Hypertherm HD1070 User Manual
HD1070
®
Plasma Arc Cutting System
Product Configuration Manual
801890 – Revision 1
HD1070
Product Configuration Manual
PCM-189
Revision 1 – Febuary, 1995
© Copyright 1995 Hypertherm, Inc.
All Rights Reserved
Hypertherm and HyDefinition are trademarks of Hypertherm, Inc.
and may be registered in the United States and/or other countries
Hypertherm, Inc.
Hanover, NH USA
www.hypertherm.com
Hypertherm, Inc.
Etna Road, P.O. Box 5010
Hanover, NH 03755 USA
603-643-3441 Tel (Main Office)
603-643-5352 Fax (All Departments)
800-643-9878 Tel (Technical Service)
800-737-2978 Tel (Customer Service)
Hypertherm Automation, LLC
5 Technology Drive
West Lebanon, NH 03755 USA
603-298-7970 Tel
603-298-7977 Fax
Hypertherm Plasmatechnik, GmbH
Technologiepark Hanau
Rodenbacher Chaussee 6
63457 Hanau-Wolfgang, Deutschland
49 6181 58 2100 Tel
49 6181 58 2134 Fax
49 6181 58 2123 (Technical Service)
Hypertherm (S) Pte Ltd
No. 19 Kaki Bukit Road 2
K.B. Warehouse Complex
Singapore 417847, Republic of Singapore
65 6 841 2489 Tel
65 6 841 2490 Fax
65 6 841 2489 (Technical Service)
Japan
1952-14 Yata-Natsumegi
Mishima City, Shizuoka Pref.
411-0801 Japan
81 0 559 75 7387 Tel
81 0 559 75 7376 Fax
Hypertherm UK, Ltd
9 Berkeley Court, Manor Park
Runcorn, Cheshire, England WA7 1TQ
44 1928 579 074 Tel
44 1928 579 604 Fax
France
15 Impasse des Rosiers
95610 Eragny, France
00 800 3324 9737 Tel
00 800 4973 7329 Fax
Hypertherm S.r.l.
Via Torino 2
20123 Milano, Italia
39 02 725 46 312 Tel
39 02 725 46 400 Fax
39 02 725 46 314 (Technical Service)
Hypertherm Europe B.V.
Vaartveld 9
4704 SE Roosendaal, Nederland
31 165 596908 Tel
31 165 596901 Fax
Technical Service:
00 800 49 73 7843 – toll-free in Europe
31 165 596900 Tel
Hypertherm Brasil Ltda.
Rua Visconde de Santa Isabel, 20 – Sala 611
Vila Isabel, RJ
Brasil CEP 20560-120
55 21 2278 6162 Tel
55 21 2578 0947 Fax
3/27/03
HD1070 Product Configuration Manual 1-1
1
Section 1
SPECIFICATIONS
In this section:
System Specifications...............................................................................................................................................1-2
System Requirements......................................................................................................................................1-2
1 HD1070 Power Supply .............................................................................................................................1-2
1 Timer-Counter...........................................................................................................................................1-3
2 Timer-Counter Cable................................................................................................................................1-3
3 RHF Console............................................................................................................................................1-4
4 Leads Between Power Supply and RHF Console....................................................................................1-4
5 Work Cable Between Power Supply and Work Table...............................................................................1-5
6 Gas Console.............................................................................................................................................1-5
7 Leads Between Power Supply and Gas Console.....................................................................................1-5
8 P AC182 Torch...........................................................................................................................................1-6
9 Shielded Leads Between RHF Console and Torch...................................................................................1-6
10 Leads Between Gas Console and Torch..................................................................................................1-6
11 Control Cable Between Power Supply and Cutting Machine Interface ....................................................1-6
12 Current Setpoint Cable Between Power Supply and Cutting Machine Interface......................................1-6
Quick Reference to Cable / Hose Dimensions .........................................................................................................1-7
HD1070 System...............................................................................................................................................1-7
1-2 HD1070 Product Configuration Manual
1
SPECIFICATIONS
System Requirements
Gas Requirements:
Plasma Gas Types ......................................Oxygen (O2), Air
Shield Gas Type ..........................................Oxygen (O2) and Nitrogen (N2) mixture,
Methane (CH4) and Air mixture, Methane
Gas Quality..................................................Oxygen and Nitrogen – 99.995 pure
(liquid gas recommended)
Air – Clean, dry and oil-free
Methane – 93% pure (commercial grade)
All Gas and Air Inlet Pressure .....................120 psi (8.3 bar)
Oxygen and Air Flow rate............................77.7 scfh (2200 l/hr) at full-scale
Nitrogen Flow rate.......................................83.1 scfh (2353 l/hr) at full-scale
Methane Flow rate.......................................108 scfh (3058 l/hr) at full-scale
Torch Coolant Requirements (torch coolant requirements are provided by power supply.)
