HygroMatik HY05, HY17, HY08, HY13, HY23 User Manual

Electrode Steam Humidifier

ÁCL.EN=È

CL.EN

Manual

Page 2

A Word about Water Quality

The mode of operation of all electrode steam humidifiers is based on the fact that water contains
minerals and is therefore conductive.

• "normal" tap water is ideal.

• but what is "normal" tap water exactly?
Users of HygroMatik units in the most diverse areas consider their tap water "normal."

HygroMatik typically defines "normal" as feed water with a conductivity between 200 and 500 µS/
cm (microSiemens per centimeter) at 15° C.

Some areas, however, are supp lied with tap water whose quality is outside the parameters spec­ified by HygroMatik. If the HygroMatik steam humidifier's control is not adjusted correctly in these
areas, the unit cannot perform optimally. For example, the electrodes could wear out particularly
quickly or the steam production could be too low.

The operational parameters set by HygroMatik in the factory are intended for normal tap water.
However, they can very easily be reprogrammed to fit the special requirements of a particular
area. In addition, it is possible to install a plastic star in the cylinder in order to increase the life
span of the electrodes or to provide a flushing mechanism to extend maintenance intervals.

Because of this you should monitor your new unit during initial operation. Make sure that it has
been properly installed and is operating to your satisfaction.

Consult your HygroMatik specialists. We will test the quality of your water and advise you on
installation and initial operation. Your HygroMatik steam humidifier will be carefully adapted to
your particular application.

Warning, Hazardous Voltage: All work to be performed by trained personnel only.
All electrical installation and servicing of the electrical components of this unit to be
performed by qualified electricians only. Disconnect power supply before installation
and servicing!

© Copyright HygroMatik GmbH; CompactLine 30.10.2013
Information in this manual is subject to change or alteration without prior notice.
Current version of this manual can be found at: www.hygromatik.co.uk

Page 3

1. Introduction ....................................................................................................................... 5

1.1 Directions for Use ..............................................................................................................5

1.2 Typographic Distinctions ...................................................................................................6

1.3 Documentation .................................................................................................................. 7

2. Safety Notes ....................................................................................................................... 8

2.1 Overview ........................................................................................................................... 8

2.2 Guidelines for Safe Operation ........................................................................................... 8

2.3 Disposal after Dismantling .................................................................................................9

3. Transport ............................................................................................................................ 10

3.1 Overview ........................................................................................................................... 10

3.2 Carton outer Size and Weight ...........................................................................................10

3.3 Packing ..............................................................................................................................11

3.4 Interim Storage ..................................................................................................................11

3.5 Check for Complete and Correct Delivery of Goods .........................................................11

3.6 Included in the Delivery .....................................................................................................11

4. Operation and Installation ................................................................................................ 12

4.1 Mode of Operation .............................................................................................................12

4.2 Installation and Operation .................................................................................................12

5. Installation ......................................................................................................................... 15

5.1 Steam Humidifier Operating Environment ......................................................................... 15

5.1.1 Fitting measures .............................................................................................................16

5.1.2 Equipment Dimensions C01 - C58 ................................................................................. 17

5.2 Fan Unit (optional) ............................................................................................................. 18

5.2.1 Fan Unit Type VG ...........................................................................................................18

5.3 Absorption Distance BN ....................................................................................................19

5.3.1 Determining the Absorption Distance ............................................................................. 19

5.3.2 Absorption Distance Nomogram .................................................................................... 21

5.4 Steam Manifold .................................................................................................................22

5.4.1 Notes on Installation ....................................................................................................... 22

5.5 Steam Line ........................................................................................................................ 26

5.6 Cover Plate ........................................................................................................................ 27

5.7 Drill Pattern ........................................................................................................................ 28

5.8 Condensate Hose .............................................................................................................. 30

5.9 Types of Installation ..........................................................................................................30

5.10 Steam Solenoid Valves ...................................................................................................32

5.11 Unit Installation Check ..................................................................................................... 32

6. Water Installation ..............................................................................................................33

6.1 Operation with Softened Water .........................................................................................33

6.2 Water Supply .....................................................................................................................34

6.3 Water discharge ................................................................................................................ 35

6.4 Water Installation Check ...................................................................................................36

7. Electrical Connection ........................................................................................................ 37

7.1 Electrical Installation .......................................................................................................... 37

