Hyperion EOS 1210i User Manual

Hyperion EOS 1210i Charger
User’s Manual
Warnings:
The EOS 1210i is a carefully-designed charger with many built-in safety features, such as reverse polarity protection, input voltage error warning, and cell-count mismatch warnings for lithium chemistry batteries. HOWEVER, IT IS THE RESPOSIBILITY OF THE USER TO INSURE THAT THE CHARGER IS CONFIGURED AND USED IN A SAFE MANNER IN PROPER ENVIRONMENT. Note that as cell count of lithium batteries becomes higher, all warning systems become less accurate. As such, we strongly recommend the use of Hyperion LBA10 balancers when charging lithium batteries, and especially so at 4S or higher. LBA provide much additional safety, because the LBA monitors each individual cell.
Always be sure that the charger is properly configured for the correct battery type.
Be sure that the batteries you charge are capable of charge at the rate you select.
Never charge batteries unattended.
Charge only in a fire-resistant environment, such as on
concrete or brick, rather than wood surfaces.
Do not charge near easily flammable materials.
Do not charge batteries inside a model.
Charging outdoors is recommended whenever practical
Use only high-quality gold 4mm bullet connectors for charge
output cable connection to the charger. See “setup”.
Insulate all Output connectors to eliminate the possibility of short circuit. Damage caused by output short circuit is not covered by warranty.
Do not drop or cause other shock to the charger, nor subject it to moisture or water
Do not attempt to charge battery packs made from different types of cells, a mixture of old and new cells, or cells made with chemistry not supported by the EOS 1210i
Do not attempt to charge “non-rechargeable” dry cells.
Do not open the case of the charger under any
circumstances. Doing so will void the warranty.
Keep the charger away from children or pets at all times.
In the event of injury of any kind, seek the attention of
medical professionals immediately.
Specifications:
2-Line, 16-Char, Blue Backlit LCD Data Display
10 User-definable Memory Positions
Charge/Discharge 1 to 12 cells Lithium Batteries
(3.7V/cell nominal types)
Charge/Discharge/Cycle 1-30 cell NiCd/Ni-MH
Charge/Discharge 2-12v Lead Acid Batteries
Balancer Safe - 23V max out on open circuit
DataPort for Hyperion LBA10 Balancers
0.1A -10.0A Charge Current (180 Watt Maximum)
0.1A - 5.0A Discharge Current (50 Watt
Maximum)
TCS - LiPo Terminal Capacity Selection 50%~100%
Rich Data Displays during and after charging and discharging
Input Cable with 4mm Connectors and Clamps
Output Cable Set Included, with 4mm Connectors
Integral, Thermostat-Controlled Cooling Fan
General Setup:
The EOS 1210i comes with male 4mm Bullet connectors (also known as ‘banana connectors’) attached to the power INPUT cables. These cables are appropriate for attaching directly to most high-quality AC-DC 12V power supply units, such as the BK Precision (USA) model 1692. Also included are large Terminal Clips with matching 4mm female bullet connectors, for attaching directly to 12V lead-acid batteries.
Output side connector/cable assembly is also supplied. Carefully solder your preferred battery connector to the free ends. If you make up additional output cables, note that MINIMUM inner cable diameter should be
2.5mm (14ga) and MAXIMUM cable length is 20cm (8”). It is critically important that you use either a fully
charged 12V lead-acid battery of adequate capacity - or a high quality AC-DC power supply in the range of 12V to 15V DC output, with minimum current rating of 8A. When charging high voltage batteries at high current an output rating of up to 25A may be required.
If you have any trouble charging after confirming that input and output cables are properly connected and of the proper materials, be sure to check the charger on an automotive battery. Many problems are associated with poor quality or inadequate switching AC-DC power supplies.
If, after carefully reading the following pages on usage, you have any difficulty using the charger please refer to the final pages for troubleshooting guide and warranty terms. It is well to carefully check your charger before making a return, as problems in setup, cabling, or power supply are much more common than defects in the charger. Chargers returned by the user and later found not defective will only be returned to the user at the user’s expense.
