SERIES
™
G3
804489 0
powermax1650
®
A
M
PS
60
4
0
3
0
8
0
10
0
A
C
V
50
P
60
S
I
70
8
0
4
.
0
5
.0
6.
0
B
AR
_
+
powermax1650
(P/N 804489)
0 – 2002 7
Hypertherm, Inc.
Hanover, NH USA
www.hypertherm.com
© 2002 Hypertherm
Hypertherm Powermax Hypertherm, Inc.
/
Hypertherm, Inc.
Etna Road, P.O. Box 5010
Hanover, NH 03755 USA
603-643-3441
603-643-5352
800-643-9878
800-737-2978
Hypertherm Automation
5 Technology Drive
West Lebanon, NH 03755 USA
603-298-7970
603-298-7977
Hypertherm Plasmatechnik GmbH
Technologiepark Hanau
Rodenbacher Chaussee 6
63457 Hanau-Wolfgang, Deutschland
49 6181 58 2100
49 6181 58 2134
49 6181 58 2123
Hypertherm Singapore Pte Ltd
No. 19 Kaki Bukit Road 2
K.B. Warehouse Complex
Singapore 417847, Republic of Singapore
65 841 2489
65 841 2490
65 841 2489
Japan
1952-14 Yata-Natsumegi
Mishima City, Shizuoka Pref.
411-0801 Japan
81 0 559 75 7387
81 0 559 75 7376
Hypertherm UK Ltd
9 Berkeley Court, Manor Park
Runcorn, Cheshire, England WA7 1TQ
44 1928 579 074
44 1928 579 604
France
15 Impasse des Rosiers
95610 Eragny, France
0805 050 111
0805 050 222
Hypertherm S.r.L.
Via Torino 2
20123 Milan, Italy
39 02 725 46 312
39 02 725 46 400
39 02 725 46 314
Hypertherm B.V.
Burg, Haverkampstraat 13
7091 CN Dinxperlo, Nederland
31 315 655 866
31 315 655 886
Hypertherm B.V. (ETSO)
Vaartveld 9
4704 SE Roosendaal, Nederland
00 800 49 73 7843
31 165 596900
31 165 596901
Hypertherm Brasil Ltda.
Rua Visconde de Santa Isabel, 20 - Sala 611
Vila Isabel, RJ
Brasil CEP 20560-120
55 21 2278 6162
55 21 2578 0947
EN50199
EMC
Hypertherm CE
EN50199
EN50199
g.
h.
IEC TC26 (sec)94 IEC
TC26/108A/CD Arc Welding
Equipment Installation and Use
a.
b.
c.
d.
e.
f.
Hypertherm i
Hypertherm
Hypertherm
Hypertherm Hypertherm
Hypertherm
Hypertherm, Inc.
(i) 2
G3 3
(ii) 1
Hypertherm
Hypertherm Hypertherm
Hypertherm
Hypertherm
Hypertherm
Hypertherm
Hypertherm
Hypertherm
Hypertherm
Hypertherm
New Hampshire Hanover
Hypertherm
Hypertherm
Hypertherm
Hypertherm
Hypertherm /
/
Hypertherm
Hypertherm
Hypertherm Hypertherm
Hypertherm
Hypertherm
Hypertherm
ii Hypertherm
9-01
.............................................................................................................................................i
...............................................................................................................................................................ii
.............................................................................................................................................1-2
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....................................................................................................................................................1-6
........................................................................................................................................2-2
..........................................................................................................................................2-3
...........................................................................................................................2-3
- T100 ................................................................................................................................2-4
..........................................................................................................................................2-5
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................................................................................................................................................3-8
.............................................................................................................................................3-10
powermax1650 iii
0
.................................................................................................................................3-10
...............................................................................................................................................3-11
T100M
ON
...................................................................................................................................3-11
/OFF .............................................................................................3-12
.......................................................................................................................................3-12
..................................................................................................................................................3-13
XFER ...........................................................................3-15
.........................................................................................................................................4-2
LED
.......................................................................................................................................4-2
.........................................................................................................................................4-3
.........................................................................................................................................4-4
....................................................................................................................................................4-6
ON .......................................................................................................................................4-6
................................................................................................................................................4-6
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.........................................................................................................................................................5-11
..............................................................................................................................5-11
........................................................................................................................................5-13
........................................................................................................................................5-13
...............................................................................................................................................5-14
