Hyosung GV650 Pro 2011 Owner's manual

This owner’s manual contains important safety information. Please read it carefully.
WARNING
1
2
BATTERY INITIAL CHARGING
uses a battery ignition system.
Do not permit to start or operate the motorcycle without the battery otherwise the elec­trical system will be damage. Always start or ride the motorcycle with the correct battery installed and connected.
WARNING
Do not use the battery without the battery initial charging. Otherwise the battery service life may be shortened.
1. BATTERY INITIAL CHARGING
Initial charging of the battery is required after filling electrolyte to improve the battery dura-
bility.
2. BATTERY INSTALLATION
Fill the electrolyte to the battery.Leave the battery for 30 minutes.Charge the battery by standard charging. This is necessary for reliability of the battery.Install the battery to the motorcycle.
`※ STANDARD CHARGING TIME : 1.2 A for 10 hours
CAUTION
3
All information, illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication. Due to improvements or other changes, there may be some discrepancies between information in this manual and your motorcycle. Hyosung reserves the right to make changes at any time, without notice and without incurring any obligation to make the same or similar changes to motorcycles previously built or sold.
Please note that this manual applies to all specifications for all respective destinations and explains all equipments. Therefore, your model may have different standard features than shown in this manual.
󳟈
COPYRIGHT S&T Motors Co., Ltd.
FOREWORD
THANK YOU for choosing a Hyosung motorcycle. We at Hyosung have designed, tested and produced this motor­cycle using the most modern technology available to provide you with much happy, enjoyable, safe riding. Motorcycling is one of the most exhilarating sports and to ensure your riding enjoyment, you should become thoroughly familiar with the information pre­sented in this Owner's Manual before riding the motorcycle.
The proper care and maintenance that your motorcycle requires is outlined in this manual.
By following these instructions explicitly you will ensure a long trouble-free operating life for your motorcycle. Your Hyosung dealer has experienced technicians that are trained to provide your machine with the best possible service with the right tools and equipment.
4
IMPORTANT
BREAK-IN INFORMATION FOR
YOUR MOTORCYCLE
The first 1,600 km (1,000 miles) are the
most important in the life of your motorcycle.
Proper break-in operation during this time will help ensure maximum life and perfor­mance from your new motorcycle.
Hyosung parts are manufactured of high quality materials, and manufactured parts are finished to close tolerances. Proper break-in operation allows the machined sur­faces to polish each other and mate smoothly.
Motorcycle reliability and performance depend on special care and restraint exer­cise during the break-in period. It is espe­cially important that you avoid operating the engine in a manner which could expose the engine parts to excessive heat.
Please refer to the BREAK-IN section for specific break-in recommendations.
WARNING / CAUTION / NOTE
Please read this manual and follow its
instructions carefully.
To emphasize special information the
words 『WARNING』, 『CAUTION』 and
NOTEhave special meanings.
Information following these signal words
should be carefully reviewed.
WARNING
The personal safety of the rider may be involved. Disregarding this information could result in injury to the rider.
CAUTION
These instructions point out special ser­vice procedures or precautions that must be followed to avoid damaging the machine.
N O T E
This provides special information to make maintenance easier or important instructions clearer.
5
Noise Control System (muffler assembly)
TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED
Owners are warned that the law may prohibit : (a) The removal or rendering inoperative by any person other than for the
purpose of maintenance, repair or replacement, of any device or ele­ment of design incorporated into any new vehicle for the purpose of noise control prior to its any sale or delivery to the ultimate purchaser or while it is in use ; and
(b) The use of the vehicle after such device or element of design has been
removed or rendered inoperative by any person.
MAINTENANCE : The exhaust system of this motorcycle requires no periodic maintenance. The engine should be adjusted to the manufacture’ s specifications and the spark plug should be kept in good condition. Running the engine with incorrectly operating spark plug or misadjusted fuel injection system may cause permanent damage to the catalyst and to the noise control system.
