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HPRXD
®
Short Torch with Integrated Lead
Instruction Manual
808890 | Revision 1 | English
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HPR, XD, and Hypertherm are trademarks of Hypertherm Inc. and may be registered in the United States and other countries. All
other trademarks are the property of their respective holders.
© 2014 Hypertherm Inc.
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HPRXD
Short Torch with Integrated Lead
Instruction Manual
808890
Revision 1
English
December 2014
Hypertherm Inc.
Hanover, NH 03755 USA
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Hypertherm Inc.
Etna Road, P.O. Box 5010
Hanover, NH 03755 USA
603-643-3441 Tel (Main Office)
603-643-5352 Fax (All Departments)
info@hypertherm.com (Main Office Email)
800-643-9878 Tel (Technical Service)
technical.service@hypertherm.com (Technical Service Email)
800-737-2978 Tel (Customer Service)
customer.service@hypertherm.com (Customer Service Email)
866-643-7711 Tel (Return Materials Authorization)
877-371-2876 Fax (Return Materials Authorization)
return.materials@hypertherm.com (RMA email)
Hypertherm Plasmatechnik GmbH
Technologiepark Hanau
Rodenbacher Chaussee 6
D-63457 Hanau-Wolfgang, Deutschland
49 6181 58 2100 Tel
49 6181 58 2134 Fax
49 6181 58 2123 (Technical Service)
Hypertherm (S) Pte Ltd.
82 Genting Lane
Media Centre
Annexe Block #A01-01
Singapore 349567, Republic of Singapore
65 6841 2489 Tel
65 6841 2490 Fax
65 6841 2489 (Technical Service)
Hypertherm (Shanghai) Trading Co., Ltd.
Unit 301, South Building
495 ShangZhong Road
Shanghai, 200231
PR China
86-21-60740003 Tel
86-21-60740393 Fax
Hypertherm Europe B.V.
Vaartveld 9
4704 SE
Roosendaal, Nederland
31 165 596907 Tel
31 165 596901 Fax
31 165 596908 Tel (Marketing)
31 165 596900 Tel (Technical Service)
00 800 4973 7843 Tel (Technical Service)
Hypertherm Japan Ltd.
Level 9, Edobori Center Building
2-1-1 Edobori, Nishi-ku
Osaka 550-0002 Japan
81 6 6225 1183 Tel
81 6 6225 1184 Fax
Hypertherm Brasil Ltda.
Rua Bras Cubas, 231 – Jardim Maia
Guarulhos, SP - Brasil
CEP 07115-030
55 11 2409 2636 Tel
55 11 2408 0462 Fax
Hypertherm México, S.A. de C.V.
Avenida Toluca No. 444, Anexo 1,
Colonia Olivar de los Padres
Delegación Álvaro Obregón
México, D.F. C.P. 01780
52 55 5681 8109 Tel
52 55 5683 2127 Fax
Hypertherm Korea Branch
#3904 Centum Leaders Mark B/D,
1514 Woo-dong, Haeundae-gu, Busan
Korea, 612-889
82 51 747 0358 Tel
82 51 701 0358 Fax
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WARNING!
READ THE SAFETY INFORMATION
Before operating or maintaining any Hypertherm equipment, read the
Safety and Compliance Manual (80669C) for important safety information.
You can find the Safety and Compliance Manual in the “Downloads library”
at www.hypertherm.com
.