Page 4

7.2 Cable Connections ............................................................................................................ 39

7.3 Fan Unit .............................................................................................................................40

7.4 Safety Interlock .................................................................................................................. 41

7.5 Wiring Diagram .................................................................................................................. 41

7.6 Electrical Installation Checklist ..........................................................................................41

8. Commissioning ................................................................................................................. 42

9. Maintenance ....................................................................................................................... 43

9.1 Maintenance Work ............................................................................................................43

9.2 Access Electrical Enclosure .............................................................................................. 44

9.3 Removing and Cleaning the Steam Cylinder .................................................................... 45

9.4 Electrode wear ..................................................................................................................50

9.4.1 Original Electrode Lengths .............................................................................................51

9.4.2 Uneven Electrode Lengths ............................................................................................. 51

9.5 Replacing Electrodes ........................................................................................................51

9.6 Cleaning the Blow- Down Pump ........................................................................................53

9.7 Cleaning the Water Inlet Solenoid Valve ........................................................................... 54

9.8 Chekking Cable Connections and Electrode Cables .........................................................54

9.9 Checking Hoses ................................................................................................................ 55

9.10 Checking Operation ......................................................................................................... 55

9.11 Dismantling ......................................................................................................................55

10. EC-Declaration of Conformity ........................................................................................ 56

11. Spare Parts ...................................................................................................................... 57

12. Fax Form - Order for spare parts ................................................................................... 62

13. Technical Data .................................................................................................................63

14. Exploded View ................................................................................................................. 64

15. View of housing ............................................................................................................... 65

Page 5

1. Introduction

Dear Customer,

Thank you for choosing a steam humidifier.
HygroMatik steam humidifiers represent the latest in humidifica-

tion technology.
They will impress you with their safety, ease of use and econom-

ical operation.
In order to operate your HygroMatik steam humidifier safely,

properly and efficiently, please read these operating instructions.
Employ your steam humidifier only in sound condition and as

directed. Consider potential hazards and safety issues and fol­low all the recommendations in these instructions.

If you have additional questions, please contact us:

Tel.: [phone] / 895-0 (Main Number)
Tel.: [phone] / 895-293 (Technical Support Hotline)
Fax: [phone] / 895-33
e-mail: [email protected]

For all technical questions or spare parts orders, please be pre­pared to provide unit type and serial number (see name plate on
the unit).

1.1 Directions for Use

The HygroMatik steam humidifier is intended for steam produc­tion.

Proper usage also entails following HygroMatik's instructions for
installation, dismantling, reassembly, initial operation and opera­tion and maintenance, as well as disposal procedures.

Only qualified, authorized personnel may operate or service the
unit. Workers who transport or service the unit must have read
and understood the relevant sections of the operating instruc­tions, especially the section "Safety Notes." In addition, staff
must receive safety training about potential hazards from the
operator. Place a copy of the operating instructions at the loca­tion where the unit is operated.

Page 6

Use feed water with a conductivity between 125 and 1250 µS/
cm only

D1: Lower threshold
C1: Range of reduced conductivity (adjustments recommended)
A: Normal tap water
B: Range of heightened conductivity
C2: Range of high conductivity (adjustments recommended)
D2: Upper threshold

Warning: HygroMatik steam humidifiers emit steam with a tem­perature of 100° C. The steam may not be inhaled directly.

The HygroMatik Steam Humidifier is not designed for out door fit­ting

1.2 Typographic Distinctions

• preceded by a bullet: general specifications.
» preceded by an arrow: Procedures for servicing or

maintenance which should or must be performed in the

indicated order.
 Installation step which must be checked off.
italics Terms used with graphics or drawings..

Page 7

1.3 Documentation

Retention

Please retain these operating instructions in a secure, always
accessible location. If the product is resold, turn the documenta­tion over to the new operator . If the document ation is lost, please
contact HygroMatik.

Versions in Other Languages

These operating instructions are available in several languages.
If interested, please contact HygroMatik or your HygroMatik
dealer.

Page 8

2. Safety Notes

2.1 Overview

These safety notes are required by law. They promote work­place safety and accident prevention.

Warnings and Safety Symbols

The safety symbols below identify sections containing warnings
about hazards or potential dangers. Please familiarize yourself
with these symbols.