WARNING
6
Motorcycle riding is great fun and an excit­ing sport. Motorcycle riding also requires that some extra precautions be taken to ensure the safety of the rider and passen­ger. These precautions are :
Before each use, perform daily inspections with the rider. Specific items to check are listed in the INSPECTION BEFORE RIDING sec­tion on page 51 of this owner’s man­ual.
Make sure the rider wears a helmet, eye protection, and protective cloth­ing (gloves, leather or heavy cloth pants, long sleeved shirt or jacket, boots).
Permit use only by two persons. The motorcycle is designed for use only by one rider and one passenger.
Do not permit anyone to operate the
under the influence of alcohol or other drugs. It may cause damage to the motorcycle and alter handling characteristics.
Observe periodic maintenance requirements. Your authorized HYOSUNG dealer is trained and equipped to perform this service.
Drain gasoline from the fuel tank prior to transporting the
.
Caution the rider and others near the not to get close to or touch any moving parts or any heated areas such as the engine and exhaust system.
Do not make any modifications to the
. Modifications may make the motor­cycle unsafe or illegal in your state.
WARNING
CONSUMER INFORMATION
SAFE RIDING RECOMMENDATION
FOR MOTORCYCLE RIDERS
Before first use of the read this owner’s manual carefully to become familiar with the motor­cycle features, and safety and main­tenance requirements. Review all instructions, requirements and warnings with the riders. Keep the owner’s manual in the owner’s manual storage compartment located under the front seat.
Before the rider’s first use of the
, make sure that he / she is familiar with the location and operation of all controls, and has been instructed in the proper opera­tion of the motorcycle.
For first use of the find a level, open area for the rider to use to become familiar with the oper­ation of controls and the operating and handling characteristics of the motor
cycle.
WARNING
,
7
The is equipped with the side stand ignition interlock system. If the transmission is in neutral or side stand up, you can only start the engine by pulling in the clutch lever. This side stand ignition interlock system prevents the motorcycle from being started with side stand down. Make sure that the side stand ignition interlock system is working properly before riding.
WARNING
Do not run the engine indoors or where there is little or no ventilation. Exhaust gases contain carbon monoxide, a potentially lethal gas that is colorless and odorless.
Never leave the motorcycle running while unattended, even for a short time.
WARNING
While operating the , the rider should keep both feet on the footrests at all times to avoid injuries resulting from accidents. Moving the rider’s feet from the footrests reduces the rider’s ability to control the motorcy­cle and could lead to an accident.
WARNING
Keep both hands on the handgrips at all times when riding. Removing your hands from the handgrips reduces your ability to control the motorcycle and could result in an accident.
WARNING
Always open the throttle gradually to prevent front wheel lifting. Failure to observe this precaution may result in loss of control and an accident.
WARNING
Do not turn the ignition switch to its “OFF” position or the steering lock to lock or the engine stop switch to its “ ” position while riding the motorcy­cle.
WARNING
CAUTION
The head lamp, position lamp, meter lamp, tail lamp and license plate lamp on this motorcycle always comes on when the ignition switch is turned to the “ ON” position.
CAUTION
WHEN STORING FOR LONG PERIOD :
1. Fully fill the fuel tank with fuel.
2. Remove the battery from the motorcy­cle.
8
WEAR A HELMET
RIDING APPAREL
INSPECTION BEFORE RIDING
FAMILIARIZE YOURSELF WITH
THE MOTORCYCLE
KNOW YOUR LIMITS
BE EXTRA SAFETY CONSCIOUS
ON BAD WEATHER DAYS
Motorcycle safety equipment starts with a quality safety helmet. One of the most serious injuries that can happen is a head injury. ALWAYS wear a properly approved helmet. You should also wear a suitable eye protection.
WARNING
Loose clothing can be uncomfortable and unsafe when riding a motorcycle. Use good quality motorcycle riding apparel when riding your motorcycle.
WARNING
Review thoroughly the instructions in the “INSPECTION BEFORE RIDING” section of this manual. Do not forget to perform an entire safety inspection to ensure the safety of the rider and its passenger.
WARNING
Your riding skill and mechanical knowl­edge from the foundation for safe riding practices. We suggest that you practice riding your motorcycle in a non-traffic situation until you are thoroughly familiar with your machine and its controls. Remember practice makes perfect.