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Contents
Warranty .................................................................................................................................... SC-9
Attention ...................................................................................................................................................................................... SC-9
General ....................................................................................................................................................................................... SC-9
Patent indemnity .....................................................................................................................................................................SC-10
Limitation of liability ................................................................................................................................................................SC-10
National and local codes .......................................................................................................................................................SC-10
Liability cap ..............................................................................................................................................................................SC-10
Insurance ..................................................................................................................................................................................SC-10
Transfer of rights .....................................................................................................................................................................SC-10
1 Specifications .............................................................................................................................. 11
Introduction .................................................................................................................................................................................... 11
Component weights ..................................................................................................................................................................... 11
Instruction manual references .................................................................................................................................................... 12
HPRXD short torch with integrated lead ................................................................................................................................. 13
HPRXD junction box .................................................................................................................................................................... 15
HPRXD junction box lead ........................................................................................................................................................... 16
2 Installation .................................................................................................................................... 17
Install the junction box ................................................................................................................................................................. 19
Connect the leads ........................................................................................................................................................................ 20
Junction box to the ignition console ................................................................................................................................. 20
Short torch with integrated lead to the junction box .................................................................................................... 22
Mount the torch ............................................................................................................................................................................. 24
Install the consumables ............................................................................................................................................................... 25
Use the cut charts ........................................................................................................................................................................ 25
HPRXD Short Torch Instruction Manual 808890 7
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Contents
3 Parts ............................................................................................................................................... 27
Torch and leads ............................................................................................................................................................................ 27
Junction box ................................................................................................................................................................................... 28
Mounting bracket .......................................................................................................................................................................... 29
8 HPRXD Short Torch Instruction Manual 808890
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Warranty
Attention
Genuine Hypertherm parts are the factory-recommended
replacement parts for your Hypertherm system. Any
damage or injury caused by the use of other than genuine
Hypertherm parts may not be covered by the Hypertherm
warranty, and will constitute misuse of the Hypertherm
Product.
You are solely responsible for the safe use of the Product.
Hypertherm does not and cannot make any guarantee or
warranty regarding the safe use of the product in your
environment.
General
Hypertherm, Inc. warrants that its Products shall be free
from defects in materials and workmanship for the specific
periods of time set forth herein and as follows: if
Hypertherm is notified of a defect (i) with respect to the
plasma power supply within a period of two (2) years from
the date of its delivery to you, with the exception of
Powermax brand power supplies, which shall be within a
period of three (3) years from the date of delivery to you,
and (ii) with respect to the torch and leads within a period
of one (1) year from its date of delivery to you, with the
exception of the HPRXD short torch with integrated lead,
which shall be within a period of six (6) months from the
date of delivery to you, and with respect to torch lifter
assemblies within a period of one (1) year from its date of
delivery to you, and with respect to Automation products
one (1) year from its date of delivery to you, with the
exception of the EDGE Pro CNC, EDGE Pro Ti CNC,
MicroEDGE Pro CNC, and ArcGlide THC, which shall be
within a period of two (2) years from the date of delivery to
you, and (iii) with respect to HyIntensity fiber laser
components within a period of two (2) years from the date
of its delivery to you, with the exception of laser heads and
beam delivery cables, which shall be within a period of one
(1) year from its date of delivery to you.
power quality, whether from phase converters or incoming
line power. This warranty shall not apply to any product
which has been incorrectly installed, modified, or
otherwise damaged.
Hypertherm provides repair, replacement or adjustment of
the Product as the sole and exclusive remedy, if and only if
the warranty set forth herein properly is invoked and
applies. Hypertherm, at its sole option, shall repair,
replace, or adjust, free of charge, any defective Products
covered by this warranty which shall be returned with
Hypertherm’s prior authorization (which shall not be
unreasonably withheld), properly packed, to Hypertherm’s
place of business in Hanover, New Hampshire, or to an
authorized Hypertherm repair facility, all costs, insurance
and freight prepaid by the customer. Hypertherm shall not
be liable for any repairs, replacement, or adjustments of
Products covered by this warranty, except those made
pursuant to this paragraph and with Hypertherm’s prior
written consent.
The warranty set forth above is exclusive and is in lieu of all
other warranties, express, implied, statutory, or otherwise
with respect to the Products or as to the results which
may be obtained therefrom, and all implied warranties or
conditions of quality or of merchantability or fitness for a
particular purpose or against infringement. The foregoing
shall constitute the sole and exclusive remedy for any
breach by Hypertherm of its warranty.
Distributors/OEMs may offer different or additional
warranties, but Distributors/OEMs are not authorized to
give any additional warranty protection to you or make any
representation to you purporting to be binding upon
Hypertherm.
This warranty shall not apply to any Powermax brand
power supplies that have been used with phase
converters. In addition, Hypertherm does not warranty
systems that have been damaged as a result of poor
Safety and Compliance SC-9