iv powermax1650
0
powermax1650 v
0
vi powermax1650
0
.............................................................................................................................................1-2
.............................................................................................................................................1-2
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.............................................................................................................................................1-3
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................................................................................................................1-4
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....................................................................................................................................................1-6
Hypertherm 1-1
•
•
•
•
•
•
•
• 35 10
•
•
•
•
•
•
•
•
•
1-2 Hypertherm
11-98
•
•
•
•
•
5
•
Hypertherm
•
•
•
•
•
•
•
•
•
200 400
•
• Hypertherm
Hypertherm
•
•
•
•
•
Hypertherm 1-3
8-98
•
•
•
•
•
•
•
•
•
AWS ISO 4850
100 A No. 8 No. 11
100-200 A No. 10 No. 11-12
200-400 A No. 12 No. 13
400 A
No. 14 No. 14
•
•
•
•
•
•
•
1-4 Hypertherm
5/6/02
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
5. AWS F5.2, Recommended Safe Practices for Plasma Arc
Cutting, American Welding Society
1. ANSI Standard Z49.1, Safety in Welding and Cutting, American
Welding Society, 550 LeJeune Road
P.O. Box 351020, Miami, FL 33135
2. ANSI Standard Z49.2, Fire Prevention in the Use of Cutting and
Welding Processes, American National Standards Institute
1430 Broadway, New York, NY 10018
3. ANSI Standard Z87.1, Safe Practices for Occupation and
Educational Eye and Face Protection, American National Standards
Institute, 1430 Broadway, New York, NY 10018
4. AWS F4.1, Recommended Safe Practices for the Preparation for
Welding and Cutting of Containers and Piping That Have Held
Hazardous Substances, American Welding Society
550 LeJeune Road, P.O. Box 351040, Miami, FL 33135
550 LeJeune Road, P.O. Box 351040, Miami, FL 33135
6. CGA Pamphlet P-1, Safe Handling of Compressed Gases in
Cylinders, Compressed Gas Association
1235 Jefferson Davis Highway, Arlington, VA 22202
7. CSA Standard W117.2, Code for Safety in Welding and Cutting,
Canadian Standards Association Standard Sales
178 Rexdale Boulevard, Rexdale, Ontario M9W 1R3, Canada
8. NFPA Standard 51B, Cutting and Welding Processes, National Fire
Protection Association
470 Atlantic Avenue, Boston, MA 02210
9. NFPA Standard 70–1978, National Electrical Code, National Fire
Protection Association, 470 Atlantic Avenue, Boston, MA 02210
10. OSHA, Safety and Health Standards, 29FR 1910
U.S. Government Printing Office, Washington, D.C. 20402
Hypertherm 1-5
11-98
1.
1.1
1.2
1.3
2.
2.1
2.2
2.3
3.
3.1
3.2
3.3
4.
4.1
4.2
4.3
5.
5.1
6.
7.
110391 Rev A
1-6 Hypertherm
8-01
.......................................................................................................................................2-2
..........................................................................................................................................2-3
...........................................................................................................................2-3
- T100 ................................................................................................................................2-4
..........................................................................................................................................2-5
................................................................................................................................................2-6
powermax9296 l 2-1
0
10 80%
8 2
16.8 in
26.4 in
(671 mm)
(427 mm)
124 lb
(56.2 kg)
AMP
S
60
4
0
30
8
0
10
0
A
C
V
50
PS
60
I
70
80
4
.0
5.0
6.0
B
A
R
_
+
25.8 in
(655 mm)
powermax1650 l 2-3
0
100
- T100
1-1/4 (32 )
1-1/2 i (38 )
1-3/4 i (45 )
10.4 /
T100
3.3
6.3 50 15 m
3.8 25 7.5
T100M 5.0 35 10.7
6.8 50 15
25 7.5 m
2-4 powermax1650 l
0
T100
(107 mm)
T100M
4.2"
8.9" (226 mm)
1.5"
(38 mm)
2.55"
(65 mm)
1.00"
(25 mm)
1.00"
(25 mm)
2.35"
(60mm)
15.47"
(393 mm)
8"
(203 mm)
32 pitch .125" (3.2 mm)
1.38"
(35 mm)
powermax1650 l 2-5
0
S
S S
IEC
DC
AC
TEST
l
O
/ " "
2-6 powermax1650 l
0
:
...........................................................................................................................................................3-2
...........................................................................................................................................................3-2
.......................................................................................................................................................3-2
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.....................................................................................................................................3-4
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.......................................................................................................................................3-7
................................................................................................................................................3-8
.............................................................................................................................................3-10
.................................................................................................................................3-10
...............................................................................................................................................3-11
T100M
ON
..................................................................................................................................................3-13
XFER ...........................................................................3-15
...................................................................................................................................3-11
/OFF .............................................................................................3-12
.......................................................................................................................................3-12
powermax1650 3-1
0
1.