WARNING
Ride within the boundaries of your own skill at all times. Knowing these limits and staying within them will help you to avoid accidents.
WARNING
Riding on bad weather days, especially wet ones, requires extra caution. Braking distances double on a rainy day. Stay off of the painted surface marks, manhole covers and greasy appearing areas as they can be espe­cially slippery. Use extreme caution at railway cross­ings and on metal gratings and bridges. Whenever you have a doubt about road condition, slow down!
WARNING
9
There are a great variety of accessories available to Hyosung owners. Hyosung can not have direct control over the quality or suitability of accessories you may wish to purchase except genuine parts.
The addition of unsuitable accessories can lead to unsafe operating conditions. It is not possible for Hyosung to test each accessory on the market or combinations of all the available accessories, however, your dealer can assist you in selecting qual­ity accessories and installing them correct­ly.
Use extreme caution when selecting and installing the accessories for your Hyosung. We have developed some gen­eral guidelines which will aid you when deciding whether, and how to equip your motorcycle.
1. In case that additional weight or aero­dynamic affecting accessories are installed, they should be mounted as low as possible, as close to the motor­cycle and as near the center of gravity as is feasible. The mounting brackets and other attachment hardware should be carefully checked to ensure that it provides for a rigid, nonmovable mount. Weak mounts can allow the shifting of the weight and create a dan­gerous, unstable condition.
2. Inspect for proper ground clearance and bank angle. An improperly mount­ed load could critically reduce these two safety factors. Also determine that the “load” does not interfere with the operation of the suspension, steering or other control operations.
3. Accessories fitted to the handlebars or the front fork area can create serious stability problems. This extra weight will cause the motorcycle to be less responsive to your steering control. The weight may also cause oscillations in the front end and lead to instability problems. Accessories added to the machine should be as light as possible and kept to a minimum.
4. The motorcycle may be affected by a lifting condition or by an instability in cross winds or when being passed or passing large vehicles. Improperly mounted or poorly designed acces­sories can result in an unsafe riding condition, therefore caution should be used when selecting and installing all accessories.
5. Certain accessories displace the rider from his or her normal riding position.
ACCESSORY INSTALLATION AND
PRECAUTION SAFETY TIPS
Improper accessories or modifica­tions can make your motorcycle unsafe and can lead to an accident.
Never modify the motorcycle with improper or poorly installed acces­sories. Follow all instructions in this owner’s manual regarding acces­sories and modifications. Use gen­uine Hyosung accessories or equiva­lent designed and tested for your motorcycle. Consult your Hyosung dealer if you have any questions.
WARNING
10
Modification of the motorcycle, or removal of original equipment may render the vehicle unsafe or illegal.
Obey all applicable equipment regulations in your area.
This limits the freedom of movement of the rider and may limit his or her control ability.
6. Additional electrical accessories may damage the existing electrical system. Severe overloads may damage the wiring harness or create a dangerous situation due to the loss of electrical power during the operation of the motorcycle.
When carrying a load on the motorcycle, mount it as low as possible and as close as possible to the machine. An improperly mounted load can create a high center of gravity which is very dangerous and makes the motorcycle difficult to handle. The size of the “load” can also affect the aerodynam­ics and handling of the motorcycle.
Balance the load between the left and right side of the motorcycle and fasten it securely.
MODIFICATION
11
12
1. SERIAL NUMBER LOCATION ················ 14
2.
FUEL , ENGINE OIL AND ENGINE COOLANT RECOMMENDATION
· 15
FUEL ENGINE OIL ENGINE COOLANT SOLUTION
3. NAMES OF EACH PARTS ··················18
4. CONTROLS
························· 21
IGNITION SWITCH STEERING LOCK IGNITION KEY INSTRUMENT PANEL LEFT HANDLE SWITCH RIGHT HANDLE SWITCH FRONT BRAKE LEVER ADJUSTMENT REAR BRAKE PEDAL GEARSHIFT LEVER FOOTRESTS SIDE STAND SEAT LOCK REAR SHOCK ABSORBER FRONT FORK FUEL TANK STAY
5.
