Hypertherm HPR130 User Manual
HPR130® Auto Gas
Preventive Maintenance Program
Instruction Manual
808580 | Revision 1 | English
HPR, Phoenix, XD, and Hypertherm are trademarks of Hypertherm Inc. and may be registered in the United States and other
countries. All other trademarks are the property of their respective holders.
© 2015 Hypertherm Inc.
HPR130 Auto Gas
Preventive Maintenance Program
Instruction Manual
808580
Revision 1
English
February 2015
Hypertherm Inc.
Hanover, NH 03755 USA
Hypertherm Inc.
Etna Road, P.O. Box 5010
Hanover, NH 03755 USA
603-643-3441 Tel (Main Office)
603-643-5352 Fax (All Departments)
info@hypertherm.com (Main Office Email)
800-643-9878 Tel (Technical Service)
technical.service@hypertherm.com (Technical Service Email)
800-737-2978 Tel (Customer Service)
customer.service@hypertherm.com (Customer Service Email)
866-643-7711 Tel (Return Materials Authorization)
877-371-2876 Fax (Return Materials Authorization)
return.materials@hypertherm.com (RMA email)
Hypertherm Plasmatechnik GmbH
Technologiepark Hanau
Rodenbacher Chaussee 6
D-63457 Hanau-Wolfgang, Deutschland
49 6181 58 2100 Tel
49 6181 58 2134 Fax
49 6181 58 2123 (Technical Service)
Hypertherm (S) Pte Ltd.
82 Genting Lane
Media Centre
Annexe Block #A01-01
Singapore 349567, Republic of Singapore
65 6841 2489 Tel
65 6841 2490 Fax
65 6841 2489 (Technical Service)
Hypertherm (Shanghai) Trading Co., Ltd.
Unit 301, South Building
495 ShangZhong Road
Shanghai, 200231
PR China
86-21-60740003 Tel
86-21-60740393 Fax
Hypertherm Europe B.V.
Vaartveld 9
4704 SE
Roosendaal, Nederland
31 165 596907 Tel
31 165 596901 Fax
31 165 596908 Tel (Marketing)
31 165 596900 Tel (Technical Service)
00 800 4973 7843 Tel (Technical Service)
Hypertherm Japan Ltd.
Level 9, Edobori Center Building
2-1-1 Edobori, Nishi-ku
Osaka 550-0002 Japan
81 6 6225 1183 Tel
81 6 6225 1184 Fax
Hypertherm Brasil Ltda.
Rua Bras Cubas, 231 – Jardim Maia
Guarulhos, SP - Brasil
CEP 07115-030
55 11 2409 2636 Tel
55 11 2408 0462 Fax
Hypertherm México, S.A. de C.V.
Avenida Toluca No. 444, Anexo 1,
Colonia Olivar de los Padres
Delegación Álvaro Obregón
México, D.F. C.P. 01780
52 55 5681 8109 Tel
52 55 5683 2127 Fax
Hypertherm Korea Branch
#3904 Centum Leaders Mark B/D,
1514 Woo-dong, Haeundae-gu, Busan
Korea, 612-889
82 51 747 0358 Tel
82 51 701 0358 Fax
WARNING!
READ THE SAFETY INFORMATION
Before operating or maintaining any Hypertherm equipment, read the
Safety and Compliance Manual (80669C) for important safety information.
You can find the Safety and Compliance Manual in the “Downloads library”
at www.hypertherm.com
.