2. " "
3. " "
Hypertherm
Hypertherm
Hypertherm
Hypertherm
OR
3-2 powermax1650
0
Operator
Manual
• 56.2
•
•
•
powermax1650 3-3
0
Powermax1650 0.25
Powermax1650 200 600 3 CE 230-400 3
3
Standard Model
Three Phase
Input Voltage
16
Input Current at 16kw Output
Input Current during Arc
Stretch
Recommended Fuse
CE Model
Input Voltage
16
Input Current at 16kw Output
Input Current during Arc
Stretch
Recommended Fuse
" " " "
200-208 230-240 400 480 600
53 46 27 22 21
75 72 42 34 33
80 80 50 40 40
3
Three Phase
230 400
46 27
72 42
80 50
" "
1650
Hypertherm
3-4 powermax1650
0
Powermax1650
•
•
1. 3-
2. Powermax1650
3.
• CE
3- 50/60 200 - 600 480
CE
3- 50/60 230 - 400 400
PMX1650
30 kw 100 A
22.5 kw 100 A
75 A
15 kw 75 A
50 A
powermax1650 3-5
0
EMI Powermax1650
4 /
" " " "
AWG (mm2) " "
< 10 ft 10-25 ft 25-50 ft 50-100 ft 100-150 ft
< 3 m 3 – 7.5 m 7.5 – 15 m 15 – 30 m 30 – 45 m
AWG mm2AWG mm2AWG mm2AWG mm2AWG mm
200-208 VAC 3 6 (16) 6 (16) 6 (16) 4 (25) 2 (35)
230 VAC 3 6 (16) 6 (16) 6 (16) 4 (25) 2 (35)
400 VAC 3 8 (10) 8 (10) 8 (10) 8 (10) 8 (10)
480 VAC 3 10 (6) 10 (6) 10 (6) 10 (6) 10 (6)
600 VAC 3 10 (6) 10 (6) 10 (6) 10 (6) 10 (6)
CE
mm
2
mm
2
mm
2
mm
2
mm
230 VAC 3 16 16 16 25 35
400 VAC 3 10 10 10 10 10
2 EMC EN50199
3-6 powermax1650
0
2
2
Powermax1650
Powermax1650
햲
햳
9.5” (241 mm)
6” (152 mm)
L1
L2
L3
CE
L1 (U)
L2 (V)
L3 (W)
PE /
#10
L1
AMPS
6
0
40
3
0
8
0
1
00
AC
V
5
0
6
PSI
0
7
0
8
0
4.0 5
.
0
6
.0
B
A
R
_
+
L3L2
(2)
" "
PE
powermax1650 3-7
0
햲
햳
햴
ETR
3
0
A
M
PS
6
0
40
8
0
1
00
AC
V
5
0
6
PSI
0
7
0
8
0
4
.
0
5
.
0
6
.
0
B
A
R
_
+
ETR
3-8 powermax1650
0
햵
햶
햷
햸
ETR
powermax1650 3-9
0
Powermax1650
128647 3-
6.1 260 /
8.3
Hypertherm
128647
3-10 powermax1650
0
Powermax1650
Powermax1650
1.
• 1/4 NPT
G1/4
• /
2.
• 9.5
1
" "
CE CE
T100M
0° 90°
0°
90°
powermax1650 3-11
0
ON /OFF
T100M Hypertherm
)
ON/OFF
XFER
18 START
120 /1
3, 4 12, 14
023206 , ,
3-12 powermax1650
0
023206
300 18 AWG 1.0
1.