SUPPLY OF GASOLINE , ENGINE OIL AND ENGINE COOLANT
· 38
GASOLINE ENGINE OIL ENGINE COOLANT
6. RIDING TIPS ·························45
STARTING THE ENGINE STARTING OFF USING THE TRANSMISSION RIDING ON HILLS STOPPING AND PARKING
TABLE OF CONTENTS
13
7. BREAK-IN ·························· 49
8. INSPECTION BEFORE RIDING
················51
9. PERIODIC MAINTENANCE
·················· 53
10. INSPECTION AND MAINTENANCE
·············57
TOOL ENGINE OIL GASOLINE FUEL HOSE ENGINE COOLANT RADIATOR RUBBER CAP OF CABLES EXHAUST PIPE AND MUFFLER FRONT AND REAR SUSPENSIONS REAR-VIEW MIRRORS REFLECTOR BATTERY AIR CLEANER SPARK PLUG IDLING ADJUSTMENT THROTTLE CABLE PLAY ADJUSTMENT CLUTCH CABLE ADJUSTMENT DRIVE BELT BRAKES TIRES BULBS
11. TROUBLESHOOTING ····················80
12. TRANSPORT
························81
13. CLEANING PROCEDURE
··················81
14. STORAGE PROCEDURE
··················83
15. LABEL
····························84
16. SPECIFICATIONS
······················86
14
Frame number :
Engine number :
Please write down the numbers in the box
provided below for your future reference.
The frame serial number
is stamped on
the right side of the steering head tube.
The engine serial number
is stamped on the left downside of the crankcase assembly.
The frame and/or engine serial numbers are used to register the motorcycle. They are also to assist your dealer in terms of ordering parts or referring to special ser­vice information.
The frame number is also known as the VIN or Vehicle Identification Number.
SERIAL NUMBER LOCATION
󳦍
15
N O T E
WARNING
CAUTION
F U E L
ENGINE OIL
Classification
system
API
SAE
Grade
Over SL
10W/40
Remarks
ENGINE OIL SPECIFICATION
Use unleaded gasoline with an octane
rating of 91 or higher.
Unleaded gasoline can extend spark plug
life and exhaust components life.
Oil quality is a major contributor to your
engine’s performance and life.
Always select good quality engine oil.
Using a premium quality four stroke motor oil will increase the service life of your motorcycle.
If a SAE 10W/40 motor oil is not avail­able, select alternative according to the following chart.
FUEL, ENGINE OIL AND
ENGINE COOLANT
RECOMMENDATION
When refueling, always shut the
engine off and turn the ignition key to the “OFF” position. Never refuel near the flames, sparks and heat sources.
Do not overfill the fuel tank.
Do not fill gasoline above the fuel tank entrance lower end.
Spilling gasoline can damage the paint­ed surfaces. Be careful not to spill any fuel when fill­ing the fuel tank. Wipe spilled gasoline up immediately.
Use the chart to select a viscosity rating based on temperature range in your area.
In very cold weather [below
-
15℃(5
˚˚
F)], use SAE 5W/30 for good starting and smooth operation.
ENGINE OIL
Temperature
℃ ℉
-30
-22
-20-4-101403210502068308640
104
20W50
15W40 15W50
10W40 10W50
10W30
5W30
16
WARNING
Don’t mix the unrecommended oil.
It could damage the engine.
When refilling the oil, don’t allow the
dust to get inside.
Wipe the spilled oil up immediately.
ENGINE COOLANT SOLUTION
Use an engine coolant that is compatible with aluminum radiator, mixed with distilled water only at a 50 : 50 mixture ratio for engine coolant solution.
An engine coolant mixture other than 50 : 50 can affect cooling efficiency or rust inhibiting peformance.
Engine coolant is harmful or fatal if swallowed or inhaled.
Do not drink anti-freeze or coolant solution. If swallowed, do induce vomiting. Immediately contact a poi­son control center or a physician. Avoid inhaling mist or hot vapors ; if inhaled, remove to fresh air. If coolant gets in eyes, flush eyes with water and seek medical attention. Wash thoroughly after handling. Solution can be poisonous to animals.
