Hyline Offroad JK CRAWLER FRONT BUMPER User Manual

Proudly Made In USA
Parts List
Qty:
1 Standard Front Bumper 1 Winch Plate 2 Left & Right Bumper
Congratulations on your purchase of the Hyline Offroad Standard Front Bumper. Our Bumpers are
Mounting Brackets 1 2012 & Newer Bracket 8 8-32 Lock Nuts 8 8-32 Flat Washers 6 7/16-20 Grade 8 Bolts 14 7/16” Lock Washers 18 7/16” Flat Washers 12 7/16-20 Grade 8 Nuts 2 7/16-20 Weldnut Tabs
completely manufactured in our facility located in Perkasie, PA. They are designed and engineered by Offroad enthusiasts just like you to be rock solid at an affordable price. Hyline Offroad would like to thank you for your recent purchase and look forward to serving you in the future.
Hyline Offroad Staff
Installation Instructions:
JK Standard & Crawler Front Bumper
& .120
Tools Needed
Ratchet
18mm Deep Socket
6” Extention
11/16” Deep Socket
5/8” Socket
11/32” Deep Socket
orque Wrench
T
5/8” Wrench
Vehicle Fitment:
2007 - Present Jeep Wrangler & Unlimited
Phillips Screwdriver
T:\Hyline Offroad, LLC\Installation Instructions\400.100.110-JK STANDARD FRONT BUMPER\400.100.110 Installation Instructions.doc Page 1 of 5
REV 4 02/23/12
Front Bumper Installation
PLEASE READ INSTRUCTIONS BEFORE BEGINNING INSTALLATION
Step 1 – Remove plastic factory frame rail cover by unscrewing two plastic screws. Be careful while unscrewing these. The plastic is very weak and is easy to strip out. You will NOT be reusing this cover. Also remove the factory plastic air dam, which is located underneath the bumper.
Step 2 – If your vehicle is equipped with factory fog lights you will need to unplug them. Pull out or cut the plastic wire ties that are holding the wires in place (3 Wire Ties) DO NOT CUT WIRES. Then, slide stock bumper out far enough to unplug the fog lights.
Step 3 – Remove Stock bumper by unbolting the eight (8) 18mm nuts From backside of bumper. Nuts are located on the inside and outside of frame rails (See Figure 1 - Outside frame rails shown) Say goodbye to that flimsy plastic stock bumper.
If Applicable
Disconnect all Aftermarket
External Lighting Wiring that
is presently attached to
existing bumper.
Step 4 – If applicable, Unscrew Factory Fog Lights at this point using phillips screw driver. (4 on each light)
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REV 4 02/23/12
Figure 1
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