Hypercell HPL502852-5C-3S1P Users guide

深圳市海盛电池有限公司
Checked & Approved by
Andy Liu
Client Confirmation
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Approved by
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A0
Chen Xiaohui
Andy Liu
2020-08-04
Shenzhen Hypercell Company Limited
Li-ion Polymer Battery
Specification
Model:HPL502852-5C-3S1P 800mAh
Shenzhen Hypercell Company Limited
Tel:+86-755-2376 4134, Fax:+86-755-2376 4349
Building 603, Aohua Industrial Park, Langrong Road, Longhua, Shenzhen, China
www.hypercellbattery.com
Note: Please kindly sign back the datasheet with your signature after sample has been approved.
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深圳市海盛电池有限公司
Shenzhen Hypercell Company Limited
Contents
1.Scope ----------------------------------------------------------------------------------------------------------------------------3
2.Product configuration --------------------------------------------------------------------------------------------------------3
3.Product Dimension -----------------------------------------------------------------------------------------------------------3
4.Product Specification --------------------------------------------------------------------------------------------------------5
5.Performance and Test Conditions--------------------------------------------------------------------------------------------7
6.PCM Specification ------------------------------------------------------------------------------------------------------------9
7.Security Testing Standard -------------------------------------------------------------------------------------------------11
8.Storage and Transportation --------------------------------------------------------------------------------------------12
9.Use Attentions -------------------------------------------------------------------------------------------------------------12
10.Period of Warranty --------------------------------------------------------------------------------------------------------13
11.Others ------------------------------------------------------------------------------------------------------------------------13
12.Note ---------------------------------------------------------------------------------------------------------------------------13
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深圳市海盛电池有限公司
No.
Item
Criteria
Remark
1
Li-ion Polymer Cell
HPL502852-5C 800mAh*3 3.7V
Hypercell
2
PCB
HS-502852-3S-V0, 26.8*15.1*4.5mm
R5436T503BA+FKBB3016 *2+100K NTC(B=3435K)
Ricoh
3
Wire & Connector
UL3302 AWG#32 25±3mm
UL
4
PVC
Blue PVC, RoHS
RoHS
Items
项目
Description
描述
Dimension and Spec
尺寸规格
T
Thickness/厚度
15.5mm max
W
Width/宽度
28.5mm max
L
Length/长度
55.2mm max
Shenzhen Hypercell Company Limited
1.Scope
This specification is applied to HPL502852-5C-3S1P 800mAh battery Manufactured by Shenzhen
Hypercell Company Limited.
2.Product Configuration
3.Product Dimension
3.1 Pack Dimension
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3.2 cell Outline Drawing
Items
项目
Description
描述
Dimension and Spec
尺寸规格
T
Thickness/厚度
5.0mm max
W
Width/宽度
28.5mm max
L
Length/长度
52.5mm max
A
Sealant Length/极耳胶外露长
0.2-2.0mm
B
Tab Width /极耳宽度
3.0±0.2 mm
L1
Distance of tab centers /极耳中心距
15.0±2.0mm
L2
Tab Length/极耳长度
8.0±1.0mm
深圳市海盛电池有限公司
Shenzhen Hypercell Company Limited
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4.Product Specification
No.
Item
Rated Performance
Remark
1
Rated Capacity Typical
800mAh
Discharge at 0.2C5A after standard
charge fully.
Minimum
760mAh
2
Nominal Voltage
11.1V
Mean operation voltage during
standard discharge.
3
Voltage at end of
Discharge
8.4V
Discharge cut-off voltage. 4
Charging Voltage
12.6±0.05V
5
AC (1KHz) Impedance
New Cell Max.(m)
≤180mΩ
6
Standard Charge
Constant Current 0.2C5A
Constant Voltage 12.6V
0.02 C5A cut-off
Charge time: Approx 6.0h. 7
Standard Discharge
Constant current 0.2C5A
end voltage 8.4V
Discharge time: Approx 5.0h.