2.
3.
powermax1650 3-13
0
4. 1/4" " " J15 J16
300
J15 +VDC
J16 -VDC
5.
6.
3-14 powermax1650
0
XFER
J19 24 100
/ 24 240
J19 XFER
GND
24VDC
BLK
BLK
"GROUND"
START
YEL
RED
WHT
4
3
14
12
13
SHIELD
1) 24
>240
2) 1 100
IN4003 IN4004
START
SIGNAL
IN4002
powermax1650 3-15
0
4
3
14
12
13
SHIELD
START
SIGNAL
ISOLATED
-
INPUT
MODULE
+
J19
GND
BLK
"GROUND"
XFER START
24VDC
BLK
YEL
RED
–
WHT
1) -
3-16 powermax1650
0
4
3
14
12
13
START
SIGNAL
+
J19 XFER
GND
24VDC
BLK
START
YEL
RED
WHT
SHIELD
Notes:
1) 24
>240
2) 24
3) 1 100
IN4002 IN4003
IN4004
24VDC
–
powermax1650 3-17
0
-
J19
XFER START
GND
24VDC
BLK
YEL
RED
WHT
4
3
14
12
13
SHIELD
1) -
2) 24
START
SIGNAL
+
24VDC
–
+
–
ISOLATED
-
INPUT
MODULE
3-18 powermax1650
0
.........................................................................................................................................4-2
LED
....................................................................................................................................................4-6
ON .......................................................................................................................................4-6
.....................................................................................................................................................4-13
.......................................................................................................................................4-2
.........................................................................................................................................4-3
.........................................................................................................................................4-4
................................................................................................................................................4-6
...........................................................................................................................4-7
.........................................................................................................................................4-8
............................................................................................................................4-8
...................................................................................................................................4-9
.....................................................................................................................4-9
..........................................................................................................................4-10
................................................................................................................................................4-11
...............................................................................................................................................4-12
powermax1650 4-1
0
ON (I) / OFF (0)
LED
LED
AC
/
AMPS
60
40
80
30
100
V
PSI
50 60AC70 80
6.0
4.0 5.0
BAR
_
+
LED
ON ( I )
LED
4.5 2.8
LED
LED
LED
LED
LED
V
LED
170 680
4-2 powermax1650
0
햲
햳
powermax1650 4-3
0
40A
60A
80A
100A
60A
120929
120929 120931120928
120929 120927120928
220065 220011220048
120977 220059120928
120932120928
O
058519
120925120926
220051220037
O
058519
80A
120977 120978120928
120925120926
100A
120977 220063220048
4-4 powermax1650
0
220051220037
40A
120930 120932120928*
**
60A
80A
100A
40A
60A
120930 120931120928*
120930 120927120928*
220047 220011220048*
220061*
120979 220006120928
120979 220007120928
O
058519
120925120926
220051220037
100A40A-80A
220206*
*
** CE
O
058519
120925120926
80A
120979 120980120928
100A
120979 220064220048
220051220037
powermax1650 4-5
0
햲
/
ON
ON (1)
AC
POWER ON
Gas Pressure LED
햳
V
4-6 powermax1650
0
햲
AMPS
40
30
60
80
100
햵
햳
햴
햶
AMPS
40
30
60
80
100
30
6.0
15-25 ft
4.5-7.5 m
PSI
BAR
35-50 ft
12-15 m
7050 60
80
5.04.0
15-50 ft
4.5-15 m
powermax1650 4-7
0
•
•
•
•
햲
햳
햴
4-8 powermax1650
0
EMF
.