Warning: Failure to observe this warning may result in serious
injury or death and/or damage to the unit.

Danger, Hazardous Voltage: Hazardous electrical current!
Failure to observe this warning may result in injury or even seri-

ous injury or death.
Warning: Failure to follow these instructions may result in dam-

age to the unit due to electrostatic discharge. The electronic
components of the humidifier control are very sensitive to elec­trostatic discharges. In order to safeguard these components
during installation and servicing, steps must be taken to protect
against ESD.

Reminder: Materials and consumables must be handled and/or
disposed of as required by law.

Note: Appears before explanations or cross-references which
refer to other sections of the operating instructions.

2.2 Guidelines for Safe Operation

Overview

Obey all safety notes and warnings present on the unit. In case
of a malfunction, switch off the unit immediately and prevent a
restart. Repair malfunctions promptly. After any repair work,
have qualified personnel check the safe operation of the unit.

Use original spare parts only. Additional national safety regula­tions also fully apply to the operation of this unit.

This unit is not designed for the use by persons (also children)
with limited physical, sensory and mental abilities - or without
knowledge and experience. Unless they are supervised or trai­ned by a person, who is responsible for their safety.
Supervise children in order to ensure that they will not play with
the unit.

The unit is only allowed to work with connected steam hose that
safely leads the steam.

Page 9

Accident Prevention Regulations
Attention: In the event of leaky or faulty components uncon-

trolled hot steam may flow.
HygroMatik steam humidifiers are IP20-protected. Make sure

that the unit is protected from drips in its installed location.
Installing a humidifier in a room without water discharge requires

safety devices to protect against water leakages.

Accident Prevention Regulations

Comply with the Accident Prevention Regulation Electrical Sys­tems and Equipment to prevent injury to yourself and others.

Operation of the Unit:

Do not perform any work which compromises the safety of the
unit. Regularly check that all safety and monitoring devices are
functioning normally. Do not remove or disable safety devices.

Installation, Dismantling, Maintenance and Repair of the
Unit:

Disconnect unit components from power supply prior to mainte­nance or repair work.

Attaching or installing additional components is permitted only
with the written consent of the manufacturer.

Electrical

Work on the electrical system must be performed by qualified
personnel.

Disconnect unit components from power supply prior to work.
It is not allowed to connect the unit to DC voltage supply.
In case of a malfunction in the electrical power supply, switch off

the unit immediately. Use only original fuses with the appropriate
amperage rating. Regularly check the unit's electrical equip­ment. Promptly repair any damage, such as loose connections,
burned wiring or defective electrical insulation. After proper elec­trical installation or repair, test all safety mechanisms (such as
grounding resistance).

2.3 Disposal after Dismantling

Note: The operator is responsible for the disposal of unit compo-

nents as required by law.

Page 10

3. Transport

3.1 Overview

Note: Proceed carefully when transporting the steam humidifier

in order to prevent damage due to stress or careless loading and
unloading.

3.2 Carton outer Size and Weight

HyLine:

CompactLine:

MiniSteam:

* Dimensions and weights may vary slightly.

Type* Height

[cm]

Width

[cm]

Depth

[cm]

Weight

[kg]

HY05- 08 58 56 32 16
HY13- 17 75 63 37 24
HY23 75 63 37 25
HY30 81 67 41 33
HY45 88 76 48 46
HY60 80 104 41 54
HY90- 116 90 117 48 77

Type* Height [cm] Width [cm] Depth [cm] Weight [kg]

C01 46 45 26 11
C02 48 44 31 12
C06 52 50 28 13
C10 58 51 31 14
C17 75 54 37 22
C22 75 54 37 22
C30 75 58 37 23
C45 81 63 41 25
C58 90 72 48 36

Type**Height [cm] Width [cm] Depth [cm] Weight[kg]

MS 5 59 48 28 13

MS 10 68 51 31 15

Page 11

3.3 Packing

Note: Notice the symbols affixed to the packing box.

3.4 Interim Storage

Store the unit in a dry place and protect from frost.

3.5 Check for Complete and Correct Delivery of

Goods

Upon receipt of the unit, confirm that:

• the type and serial number on the name plate match

those specified in the order and delivery documents

and

• the equipment is complete and all parts are in perfect

condition
Note: In case of damage during shipment or missing parts,

immediately notify the carrier or supplier in writing.
Time limits for filing freight claims with shipping companies are*:

* Time limits for some services subject to change.