8
Fast Charge
Constant Current 1.0C5A
Constant Voltage 12.6V
0.02 C5A cut-off
Charge time: Approx 1.5h. 9
Fast Discharge
Constant current 5.0C5A
end voltage 8.4V
25~60
10
Maxi Charge Current
0~10 0.2C max
10~20 0.5C max
20~45 1.0C max
11
Max Discharge Current
-20~0 0.2C max
0~25 0.5C max
25~60 0.5C max
12
Operation Temperature Charge: 0~45
Discharge: -20~60
13
Storage Temperature
Range(At 50% SOC and
specified temp,recoverable
capacity in % vs time)
-10~25
(12 months,85%)
-10~45
(6 months,85%)
20±5is the recommended storage temperature.
14
Storage Humidity Range
60±25%RH.
15
Weight
Approx: 53.0±1.0g
Whole product
16
Product Dimension
Thickness: Max. 15.5mm
Initial dimension
Width: Max.28.5mm
Length:Max.55.2mm
4.1 Specification Table 1
深圳市海盛电池有限公司
Shenzhen Hypercell Company Limited
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4.2 Characteristic Curves
深圳市海盛电池有限公司
Shenzhen Hypercell Company Limited
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深圳市海盛电池有限公司
Item
Measuring Procedure
Requirements
(1) Open-Circuit
Voltage
The open-circuit voltage shall be measured
within 24 hours after standard charge.
≥11.55V
(2) AC
Impedance
Resistance
The Impedance shall be measured in an
alternating current method (1kHz LCR meter) after standard charge at 20±5.
≤180mΩ
(3) Nominal
Capacity
The capacity on 0.2C5A discharge shall be measured after standard charge at 20±5.
Discharge Capacity
≥760mAh
Shenzhen Hypercell Company Limited
5. Performance and Test Conditions
5.1 Standard Test Conditions
Test should be conducted with new batteries within one week after shipment from our factory and the cells shall not be cycled more than five times before the test. Unless otherwise defined, test and measurement shall be done under temperature of 20±5and relative humidity of 45~85%. If it is judged that the test results are not affected by such conditions, the tests may be conducted at temperature 15~30and humidity 25~85%RH.
5.2 Measuring Instrument or Apparatus
5.2.1 Dimension Measuring Instrument The dimension measurement shall be implemented by instruments with equal or more precision scale of 0.01mm.
5.2.2 Voltmeter Standard class specified in the national standard or more sensitive class having inner impedance more than 10kΩ/V.
5.2.3 Ammeter Standard class specified in the national standard or more sensitive class. Total external resistance including ammeter and wire is less than 0.01Ω..
5.2.4 Impedance Meter Impedance shall be measured by a sinusoidal alternating current method (1 kHz LCR meter).
5.3 Standard Charge\Discharge
5.3.1 Standard Charge: Test procedure and its criteria are referred as follows:
0.2C5A =160mA Charging shall consist of charging at a 0.2C5A constant current rate until the cell reaches 12.6V. The cell shall then be charged at constant voltage of 12.6V while tapering the charge current. Charging shall be terminated when the charging current has tapered to 0.02C5A. Charge time: Approx6.0 h. The cell shall demonstrate no permanent degradation when charged between 0 ºC and 45 ºC.
5.3.2 Standard Discharge
0.2C5A =160mA Cells shall be discharged at a constant current of 0.2C5A to 8.4V @ 20.
5.4 Appearance There shall be no such defect as flaw, crack, rust, leakage, which may adversely affect commercial
value of battery.
5.5 Initial Performance Test
Table 2
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深圳市海盛电池有限公司
Discharge Temperature
-20
0
23
60
Discharge Capacity 0.2 C5A
50%
80%
100%
100%
No.
Item
Criteria
Test Conditions
1
Cycle Life 0.5 C5A
Higher than 70% of the
Initial Capacities of the
Cells
Carry out 500 cycle charging/
Discharging in the below condition.
Charge: 0.2C5A cc to 12.6V;
12.6V cv to 0.02 C5A
Discharge: 0.2 C5A to 8.4V
Rest Time between
charge/ discharge:30min.
Temperature:20±5
2
Leakage-Proof
No leakage
(visual inspection)
After full charge, store at 60±3
60±10%RH for 1month.