powermax1650 4-9
0
5
•
•
• Hypertherm
027668
• - 30
4-10 powermax1650
0
3
powermax1650 4-11
0
1.5
45°
45°
45°
220049
4-12 powermax1650
0
100
• 3.2
220047
220048 220011 220037 220051
T100M
" "
powermax1650 4-13
0
80
120930
T100M
120928 120927 120926 120925
Mild Steel
Arc
Current
80
Stainless
Arc
Current
80
Aluminum
Arc
Current
80
Arc
Voltage
132 0.25 3/16" 4.8 216 5486 140 3556
134 1/4" 6.4 161 4089 105 2667
137 3/8" 9.5 94 2388 61 1549
140 1/2" 12.7 60 1524 39 991
145 1.00 5/8" 15.9 40 1016 26 660
148 3/4" 19.0 31 787 20 508
150 7/8" 22.2 23 584 15 381
156 1" 25.4 16 406 10 254
Arc
Voltage
134 0.25 3/16" 4.8 216 5486 140 3556
136 0.50 1/4" 6.4 158 4013 103 2616
139 3/8" 9.5 83 2108 54 1372
142 1/2" 12.7 50 1270 33 838
145 5/8" 15.9 34 864 22 559
150 3/4" 19.0 24 610 16 406
153 1" 25.4 14 356 9 229
Arc
Voltage
134 1/8" 3.2 454 11532 295 7493
139 1/4" 6.4 176 4470 114 2896
143 3/8" 9.5 121 3073 60 1524
146 1/2" 12.7 75 1905 37 940
154 N/A 3/4" 19.0 37 940 19 483
Pierce
Delay
0.50
N/A
Pierce
Delay
0.75
N/A
Pierce
Delay
0.25
0.75
Material Thickness
Inches mm IPM mm/min IPM mm/min
Material Thickness Maximum Travel Speeds
Inches mm IPM mm/min IPM mm/min
Material Thickness Maximum Travel Speeds
Inches mm IPM mm/min IPM mm/min
Maximum Travel Speeds
Optimum Travel Speeds
Optimum Travel Speeds
Optimum Travel Speeds
" "
4-14 powermax1650
0
60
120930
T100M
120928 120931 120926 120925
" "
powermax1650 4-15
0
40
120930
T100M
120928 120932 120926 120925
Mild Steel
Arc
Current
25
40
Stainless
Arc
Current
25
40
Aluminum
Arc
Current
25
40
Arc
Voltage
147 26 GA 0.5 638 16205 415 10541
148 22 GA 0.8 500 12700 325 8255
149 18 GA 1.3 312 7925 203 5156
152 16 GA 1.5 176 4470 114 2896
144 0.25 14 GA 1.9 640 16256 221 5613
146 0.50 10 GA 3.4 151 3835 98 2489
147 0.75 3/16 4.7 97 2464 63 1600
149 1.00 1/4 6.4 74 1880 48 1219
Arc
Voltage
139 26 GA 0.5 631 16027 410 10414
139 22 GA 0.8 496 12598 322 8179
142 18 GA 1.3 592 15037 335 8509
144 16 GA 1.5 374 9500 243 6172
144 14 GA 1.9 221 5613 144 3658
147 0.50 10 GA 3.4 107 2718 70 1778
149 0.75 3/16 4.7 67 1702 44 1118
149 1.00 1/4 6.4 47 1194 31 787
Arc
Voltage
150 1/32 0.8 610 15494 397 10084
152 1/16 1.5 268 6807 174 4420
146 0.25 3/32 2.4 293 7442 190 4826
149 0.50 1/8 3.2 204 5182 133 3378
151 1.00 1/4 6.4 76 1930 49 1245
Pierce
Delay
Pierce
Delay
0.25
Pierce
Delay
Material Thickness
Inches mm IPM mm/min IPM mm/min
0
Material Thickness
Inches mm IPM mm/min IPM mm/min
0
Material Thickness
Inches mm IPM mm/min IPM mm/min
0
Maximum Travel Speeds
Maximum Travel Speeds
Maximum Travel Speeds
Optimum Travel Speeds
Optimum Travel Speeds
Optimum Travel Speeds
" "
4-16 powermax1650
0
100
120979
T100M
220048 220064 220037 220051
" "
powermax1650 4-17
0
40
• 1.5
120979
120928 220006 120926 120925
T100M
Mild Steel
Arc
Current
25
40 129 0.25 14 GA 1.9 326 8280 212 5385
Stainless
Arc
Current
25
40
Aluminum
Arc
Current
25
40 127 0.25 3/32 2.4 261 6629 170 4318
Arc
Voltage
125 26 GA 0.5 550 13970 353 8966
128 22 GA 0.8 484 12294 315 8001
130 18 GA 1.3 238 6045 155 3937
131 16 GA 1.5 167 4242 109 2769
Arc
Voltage
127 26 GA 0.5 561 14249 365 9271
127 22 GA 0.8 453 11506 295 7493
123 18 GA 1.3 500 12700 325 8255
127 16 GA 1.5 367 9322 239 6071
128 14 GA 1.9 220 5588 143 3632
Arc
Voltage
125 1/32 0.8 564 14326 366 9296
127 1/16 1.5 236 5994 153 3886
Pierce
Delay
0
Pierce
Delay
0
0.25
Pierce
Delay
0
Inches mm IPM mm/min IPM mm/min
Inches mm IPM mm/min IPM mm/min
Material Thickness