Keep out of the reach of children and animals.
WARNING
WATER FOR MIXING
Use distilled water only.
Water other than distilled water can cor­rode and clog the aluminum radiator.
CAUTION
Spilled engine coolant can damage painted surfaces.
Do not spill any fluid when filling the radiator. Wipe spilled engine coolant up immediately.
17
ENGINE COOLANT
The engine coolant performs as rust inhibitor and water pump lubricant as well as anti-freeze.
Therefore the engine coolant should be used at all times even though the atmos­pheric temperature in your area does not go down to freezing point.
50%
Water
Engine coolant
0.8
0.8
Required amount of water / coolant
Solution capacity (total)
1.6
COOLANT RESERVOIR TANK
Refer to 43 page.
N O T E
This 50%%mixture will protect the cooling system from freezing at temperatures
above
-
31
.
If the motorcycle is to be exposed to temperature below
-
31
,,
this mixing
ratio should be increased up to 55
%%
(-40℃) or 60%%(-55℃). The mixing ratio should not exceed 60
%%
.
18
NAMES OF EACH PARTS
Clutch leverLeft handle switchesInstrument panelFront brake fluid reservoir
Right handle switchesFront brake leverThrottle gripFuel tank cap
19
N O T E
“”::means the invisable parts.
Spark plug (Front)Front turn signal lampHead lamp & Position lampFusesSpark plug (Rear)Front seat lockBrake / Tail lampLicense plate lamp
Rear turn signal lampPassenger footrestsSide standCoolant reserve tank 󱇽 Engine oil drain plug 󱇾 Footrests 󱇿 Gearshift lever 󱈀 Ignition coil (Front)
2020
󱈁 Muffler 󱈂 Rear Seat 󱈃 Rear seat lock 󱈄 Front seat 󱈅 Battery
󱈆 ECU (Engine Control Unit)
Tools Ignition coil (Rear)
Front brake fluid reservoir Front brake lamp switch Air cleaner
Radiator cap Ignition switch
` Rear brake fluid reservoir
Radiator Cooling fan and motor Rear brake pedal Rear brake lamp switch Engine oil filter Water pump Engine oil level lens Engine oil filler plug
N O T E
“”::means the invisable parts.
21
has the ignition switch at the right air duct rear cover of the motor­cycle.
The ignition switch has two positions :
OFF”POSITION
All electrical circuits are cut off. The engine will not be started. The key can be removed.
“ON”
POSITION
The ignition circuit is completed and the
engine can now be started.
The key cannot be removed from the igni-
tion switch in this position.
CONTROLS
IGNITION SWITCH
21
N O T E
Start the engine after turning the key to the “ON” position, or the battery will lose power due to consumption by the lamp.
WARNING
Turning the ignition switch to the “OFF” position while the motorcycle is moving can be hazardous.
KEY
2222
WARNING
IGNITION KEY
Do not operate the steering lock dur­ing riding. Moving the motorcycle while the steer­ing is locked can be hazardous. You could lose your balance and fall, or you could drop the motorcycle.
Stop the motorcycle and place it on the side stand if equipped before locking the steering. Never attempt to move the motorcycle when the steering is locked.
has the steering lock
below the steering head tube.
To lock the steering : Turn the handlebar all the way to the
left.
Insert the ignition key into the steering
lock, and turn it clockwise from the “ ” position.
Remove the ignition key.
To release the steering : Insert the ignition key into the steering
lock, and turn it counter-clockwise from the “ ” position.
come equipped with two
ignition keys.
Keep the spare key in a safe place.
STEERING LOCK
23
TURN SIGNAL INDICATOR LAMP
When the turn signals are being operated either to the right or to the left, the green indicator will flash at the same time.
HIGH BEAM INDICATOR LAMP
The blue high beam indicator lamp will come on when the head lamp high beam is turned on.
INSTRUMENT PANEL
When the ignition switch is turned to the “ON” position, the meter lamp and dis­play of speedometer will come on.