3.6 Included in the Delivery

The delivery includes:

• Unit of the selected humidifier type including selected

control.

• Water installation hose 0,6m, 3/4".

• Mounting set with anchors and screws. For HyLine

types HY45 to HY116, extra mounting bar.

• Operating Instructions for the unit and the control.

• Ordered accessories (steam manifold, steam hose,

condensate hose, etc.).

• Maintenance o-ring set for steam cylinder.

Shipping Companies After Receipt of Goods

Mail no later than 24 hours
Rail no later than 7 days

Truck and Rail Carriers no later than 4 days

Parcel Service immediately

Page 12

4. Operation and Installation

4.1 Mode of Operation

The HygroMatik steam humidifier utilizes the conductivity nor­mally present in tap water for steam production. Electrodes
inside an enclosed steam cylinder are immersed directly into the
tap water. They are connected to the alternating current.

The conductivity of the water generates an electric current
between the electrodes. In this way, the electric power supplied
is converted directly into heat without energy loss.

The amperage is a function of the available voltage, the
immersed electrode surface area, the average distance between
the electrodes and the water conductivity. The steam output of
the humidifier is determined by electric power usage, which is
regulated by increasing or decreasing the immersed surface
area of the electrodes.

Concurrently, a self-regulating control keeps conductivity within
a specified range.

The steam produced has a temperature of about 100°C with
minimal excess pressure ("pressureless steam"). It is largely
free of minerals and germ-free. Mineral deposits typically remain
behind in the cylinder.

4.2 Installation and Operation

By pressing the control switch („Pos. I”) the humidifier is turned
on. When the controller specifies an increase in humidity, the
main contactor is switched on and the electrodes (48) are sup­plied with power. The water inlet solenoid valve (25) feeds water
into the steam cylinder (16+19).

As soon as the electrodes are immersed, the current begins to
flow. The water is now heated. When the pre-selected output is
reached, the control turns off the solenoid valve and interrupts
the water supply.

After a short heating up period, the water between the elec­trodes begins to boil and vaporize. The vaporization lowers the
water level in the steam cylinder, reducing the output provided.
The inlet solenoid valve, equipped with a fine mesh filter, inter­mittently admits fresh water.

Humidifier power usage is continuously monitored. With a cold
start-up, the nominal current increases to 125% in order to
achieve quick-start output parameters. This activates the elec­tronic overflow limiter which causes a partial draining of the cyl­inder. This reduces the immersed surface area of the electrodes,
lowering power usage.

Page 13

Please also see Section „Exploded View“.

Location Designation

1 adapter

6 vent pipe
10 max. water level sensor electrode
14 water drain, discharge
16 top part of steam cylinder
17 o-ring cylinder flange
18 cylinder flange and o-ring
19 lower part of cylinder
25 solenoid valve water inlet
32 blow-down pump
35 o-ring
37 cylinder base
48 electrodes

Page 14

The concentration of dissolved salts increases over time, which
can lead to a rise in the conductivity of the water. If this contin­ues, conductivity may increase until a short circuit occurs. This
could damage the unit, but in any case would significantly
reduce the life span of the electrodes.

For this reason, regular, periodic blow-downs of some of the
concentrated water are very important. Following this procedure
as recommended provides stable cylinder water conductivity as
well as minimal water loss for the expected service life of the cyl­inder.

Water blow-down is performed by a blow-down pump (32). The
functioning of the blow-down pump is continuously monitored
during operation. If the pump is damaged, the steam humidifier
shuts down.

With normal water quality, the blow-down loss rate is between
7% and 15% of the amount of steam produced. The steam cylin­der requires complete drainage every 3-8 days, regardless of
the water quality.

Mineral deposits settle in the open area below the electrodes
and are removed through periodic maintenance. The blow-down
pump itself has wide openings and can flush out smaller pieces
of mineral deposit. This extends the service life of the unit and
reduces the required maintenance interval.

During blow-downs, water flows from the pump into the drainage
system.

A sensor electrode (10) monitors the maximum

water capacity

of the cylinder. When the water level reaches the sensor elec­trode, the water supply is interrupted. This can occur when the
water has low conductivity or when the electrodes are worn out.
In the case of low water conductivity, however, this state usually
lasts only a short time. The built-in control and the large area
electrodes combine to produce a rapid rise in conductivity by
increasing the concentration of the water.