Memory Position and Settings per Battery Type
The “Auto” modes for NiCd and NiMh battery types are preferred whenever you have a battery pack made from quality cells and in good condition and balance. The EOS 1210i charges NiCd and NiMH in Auto Mode based on an intelligent algorithm which maximizes performance and minimizes charge time.
These two pre-configured memory positions cannot be edited:
A1 - NiCd Automatic A2- NiMH Automatic
Ten additional memory positions - M0 to M9 - allow you to choose parameters for charging or discharging, such as battery type (NiMH, NiCd, LiPo, Lead-Acid), battery capacity, discharge rate, cutoff voltage or temperature, and more.
Charging - Let’s try it once to learn it….
ENTER: Select Memory Position to change / Charge Start, Charge Stop SETUP: Selects parameters for editing in turn UP/DOWN: Scroll through memory positions / Change parameter settings
After connecting the charger to a suitable power source, the LCD monitor will show the configuration used in the previous charging session.
After the welcome screen, press ENTER then the UP button to scroll through the pre-set memory positions. Stop on M8 (NiCd 24 cell). Press ENTER to choose Memory slot M8. Now press SETUP, and you will see that the text for battery type is blinking (“NiCd”), and screen title has changed to BATTERY SETUP. Press the UP (or DOWN) button to scroll through battery type selections. Press SETUP again at LiPo to set the battery type to Lithium Polymer; the cursor then moves to Voltage Selection. For lithium polymer, voltages are listed as number of cells in series, or “S”. Press the UP key to choose “4S”, then press SETUP again. Press DOWN repeatedly to set Battery Capacity to 2500 (mAh), then press SETUP. The display changes from BATTERY SETUP back to MEMORY SELECT. Now, press the DOWN button to move away from MEMORY SELECT screen, and go to CHARGE MODE screen.
Note that CHARGE RATE (C:) will be 2.5A to start. This is default behavior, and is a “One C” charge rate based on the 2500mAh capacity you set earlier, at the BATTERY SETUP screen. Now keep pressing the UP key, until the Charge Rate display stops changing. You will see that it allows you to set up to 5A charge rate maximum, which is “2C” for our 2500mAh battery example. Note: Hyperion batteries all support charge rates of 2C+. But do check that your battery brand is capable of charge in excess of 1C before making such selections. See Addendum later as to why rates higher than 2C should be avoided.
Now, press SETUP again, to select estimated Terminal Capacity of Charge. Press the DOWN key, until the display shows 90%, then press SETUP. Note: normally this setting is 100%, but we have altered it just to see how it is done, for training purposes. (see notes on TCS later in Addendum)
At this point, you have altered memory slot #8 to charge 4S 2500mAh LiPo batteries at 2C rate, to 90% of battery capacity. We should still be at the CHARGE MODE screen. You should not have anything connected to the output port at this time. Now, we are going to press the ENTER key to start “charging”, but will get a CONNECT ERROR from the charger; that’s ok, but do be ready to press ENTER again to stop the Warning buzzer. So press ENTER now, then ENTER again after the warning tones. Finished testing? Ok, now you know how to configure your new EOS 1210i, to charge a lithium battery pack!
More About BATTERY SETUP and CHARGE MODE Screens
Consult the documentation or labels provided with your battery to determine the correct capacity setting. It is very important to get this right, as the charger uses the capacity setting to determine nominal charge rate (amperage), TCS percentage, and safety termination. Incorrect settings could damage the battery, and could even cause an accident.
Lithium: Please be absolutely sure that you know the type of lithium battery you are charging, the capacity in mAh, and the number of cells wired in series! The EOS charger is only for lithiu m with 3.7V per cell nominal. If your battery does not have a number for “S” count on the label, like “3S”, but does show the nominal voltage, use the chart below to set the correct “S” when charging:
Number of Lithium Cells Wired in Series (S)
1S
3.7V
2S
7.4V
3S
11.1V
4S
14.8V
5S
18.5V
6S
22.2V
7S
25.9V
8S
29.6V
9S
33.3V
10S
37.0V
11S
40.7V
12S
44.4V
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