Shenzhen Hypercell Company Limited
5.6 Temperature Dependence of Capacity (Discharge)
Cells shall be charged per 5.3.1. and discharged @0.2C5A to 8.4V. except to be discharged with
temperature per Table 3 below. Cells shall be stored for 3 hours at the test temperature prior to
discharging and then shall be discharged at the test temperature. The capacity of a cell at each
temperature shall be compared to the capacity achieved at 23 ºC and the percentage shall be
calculated. Each cell shall meet or exceed the requirements of Table 3.
Table 3
5.7 Cycle Life and Leakage-Proof
Table 4
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深圳市海盛电池有限公司
IC
R5436T503BA+FKBB301
6*2+100K NTC(B=3435K)
parameter value
Protection
IC:
常温 25
General temperature 25
item
Min.
Type value
Max.
Unit
Over charge protection voltage
4.220
4.250
4.280
V
Over charge release voltage
4.070
4.150
4.230
V
Over discharge protection voltage
2.72
2.80
2.88
V
Over discharge release voltage
3.10
3.20
3.30
V
Over current protection current
713A
Over charge protection delay time
700
1300
ms
Over discharge protection delay
time
83
155
ms
Over discharge current protection
delay time
6.9
12.9
ms Short protection delay time
230
430
us
NTC Resistance
25, 80-120K
Balance current
35-45
mA
Impedance
40
Operating temperature
-20
60
Recommend continuous
charge/discharge current
5A Suggest working temperature
-20-60
0V battery charge function
Available
PTC Impedance
mΩ
Shenzhen Hypercell Company Limited
6. PCM Specification
6.1 Using scope: The document applies to Li-ion Battery protection module for Hypercell Industrials.
6.2 Battery capacity: 800mAh
6.3 Environment request: RoHS
6.4 Function description: Over charge protection, Over discharge protection, Over current protection
Short circuit protection
6.5 Electric features:
6.6 Reliability test
6.6.1 Humidity test: +40±2, 90%RH, 48h.
6.6.2 High temp. test: +55±2, 2h.
6.6.3 Low temp. test: -20±2, 16h
6.6.4 ESD test: normal operation in all parts at ± 4KV (contact) ± 8KV (air) condition
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深圳市海盛电池有限公司
NO.
Description/vendor/HSF demand
Symbol
Model/Spec.
unit
Q'ty
1
Protection IC
U1
R5436T503BA,3/4/5 节保护 IC, TSSOP-28
PCS
1
2
MOSFET
QC1-QCD1
FKBB3016, PRPAK3X3
PCS
2
3
SMD NTC
RT1
100 KΩ±1%, B=3435K, SMD-0402
PCS
1
4
SMD Resistance
RS1
10mΩ/±5%/, 1W,SMD-1206
PCS
1
5
B-, B1, B1, B2, B2. B+
6.0*2.5*0.30mm,镀镍,ROHS
PCS
6
6
PCB (HS-502852-3S-V0)
PCB
26.5*15.1*4.5mm RoHS 4-Layer
PCS
1
Shenzhen Hypercell Company Limited
6.7 Top overlay & Bottom overlay
6.71 PCM Size(Unit, mm)
6.8 Circuit diagram:
6.9 Parts list:
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深圳市海盛电池有限公司
Item
Battery Condition
Test Method
Requirements
Crush
Fresh,
Full charged
Crush between two flat plates. Applied force is
about 13kN(1.72Mpa) for 30min.
No explosion,
No fire
Short
Circuit
20
Fresh,
Full charged
Each test sample battery, in turn, is to be short-
circuited by connecting the (+) and (-) terminals of
the battery with a Cu wire having a maximum
resistance load of 0.1Ω.Tests are to be conducted at room temperature(20±2).
No explosion,
No fire,
The Temperature
of the surface of
the cells are lower than 150
Short
Circuit
60
Fresh,
Full charged
Each test sample battery, in turn, is to be short-
circuited by connecting the (+) and (-) terminals of
the battery with a Cu wire having a maximum
resistance load of 0.1Ω.Tests are to be conducted at temperature(60±2).
No explosion,
No fire,
The temperature
of the surface of
the cells are lower than 150
Impact
Fresh,
Full charged
A 56mm diameter bar is inlayed into the bottom of
a 10kg weight. And the weight is to be dropped
from a height of 1m onto a sample battery and
then the bar will be across the center of the
sample.