Inches mm IPM mm/min IPM mm/min
Maximum Travel Speeds
Optimum Travel SpeedsMaximum Travel SpeedsMaterial Thickness
Optimum Travel SpeedsMaterial Thickness Maximum Travel Speeds
Optimum Travel Speeds
" "
4-18 powermax1650
0
.............................................................................................................................................5-2
.......................................................................................................................................5-3
...............................................................................................................................5-4
.........................................................................................................................................5-5
.............................................................................................................................................5-6
....................................................................................................................................................5-9
..............................................................................................................................................5-10
.........................................................................................................................................................5-11
..............................................................................................................................5-11
........................................................................................................................................5-13
........................................................................................................................................5-13
...............................................................................................................................................5-14
powermax1650 5-1
0
50 60 70 80
4.0 5.0
PSI
6.0
BAR
LED LED
3
6
5-2 powermax1650
0
0.8
0.8
O
027055
powermax1650 5-3
0
햲
A.
B.
C.
A
햳
햴
O
B
C
A.
B.
C.
5-4 powermax1650
0
B
C
A
ON (I) / OFF (0)
LED
LED
AC
/
AMPS
60
40
80
30
100
V
PSI
50 60AC70 80
6.0
4.0 5.0
BAR
_
+
LED
ON ( I )
LED
4.5 2.8
LED
LED
LED
LED
LED
LED
V
170 680
powermax1650 5-5
0
/
1. ON/OFF / I
POWER ON
AC
2. POWER ON
LOW GAS PRESSURE RANGE
FAULT
1.1
1.2 ON
2.1
2.2
6.2-8.3
2.3
4-7 3
3. POWER ON LINE
VOLTAGE RANGE
FAULT
3.1
V
5-6 powermax1650
0
/
4. POWER ON
TEMPERATURE
FAULT
5. POWER ON
TORCH PARTS LOOSE OR REMOVED
FAULT
6. 6.1
4.1
5.1
4
6.2
6.3
4
powermax1650 5-7
0
/
7.
7.1
7.2
7.3
8. 8.1
8.2
8.3
4
4
260 /
6.1
3
9. 9.1
4
5-8 powermax1650
0
/
10. POWER ON
FAULTG
11. POWER ON
FAULT
12. POWER ON
FAULT
10
1. Hypertherm Hypertherm
2. Hypertherm
10.1
11.1 ON/OFF /
ON
OFF OFF
ON
12.1
OFF
3. Powermax1650 Service Manual
powermax1650 5-9
0
D2
L2
Diode
Output
Bridge
Torch
-
J1
Q3
~
Nozzle
Electrode
PA
IGBT
+
~
Work
Workpiece
Transfer
Sensor
to
Air/Gas
Torch
D1 ...................
D2 ...................
L1....................
L2.................... r
M1...................
PCB1 ..............
PCB2 ..............
PCB3 ..............
PCB3 Control Board
PS1 .................
Q1 ................... IGBT
Q2 ................... IGB
CPA
NORMAL
UP
MID
Q3 ................... IGBT
GOUGE
DOWN
CURRENT
S1 ................... /
J1 ....................
TS1,TS2..........
TS3 .................
T2....................
V
7050STATUS
AC
45 6055 65 75 80 85
GAS
V1 ...................