Contents
Preventive Maintenance Program ........................................................................................... 9
Overview ............................................................................................................................................................................................ 9
Cleaning and inspection schedule ........................................................................................................................................... 10
Daily ......................................................................................................................................................................................... 11
Do a test of the inlet pressures .................................................................................................................................. 11
Examine all of the air filters ......................................................................................................................................... 11
Do a check of the coolant level and condition ....................................................................................................... 12
Examine and lubricate O-rings ................................................................................................................................... 13
Examine the water tube and torch ............................................................................................................................ 13
Weekly ..................................................................................................................................................................................... 14
Examine hoses and torch leads ................................................................................................................................. 14
Do tests for gas leaks .................................................................................................................................................. 14
Do a check of the coolant flow .................................................................................................................................. 14
Do a check of the coolant level ................................................................................................................................. 14
Monthly .................................................................................................................................................................................... 15
Clean inside the power supply .................................................................................................................................. 15
Examine the coolant system ....................................................................................................................................... 15
Examine the main contactor ....................................................................................................................................... 16
Examine the pilot arc relay .......................................................................................................................................... 16
Do the coolant flow test .............................................................................................................................................. 16
Examine the gas line connections ............................................................................................................................. 17
Examine the hoses ........................................................................................................................................................ 17
Examine the cables ....................................................................................................................................................... 17
Examine the ground connections .............................................................................................................................. 17
Examine the table-to-workpiece connection .......................................................................................................... 17
Component replacement schedule .......................................................................................................................................... 18
Cutting area and operation effects ................................................................................................................................... 21
External cutting area ..................................................................................................................................................... 21
HPR130 Auto Gas Instruction Manual 808580 7
Contents
Incoming air supply quality .......................................................................................................................................... 22
Metal dust inside the power supply cabinet ........................................................................................................... 22
Consumable use ........................................................................................................................................................... 23
Cut-cycle time ............................................................................................................................................................... 24
Find arc hour data on a Hypertherm CNC ............................................................................................................................. 25
Part numbers for HPR130 Auto Gas cables and leads ...................................................................................................... 26
Power supply to ignition console leads ........................................................................................................................... 26
Pilot arc lead ................................................................................................................................................................. 26
Negative lead ................................................................................................................................................................. 26
Ignition console power cable ..................................................................................................................................... 26
Ignition console coolant hose .................................................................................................................................... 27
Power supply to selection console cables ..................................................................................................................... 27
Control cable ................................................................................................................................................................. 27
Power cable ................................................................................................................................................................... 27
Cable and gas hose assembly (selection console to metering console) ................................................................ 27
Power supply to CNC interface cable ............................................................................................................................. 28
Torch lead ............................................................................................................................................................................... 28
Work lead ............................................................................................................................................................................... 28
Supply gas hoses ................................................................................................................................................................. 29
Air hose ........................................................................................................................................................................... 29
Argon-hydrogen (H35) or nitrogen-hydrogen (F5) hose ..................................................................................... 29
Nitrogen or argon hose ............................................................................................................................................... 29
Oxygen hose .................................................................................................................................................................. 29
System information ....................................................................................................................................................................... 30
Model number ........................................................................................................................................................................ 30
Serial number ......................................................................................................................................................................... 30
System voltage ...................................................................................................................................................................... 30
Coolant requirements .......................................................................................................................................................... 30
Notes ............................................................................................................................................................................................... 31
Maintenance log for HPR130 Auto Gas plasma systems .................................................................................................. 32
8 HPR130 Auto Gas Instruction Manual 808580
Preventive Maintenance Program
Overview
Congratulations on the purchase of your Hypertherm plasma system.
Hypertherm plasma systems can operate in harsh conditions for many years. To maintain system performance, minimize
operating costs, and lengthen system life, follow the maintenance procedures given in this Preventative Maintenance
Program (PMP).
Hypertherm made this PMP specifically for your plasma system. The PMP has two parts: a cleaning and inspection
schedule and a component replacement schedule.
If you have questions about how to maintain your plasma system, contact your OEM or regional Hypertherm Technical
Service team. You can find contact information for each regional office at www.hypertherm.com
page.
This document refers to your system’s instruction manual. If you do not have your instruction manual, you can find it in the
Hypertherm downloads library:
on the “Contact us”
1. Go to www.hypertherm.com
2. Click Downloads library.
3. Enter your instruction manual’s part number in the Part number field.
HyPerformance HPR130 Auto Gas Instruction Manual: 804960
.
HPR130 Auto Gas Instruction Manual 808580 9
Preventive Maintenance Program
Cleaning and inspection schedule
This is a daily, weekly, and monthly schedule for cleaning and inspections. The PMP has instructions for each task. These
instructions help your personnel understand what to do and what to look for during each task. In general, an operator can
do the daily and weekly tasks, while maintenance personnel usually do the monthly tasks.
A monthly maintenance log is in the back of this manual. You can make photocopies of the maintenance log to record
tasks.
Tabl e 1
Maintenance task or activity Daily Weekly Monthly
Do a test of the inlet pressures X
Examine all of the air filters X
Do a check of the coolant level and condition X
Examine and lubricate O-rings X
Examine the water tube and torch X
Examine hoses and torch leads X
Do tests for gas leaks X
Do a check of the coolant flow X
Do a check of the coolant level X
Clean inside the power supply X
Examine the coolant system X
Examine the main contactor X
Examine the pilot arc relay X
Do the coolant flow test X
Examine the gas line connections X
Examine the hoses X
Examine the cables X
Examine the ground connections X
Examine the table-to-workpiece connection X
10 HPR130 Auto Gas Instruction Manual 808580
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