The steam cylinder consists of a top (16) and lower (19) part
joined with a cylinder flange. The seal between the cylinder and
cylinder base (37), as well as between the top and lower part of
the cylinder, is maintained using an o-ring (35+17).

For maintenance the cylinder can be drained by pressing the
control switch „Pos.II”.

Page 15

5. Installation

Warning: Installation of this unit to be attempted only by quali-

fied personnel. We accept no liability for damage due to faulty
installation.

Obey all safety notes and warnings present on the unit.
During installation the unit must be disconnected from its power

supply.
Attaching or installing additional components is permitted only

with the written consent of the manufacturer, or else the war­ranty is void.

Warning: If the installation of this unit is attempted by only one
person there is a risk that the unit drops down. We propose to
carry out the installation by two persons.

5.1 Steam Humidifier Operating Environment

Note: When selecting the installation site for the steam humidi-

fier, note that:

• Ambient temperature must be between +5° and +40° C.
Relative humidity must not exceed 80% RH.

• An Installation in a closed room requires aeration and if
neccessary temperature conditioning in order to reach
the above mentioned environmental conditions.

• The minimum clearances indicated in the diagram
below must be observed; these are necessary to
ensure adequate ventilation for the housing.

• HygroMatik humidifiers are not suitable for direct out­door installation.

• The steam humidifier should be installed as close as
possible to the steam manifold. Optimal performance is
guaranteed only with short lengths of steam and con­densate hose

.

• Hoses must be laid at a consistent 5-10% incline to pre­vent sagging and kinking

.

• The rear panel of the steam humidifier heats up during
operation (to a maximum of 60°C).

Take care that the

construction on which the unit is mounted is not made
of temperature-sensitive material.

• Place the steam humidifier so that the unit is easily
accessible with sufficient space to perform mainte­nance.

• The steam humidifier is not qualified for exterior appli­cations.

Page 16

5.1.1 Fitting measures

Clearances

Note: When choosing the site for the steam humidifier, consider

the location of existing water installations (feed and drain lines).

Page 17

5.1.2 Equipment Dimensions C01 - C58

C01 C02 C06 C10 C17/

C22/
C30

C45 C58

a 370 350 438 480 653 707 790
b 355 392 401 414 480 527 615
c 171 221 187 217 283 325 392
d 280 317 351 369 435 482 564
e 293 273 394 436 609 657 740

f31313434383838
g 130 130 130 119 210 250 300
h40404343635861

i45453035355050

j 105 125 102 119 152 175 202
k 105 105 102 100 133 155 199

l------328

m 135 178 145 173 233 255 343

n 105 74 77 68 86 108 181
o------215
p27 27 26 42

r18,5

View from below

Rear view

Viem from
top

Cable entries

Waste water connection

Steam outlet

Water inlet

Page 18

5.2 Fan Unit (optional)

Note: The fan unit should be positioned to avoid drafts . In gen-

eral, a minimum height of 2 m is sufficient.
Install the fan unit directly on a wall.

Warning:

• During operation and a soon afterwards the steam
nozzle is hot! If touched this can cause burns to the
skin.

• During operation the cross-flow fan rotates. Do not
touch the fan during operation.

• During operation hot steam discharges from the nozzle.
In the field of the visible steam cloud contact can cause
burns to the skin.

5.2.1 Fan Unit Type VG

• Install the fan unit over the steam humidifier.

• When employing multiple fan units, do not exceed a

maximum distance of 5 m from the steam humidifier.

• Observe the clearances specified in the diagram below:

Fan Unit Type

for wall installation VG 08, 17, 30

Technical Specifications Fan Unit VG
Fan Unit VG08 VG17 VG30

Quantity of Steam [kg/h] 8 17 30
Steam Inlet [mmφ]25 25 40
Condensate Outlet [mmφ]12 12 12
Airflow Capacity [cbm/h] 185 185 350
Nominal Output [W] 35 35 67
Nominal voltage [V] 230 230 230

Dimensions W [mm] 441 507 550

H [mm] 171 171 171
D [mm] 180 237 277

Weight [kg] 4,5 6 7
Sound Level (1m dis-

tance to the source of
noise)

[dB(A)] 50 53,8 59

Steam

Front View Wall Installation

Side View Wall Installation

Page 19

5.3 Absorption Distance BN

The "absorption distance" (BN) is defined as the distance from
the steam feed to where the steam is completely absorbed in the

treated air. Inside the absorption distance, steam is visible as
mist in the air stream.