CAUTION
CAUTION
Operating the display of the instrument panel while riding can be hazardous. Removing a hand from the handlebars can reduce your ability to control the motorcycle.
Always keep both hands on the handle­bars while riding.
WARNING
To adjust the brightness of speedome-
ter display, push the switch ⑧(in the
normal mode) for 0.6 ~ 1 seconds while
you want to change.
[Brightness of speedometer display]
100%
75%
50%
25%
󱆌
24
NEUTRAL INDICATOR LAMP
The green neutral indicator lamp will come on when the transmission is in neu­tral.
The lamp will go out when you shift into any gear other than neutral.
COOLANT TEMPERATURE METER
Running the engine with high engine coolant temperature can cause serious engine damage. If the engine coolant temperature meter comes on the red lamp of “H” mark, stop the engine to let it cool.
CAUTION
The
’s speedometer is LCD (Liquid Crystal Display) type, it indi­cates the coolant temperature.
The coolant temperature meter displays all 9 segments when the coolant tempera­ture is hot.
[ The “H”(Hot) mark indicates the coolant temperature is hot. ]
When the coolant temperature is higher than 125
(257), the red lamp of
“H”(Hot) mark comes on.
The “C”(Cool) mark indicates the coolant temperature is cool.
N O T E
High engine speed, low vehicle speeds, or heavy load can increase engine coolant temperature. Decrease engine speed, reduce load and select an appropriate transmission gear to lower the temperature.
Debris or mud in front of the engine or packed between the radi­ator fins can reduce cooling ability. Remove any debris or mud pre­venting air flow to the engine.
25
FUEL METER
ODOMETER / TRIP METER
The display in it has three functions,
odometer and two trip meters.
The display changes odometer or trip meter, as indicated before turning the igni­tion switch off.
The odometer registers the total distance that the motorcycle has been ridden.
The two trip meters are resettable odometer.
They can register two kinds of distance at the same time. For instance, trip meter A
can register the trip distance and trip meter
󳟇 can register the distance between fuel
stops.
To change the display, push the switch (in the normal mode) for 0.6 ~ 1 sec-
onds while the display indicates the odometer, trip meter 󳟇 or trip meter 󳟇
you want to change.
A
B
A B
The
’s speedometer is LCD (Liquid Crystal Display) type, it indi­cates the remaining fuel amount in the fuel tank.
The fuel meter displays all 9 segments
when the fuel tank is full.
[ The “F”(Full) mark indicates the fuel tank
is full. ]
The “E”(Empty) mark indicates the fuel
tank is empty or nearly so.
When the remaining fuel is approximately
3.0 ℓ, the red lamp of “E”(Empty) mark comes on only.
Fill the fuel tank before the red lamp of
“E”(Empty) mark came on only.
The fuel tank capacity is 16.0 ℓ.
CAUTION
When the red lamp of “E ” mark comes on only, you should add fuel to the fuel tank at the first opportunity to avoid run­ning out of fuel.
CAUTION
For checking the fuel meter, hold the motorcycle vertically and the ignition switch “ON ”.
26
CLOCK
The clock indicates 12-hour mode. Follow the procedure below to adjust the
clock.
1. Push the switch (in the normal mode)
for 2 seconds until the hour and minutes display blink.
1. It is the clock reset mode.
2. Adjust the hour display by pushing the
switch (in the clock reset mode) for
0.6 ~ 1 seconds.
3. Adjust the minutes display by pushing
the switch (in the clock reset mode) for 0.6 ~ 1 seconds.
4. Push the switch (in the clock reset
mode) for 2 seconds to resume in the normal mode.
To reset the trip meter to zero, push the
switch (in the normal mode) for 2 sec­onds while the display indicates trip meter
B or B you want to reset.
A
B
Normal
Clock
reset
mode
Mode
Select(⑧)
Reset(⑨)
Select(⑧)
Select(⑧)
2 seconds
0.6 ~ 1 seconds
0.6 ~ 1 seconds
2 seconds
Normal mode Clock reset mode
Increase the hour of clock
Increase the minutes of clock
Clock reset mode Normal mode
Switch Push it for Adjustment
CLOCK ADJUSTMENT
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