Q2
L1
D1
Input
Invertor
IGBT
Q1
Diode
Bridge
Boost
IGBT
PCB1
S1
T2
PCB2
+
~
~
~
EMI Filter
Board
xfmr
Power
Board
Power
-
(CE Only)
Start Switch
IFB
Cap Switch
PS1
M1
TS2 TS3
TS1
Pressure
Sensor (gas)
V1
Solenoid
Regulator
Filter
Air/Gas
Source
Valve (gas)
PE
AC Input
5-10 powermax1650
0
40A
60A
80A
100A
60A
120929
120929 120931120928
120929 120927120928
220065 220011220048
120977 220059120928
120932120928
O
058519
120925120926
220051220037
O
058519
80A
120977 120978120928
120925120926
100A
120977 220063220048
220051220037
powermax1650 5-11
0
40A
120930 120932120928*
**
60A
80A
100A
40A
60A
120930 120931120928*
120930 120927120928*
220047 220011220048*
220061*
120979 220006120928
120979 220007120928
O
058519
120925120926
220051220037
100A40A-80A
220206*
*
** CE
O
058519
120925120926
80A
120979 120980120928
100A
120979 220064220048
5-12 powermax1650
0
220051220037
059264 T100 Hand Torch Assembly, 25'
059270 T100 Hand Torch Assembly, 50'
059265 T100M Machine Torch Assembly, 25'
059268 T10M Machine Torch Assembly, 35'
059272 T100M Machine Torch Assembly, 50'
027055 Silicone grease, 1/4 Oz. Tube
015337 Quick Disconnect Nipple: 1/4 NPT Steel (Non-CE)
015145 Adapter: 1/4 NPT x G1/4 BSPP Brass (CE)
058519 Torch O-Ring
128644 T100 Hand Torch Handle Replacement Kit (5 Screws included)
075586 T100 Hand Torch Handle Screw (5 Required)
220061 Shield Cap: T60M/T80M Ohmic Contact
220206 Shield Cap: T100M Ohmic Contact
059275 Powermax 9296 Hand System, 200-600V, 3PH, 50/60Hz, CSA, Auto-
Voltage/Phase (Not CE Compliant), 25 Ft. Torch & Lead Assembly
059276 Powermax 9296 Hand System, 200-600V, 3PH, 50/60Hz, CSA, Auto-
Voltage/Phase (Not CE Compliant), 50 Ft. Torch & Lead Assembly
059279 Powermax 9296 Machine System, 200-600V, 3PH, 50/60Hz, CSA, Auto-
Voltage/Phase (Not CE Compliant), 25 Ft. Torch & Lead Assembly
059280 Powermax 9296 Machine System, 200-600V, 3PH, 50/60Hz, CSA, Auto-
Voltage/Phase (Not CE Compliant), 50 Ft. Torch & Lead Assembly
059288 Powermax 9296 Hand System, 230-400V, 3PH, 50/60Hz, CE, Auto-Voltage,
25 Ft. Torch & Lead Assembly
059289 Powermax 9296 Hand System, 230-400V, 3PH, 50/60Hz, CE, Auto-Voltage,
50 Ft. Torch & Lead Assembly
059290 Powermax 9296 Machine System, 230-400V, 3PH, 50/60Hz, CE, Auto-
Voltage, 25 Ft. Torch & Lead Assembly
059291 Powermax 9296 Machine System, 230-400V, 3PH, 50/60Hz, CE, Auto-
Voltage, 50 Ft. Torch & Lead Assembly
128740 Cover Assembly, Non-CE (14 Screws Included)
128762 Cover Assembly, CE (14 Screws included)
075533 Cover Screws (Individual Cover Screw)
128627 Air Filter Bowl with Fittings
011092 Replacement Filter Element
129654 ETR Door Assembly
129405 Consumable Box
123654 20 Ft Ground Clamp with Cable & Strain-relief
powermax1650 5-13
0
128788 Stationary Mounting Kit
128647 Optional Air Filtration Kit
011093 Replacement Filter For Optional Air Filtration Kit
027668 Circle Cutting Guide Assembly
027684 Replacement Bushing for Circle Cutting Guide Assembly
123655 50 Ft (15M) Ground Clamp with Cable & Strain-relief
128770 Power Cord Stain Relief Inserts
023206 CNC Interface Cable
220049 Gouging Heat Shield for Hand Torch
128650 On/Off Pendant for Machine Torch, 25 Ft (7.5M)
128651 On/Off Pendant for Machine Torch, 50 Ft (15M)
128652 On/Off Pendant for Machine Torch, 75 Ft (22.5M)
804470 PMX9296 Service Manual
5-14 powermax1650
0
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