Condensation may collect on anything installed inside the
absorption distance.

Although steam outside the absorption distance (B

N

) is com-

pletely absorbed, it is not yet evenly diffused in the duct. If you
plan to install any parts or devices inside the absorption dis­tance, such as sensors or elbows, we recommend increasing
the absorption distance using the formulae below. The absorp­tion distances required for certain installed fittings are distin­guished by separate symbols and calculated as a multiplier of
the absorption distance B

N

.

The absorption distance has no fixed value, but depends on
many factors. These are depicted in the absorption distance
nomogram below.

5.3.1 Determining the Absorption Distance

To determine the absorption distance, the following parameters
are required:

• Air humidity before humidification x

1

in g/kg.

• Air temperature after humidification t

2

in °C (with steam

humidifiers the change in air temperature due to humid­ification may be disregarded t

1

or t2).

• Specific increase in humidity x in g/kg (can be deter­mined in the h,x diagram)

• quantity of steam introduced in kg/h.

• air speed w

L

in m/s in air duct

• Total length l

D

of the steam manifold installed in the air

duct

Absorption Distance

B

N

for normal obstructions, such as sen­sors, ventilators, outlets

B

c

= (1,5...2) x BNfor fine filters, heat registers

B

s

= (2,5...3) x BNfor particle filters

B

d

= (2,5...3) x BNfor humidity sensors, duct humidistats

o

D

m

Page 20

Length ID of the usable steam manifold depends on the dimen­sions of the air duct. The length of the absorption distance can

be reduced by using multiple steam manifolds (also see section
on the steam manifold).

Method:

Graphically determine absorption distance B

N

using the absorp-

tion distance nomogram (also see Section „Absorption Distance
Nomogramm“). Enter the value of the parameters enumerated
above into the respective quadrants. The resulting point of inter­section indicates the value of the desired absorption distance
B

N

.

Notes:

x

1

: _______________________________[g/kg]

t

2

: _______________________________[°C]

x:_______________________________[g/kg]

:_______________________________[kg/h]

w

L

: _______________________________[m/s]

l

D

: _______________________________[mm]

Air humidity before humidification

Air temperature after humidification

Specific increase in humidity
quantity of steam introduced

air speed t

Total length of the steam manifold

o

D

m

Page 21

5.3.2 Absorption Distance Nomogram

Source: Henne, Erich: Luftbefeuchtung (Air Humidification), 3rd Edition 1984 (Page 101), Olden­bourg Industrieverlag, Munich

Page 22

5.4 Steam Manifold

5.4.1 Notes on Installation

These notes are based on a homogeneous
Standard steam manifold installation:

An even distribution of steam manifolds ensures a uniform steam
distribution.
Please use the total hight of the duct!

Minimum distances in order to avoid condensation:

L

min = 210mm: distance „ steam manifold - next steam mani-

fold“

L4

min = 120mm: distance „lowest steam manifold - duct bot-

tom“:L5

min = 120mm: distance „highest steam manifold - duct

ceiling“Installations depending on special designs of air ducts:

Horizontal installation of
steam manifold

Steam Manifold

L1=L2=L3

Duct

Steam Manifold

Air flow

Air flow
direction

Page 23

Steam manifold
placement:

Horizontal installation of the steam manif olds is preferred. Howe­ver, installation from below into the air duct is possible.

Air duct Positioning of steam manifolds Sample

flat Staggered vertically and laterally

Air flow

very flat By tilting the steam manifold 30 - 45°

towards the air flow direction, the mini­mum upper clearance can be reduced
to 70mm.

min. distances: H1[mm] H2[mm]
30° 45°
DN25 182 168 225
DN40 193 179 230

very flat duct

narrow, high Identical lenght s on e on top of the other.

Staggered laterally if possible.

square Identical lenghts, staggered vertically

and laterally

low, very
wide

facing each other

Vertical installation of
steam manifold

Page 24

Note:

• Install the steam manifold horizontal with it ensure a clean

steam out.