No explosion,
No fire
Forced
Discharge
Fresh,
Full charged
Discharge at a current of 1C5mA for 2.5h.
No explosion,
No fire
Nail
Pricking
(3mm)
Fresh,
Full charged
Prick through the sample battery with a nail having
a diameter of 3mm and remain 2h.
No explosion,
No fire
Shenzhen Hypercell Company Limited
7.Security Testing Standard(Single Cell)
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深圳市海盛电池有限公司
Shenzhen Hypercell Company Limited
8. Storage and Transportation
8.1 Storage:
8.1.1 The Li-ion battery pack should be stored in a cool, dry and well-ventilated area, and should be far
from the fire and the high temperature.
8.1.2 The battery should store in the product specification book stipulation temperature range, the best
storage temp. is 0 to 25. The best humidity is 60±25%.
8.2 Transportation:
8.2.1 Do not mix the battery products with other cargos.
8.2.2 Do not immerse the battery products in water or allow it to get wet.
8.2.3 Do not over 7 layers staking and upside-down.
8.2.4 The highest temperature in transportation is lower than 65.
9. Use Attentions:
To ensure proper use of the battery please read the manual carefully before using it.
9.1 Handling:
9.1.1 Do not expose to, dispose of the battery in fire.
9.1.2 Do not put the battery in a charger or equipment with wrong terminals connected.
9.1.3 Avoid shorting the battery
9.1.4 Avoid excessive physical shock or vibration.
9.1.5 Do not disassemble or deform the battery.
9.1.6 Do not immerse in water.
9.1.7 Do not use the battery mixed with other different make, type, or model batteries.
9.1.8 Keep out of the reach of children.
9.2 Charge:
9.2.1 Battery must be charged in appropriate charger only.
9.2.2 Never use a modified or damaged charger.
9.2.3 Do not leave battery in charger over 24 hours.
9.2.4 Charging current: Can not surpass the biggest charging current which in this specification book
stipulated.
9.2.5 Charging voltage: Does not have to surpass the highest amount which in this specification book
stipulated to decide the voltage.
9.2.6 Charge temperature: The battery must carry on the charge in the ambient temperature scope which
this specification book stipulated.
9.2.7 Uses the constant electric current and the constant voltage way charge, the prohibition reverse
charges. If the battery positive and cathode meet instead, it can damage the battery.
9.2.8 The battery must be stored after charged, and should be charged and discharged once every 3
months.
9.3 Discharge:
9.3.1 The discharging current does not have to surpass this specification book stipulation the biggest
discharging current, the oversized electric current electric discharge can cause the battery capacity play to reduce and to cause the battery heat
9.3.2 Electric discharge temperature: The battery discharge must carry on in the ambient temperature
scope which this specification book stipulated.
9.3.3 Over-discharges: After the short time excessively discharges charges immediately cannot affect the
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深圳市海盛电池有限公司
Shenzhen Hypercell Company Limited
use, but the long time excessively discharges can cause the battery the performance, battery function
losing. The battery long-term has not used, has the possibility to be able to be at because of its automatic
flashover characteristic certain excessively discharges the condition, for prevented excessively discharges
the occurrence, the battery should maintain the certain electric quantity.
9.4 Disposal:
Regulations vary for different countries. Dispose of in accordance with local regulations.
10. Period of Warranty
There is a twelve-month warranty for our export batteries from the date of shipment. If the problem
happened during the warranty period, we are responsible to replace the defective ones according to the
accurate analysis results. However, we won't take any responsibility if the problem is caused by the
battery-related applications and related products.
11. Others
Because batteries utilize a chemical reaction, battery performance will deteriorate over time even if stored
for a long period of time without being used. In addition, if the various usage conditions such as charge,
discharge, ambient temperature, etc. are not maintained within the specified ranges the life expectancy of
the battery may be shortened or the device in which the battery is used may be damaged by electrolyte
leakage. If the batteries cannot maintain a charge for long periods of time, even when they are charged
correctly, this may indicate it is time to change the battery.
12. Note:
Any other items which are not covered in this specification shall be agreed by both parties.
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