Hyline Offroad TJ TUBE STEP ROCKER PANEL User Manual

Proudly Made In USA

Parts List

Tools Needed

Qty:

1 Passenger & Driver Side

Rocker Panels
2 Rocker Panel Back up Strip
10 3/8” x 1” Stainless Cap Bolts
10 3/8” Flanged Lock Nut
2 Paint Guard Adhesive Foam

Installation Instructions:

TJ Tube Step Rocker Panel
Part Number: TJ-30TSR

Ratchet

9/16” Deep Socket

12” Extension
16mm Socket

7/32 Allen Wrench

8mm Wrench

Floor Jack

Approx, 18”

Block of Wood

Safety Glasses

Vehicle Fitment:

1997 – 2006 Jeep Wrangler

Hand Drill

3/8’’ Bit

3/8” Transfer Punch

C-Clamp or Vise

Clamp

Light Duty Hammer

Congratulations on your purchase of the Hyline Offroad Tube Step Rocker Panel. All of our products are completely
manufactured in our facility located in Perkasie, PA. They are designed and engineered by Offroad enthusiasts just
like you to be rock solid at an affordable price. Hyline Offroad would like to thank you for your recent purchase
and look forward to serving you in the future.

Optional Winch Installation

Hyline Offroad Staff

T:\Hyline Offroad, LLC\Installation Instructions\TJ-30TSR\TJ-30TSR Installation Instructions.doc Page 1 of 4

REV 0 12/2/08

IMPORTANT NOTE: ANY SAHARA OR ANNIVERSARY MODEL WITH UPGRADED TRIM OPTION MUST REMOVE

PLEASE READ INSTRUCTIONS BEFORE BEGINNING INSTALLATION

INSTALL ONE ROCKER PANEL AT A TIME!

one side installation

FACTORY STEPS AND PLASTIC ROCKER PANEL COVER BEFORE INSTALLING HYLINE’S ROCKER PANELS

NOTE: Before staring installation, Park you Jeep on flat, level
area and set the parking brake and emergency brake.

Tube Step Rocker Panel Installation

Step 1 – Remove plastic fender flare extensions by using 8mm wrench

to remove 3 screws (See Figure 1). You WILL have to drill
out the three threaded inserts. Do this by SLOWLY & LIGHTLY
drilling with a drill bit about the same size as the diameter of the
threaded insert. Drill until the head of the insert is removed, then
using a punch you can pop the inserts out of the sheet metal.

Step 2 – Install Paint Guard Foam onto Rocker Panel by peeling back paper to expose adhesive. Cut any excess

foam material off and cutout holes.

Step 3 – Thoroughly clean the area of the Jeep body

that the Rocker will be mounted to both
under the door and underneath the body.

Step 4 – Remove the body mount bolts from the

following places using 16mm socket:
1 – Front Center (Fig. 2)
3 – Passenger Side (Fig. 3)
1 – Next to the Rear Shock Mount (Fig. 4)
1 – Below the Rear Corner Panel (Fig. 5)

T:\Hyline Offroad, LLC\Installation Instructions\TJ-30TSR\TJ-30TSR Installation Instructions.doc Page 2 of 4

Passenger Side Shown. Complete

REV 0 12/2/08