• Maximum allowable pressure in the air duct is 1200 Pa.

• On the return side, the maximum allowable negative air

pressure is 500 Pa. Placement of the steam manifold on
the supply side of the air duct is preferred.

• With high-pressure air-conditioning systems, the unit's

drain hose system must be modified depending on the
over pressure. When this is the case please consult
HygroMatik.

• Install the steam manifold as close as possible to the

steam humidifier in order to minimize steam loss through
condensation.

• Depending on the design of the air duct, additional moun-

ting of the steam manifold may be required. Shown instal­lation and position dimensions are based on experimental
values. Special environmental conditions could require
adjustments.

• We note that the German Association of Engineers (VDI)

Guideline 6022 specifies a water drain within the absorp­tion distance inside the air duct.

• For steam bath applications: Install the steam manifold

safe from contact with people in order to prevent injuries or
burns. Do not install the steam manifold near a tempera-

ture sensor or inaccurate readings may result.

• Air flow rates over 3m/s can possibly lead to condensate

drainage problems at the steam manifolds which may
require adaptation measures.

Length of steam manifold [mm]*:

* special lenght on request

Note: At lengths of 600mm or more, steam manifolds are
shipped with an extra alternative mounting fixture (Nut, M8) on
the closed end.

l 220 400 600 900 1200 1450

DN25xxxx x x
DN40xxxx x x

Page 25

The number and size of appropriate steam manifolds, as well
the nominal width of their respective steam and condensate
hoses, are found in the tables below.

HyLine:

CompactLine:

HeaterCompact/Kit:

CompactLine Kit:

HeaterLine:

* For units HL 6 - 12 and HC3-12 HygroMatik delivers one adapter DN40 / 25 (but not for
SPA applications)..

** For units HL 36 - 45 HygroMatik delivers one t-connector for separating the steam on
two steam manifolds.

***Hl 60.-90 are double units and consist of Hl 30-45 units.

Type Steam Manifold Steam Hose Condensate hose
HY05-HY17 1xDN25 DN25 DN12
HY05DS - HY17DS (for

SPA)

1xDN40 DN40 DN12

HY23-HY30 1xDN40 DN40 DN12
HY45-HY60 2xDN40 2xDN40 2xDN12
HY90-HY116 4xDN40 4xDN40 4xDN12

Type Steam Manifold Steam Hose Condensate Hose
C01-C17 1xDN25 DN25 DN12
C10-DS, C17DS

(for SPA)

1xDN40 DN40 DN12

C22, C30 1xDN40 DN40 DN12
C45** 2xDN40 DN40 DN12
C58 2xDN40 2xDN40 2xDN12

Type Steam Manifold Steam Hose Condensate Hose
HC02/Kit 1 xDN25 DN25 DN12
HC03-12* 1xDN25 DN25 DN12
HC03-12/Kit 1xDN40 DN40 DN12
HC16-27/Kit 1xDN40 DN40 DN12
HC3-27 (for SPA) 1xDN40 DN40 DN12

Type Steam Manifold Steam Hose Condensate Hose
C01 Kit - C06 Kit 1x25 DN25 DN9
C10 Kit - C17 Kit 1x25 DN25 DN12
C22 Kit / C30 Kit 1x40 DN40 DN12
C45 Kit 2x40 DN40 DN12

Type Steam Manifold Steam Hose Condensate Hose
HL 6-12 * 1xDN25 DN25 DN12
HL 6-12

(for SPA)

1xDN40 DN40 DN12

HL 18-30 1xDN40 DN40 DN12
HL 36-45 ** 2xDN40 1xDN40 1xDN12
HL 60-90 *** 2x(2xDN40) 2x(1xDN40) 2x(1xDN12)

Page 26

5.5 Steam Line

Note: When installing the steam hose, please pay attention to

the following:

• The steam hose diameter may not be smaller than the

steam outlet of the HygroMatik steam humidifier (do not
restrict the cross-section, otherwise back pressure will
increase).

• The steam hose must be without sags and kinks and be

laid with a continuous slope of 5-10% (otherwise sags will
be formed).

• The steam hose should be as short as possible. In case of

lengths of over 5 m the hose should be insulated to avoid
excess condensation.