Coolant Tank Capacity.................................2.9 gallons (11 liters)
Coolant........................................................Ethylene Glycol/Deionized Water
Flow Rate ....................................................1.4 gpm (5.3 l/m)
Pressure......................................................150 psi (10.2 bar)
HD1070 Power Supply
Dimensions and Weight
Width ...........................................................24-1/4" (616 mm)
Height..........................................................36" (914 mm)
Depth...........................................................38-1/4" (972 mm)
Weight .........................................................545 pounds (247 kg)
1
HD1070 Product Configuration Manual 1-3
1
SPECIFICATIONS
Timer-Counter Cable
Cable Cable Diameter (O.D.) Connector/Lug Diameter
Timer-Counter 5/16" (8 mm) 1-1/4" (32 mm)
2
5/32"
dia.(4)
Timer-Counter
Dimensions and Weight
Width ...........................................................6-1/2" (165 mm)
Height ..........................................................2-1/2" (64 mm)
Depth...........................................................8-1/2" (216 mm)
Weight .........................................................3 pounds (1.4 kg)
1
Figure 1-1 Mounting Dimensions – Timer-Counter
3-3/8"
6-1/2"
6-1/4"
1/2"
8-1/2"
1-
11/16"
1-4 HD1070 Product Configuration Manual
1
SPECIFICATIONS
RHF Console
Dimensions and Weight:
Width ...........................................................12-5/8 " w/hardware (321 mm)
Height ..........................................................13-1/2" (343 mm)
Depth...........................................................6-1/2" (165 mm)
Weight .........................................................20 pounds (9 kg)
3
5/16 in.
dia.(4)
10"
12"
12-3/4"
13-1/2"
Figure 1-2 Mounting Dimensions – RHF Console
Leads Between Power Supply and RHF Console
Lead Lead Diameter (O.D.) Connector/Lug Diameter
Pilot Arc Cable 1/4" (6 mm) none
Negative Lead Cable 3/8" (9.5 mm) none
Cooling Supply Hose 5/8" (16 mm) 5/8" (16 mm)
Cooling Return Hose 5/8" (16 mm) 5/8" (16 mm)
Control Cable 1/4" (6 mm) 1" (24.5 mm)
4
HD1070 Product Configuration Manual 1-5
1
SPECIFICATIONS
Work Cable Between Power Supply and Work Table
Cable Cable Diameter (O.D.) Connector/Lug Diameter
Work Cable 3/8" (9.5 mm) 3/8" (9.5 mm)
Gas Console
Dimensions and Weight
Width ...........................................................14" w/hardware (356 mm)
Height ..........................................................14-1/2" (368 mm)
Depth...........................................................9-3/4" w/hardware (248 mm)
Weight .........................................................27 pounds (12 kg)
6
5
Figure 1-3 Mounting Dimensions – Gas Console
Leads Between Power Supply and Gas Console
Lead Lead Diameter (O.D.) Connector/Lug Diameter
Gas Console/PS Cable 3/8" (9.5 mm) 1-3/4" (44 mm)
Gas Console/PS Cable 1/2" (12 mm) 1-3/4" (44 mm)
7
9/32"
dia.(4)
8"
6"
7-1/2"
11-1/2"
2"
1"
1-6 HD1070 Product Configuration Manual
1
SPECIFICATIONS
PAC182 Torch
Dimensions and Weight:
Length (w/sleeve) ........................................14.5" (368 mm)
Diameter (at sleeve) ....................................2" (51 mm)
Diameter (at torch body)..............................1-3/4" (44 mm)
Weight .........................................................4 pounds (2 kg) w/sleeve & off/vent valve assy
Shielded Leads Between RHF Console and Torch
Lead Lead Package Diameter (O.D.)
Shielded Leads – RHF Cons/Trch 1-1/2" (38 mm)
Leads Between Gas Console and Torch
Lead Lead Package Diameter (O.D.)
Lead Set – Gas Cons/Trch 1" (25 mm)
Control Cable Between Power Supply and Cutting Machine Interface
Cable Cable Diameter (O.D.) Connector/Lug Diameter
Control Cable – PS/Cutting Mach. 12" (12 mm) 1-3/4" (44 mm)
Current Setpoint Cable Between Power Supply and Cutting Machine Interface
Cable Cable Diameter (O.D.) Connector/Lug Diameter
Curr. Stpt. Cable – PS/Cutting Mach. 1/4" (6 mm) 1-3/4" (44 mm)
12
11
10
9
8
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