• In the case that steam output is distributed on two steam

manifolds the Y-pieces for the steam and condensate hose
should be installed near the manifolds. If the installation is
carried out in this way only one steam hose is necessary
for the main part, loss of condensate will be decreased. If
the installation is carried out in this way only one steam
hose is necessary for the main part, loss of condensate
will be decreased. In deviation of this the y-piece that is
delivered ex works with a humidifier type C45, HL36, HL45
should be installed near the humidifier.

• Depending on how the hose is laid, hose clips should be

set at intervals of approx. 500 mm.

• Allow access to the steam hose, so that it can be inspec-

ted later.

• In case of straight lengths of several meters, it is recom-

mended to place the steam hose in temperature resistant
plastic pipe (40 mm dia for hose DN25; 60 mm dia for hose
DN40) or to use copper pipe.

• Device output, steam line installation, and the duct influ-

ence pressure condition in the duct. In an exeptional case
this could mean to optimize ths steam line installation.

• Only genuine HygroMatik hoses are capable of withstan-

ding the operating conditions.
Allow for minimum bending radii:
Steam hose DN 25: Rmin = 200 mm
Steam hose DN 40: Rmin = 400 mm

Page 27

5.6 Cover Plate

HygroMatik flange plates may be used to neatly complete instal­lation of the steam humidifier in the air duct.

Two-piece flange plates are available for the DN25 and DN40
steam manifolds.

flange plate DN25 E-2604260

flange plate DN40 E-2604410

Page 28

5.7 Drill Pattern

Drill Pattern DN25 (not to scale)

Note: Due to variable print media the dimensions are not to

scale.

Page 29

Drill Pattern DN40 (not to scale)

Note: Due to variable print media the dimensions are not to

scale.

Page 30

5.8 Condensate Hose

Note: When installing the condensate hose, please pay atten-

tion to the following:

Warning: To keep condensate from accumulating in the duct,
make sure condensate can drain freely.

If the steam manifold is positioned higher than 500 mm
above the steam humidifier:

» Remove the condensate plug (12) from the connection

fitting on the cylinde.

» Lay the condensate hose at an approximate incline of

5-10% to the steam cylinder connection fitting, to allow
the condensate to drain freely.

Note: It is recommended to form a loop of 200 mm diameter as
a vapour trap provided there is enough space. Possible operat­ing noises can be reduced in this manner. The loop should be
filled with water before commissioning.

If the steam manifold is positioned lower than 500 mm
above the steam humidifier:

» The condensate must be drained separately.
» To prevent steam loss, lay a loop at least 200 mm in di-

ameter. The loop should be filled with water before
commissioning.

» To ensure condensate drainage, place the loop (vapor

trap) as far away as possible below the steam manifold
connection.

» The condensate connection on the steam cylinder must

be closed with a sealing cap.

» Place hose clamps at intervals of at least 500 mm, de-

pending on how the hose is laid.

5.9 Types of Installation

If the steam manifold is positioned higher than 500 mm
above the steam humidifier:

» Lay the steam hose at a height of at least 400 mm

above unit and then connect to the steam manifold with
a constant rise or fall.

» Lay condensate hose with a slope to the steam cylin-

der.

Page 31

» If enough space is available, lay a loop as a va por trap.

The steam manifold must be at least 500 mm from the
loop.

If the steam manifold is positioned lower than 500 mm
above the steam humidifier:

» Lay steam hose at a height of at least 400 mm above

unit and then connect to the steam manifold with a con­stant fall.

» Lay condensate hose with a loop of 200 mm diameter

(vapour trap) to the drain. The distance between vapour
trap and steam manifold should have at least 500mm.

» Lay the loop of condensate hose 200 mm directly

above the drain. Detail x

Page 32

5.10 Steam Solenoid Valves

When humidifying a number of loads, which are to be controlled
separately, using a single steam humidifier, steam solenoid
valves can be included in the steam hoses. Valve control has to
provided by the customer.

• Install the vertical risers with flow from bottom to top.

• The best position is just above the steam humidifier.

Installation of Steam Solenoid Valve

5.11 Unit Installation Check

Attention: This unit may only be operated by qualified and prop-

erly trained personnel.
Please check the installation using the following list:

 Does unit hang vertically?
 Are wall distances to the unit within the range
 Does steam hose have a slope of 5-10%?
 Is condensate hose installed with a loop of min. 200

mm?

 Is steam manifold positioned correctly? Are all bolts and

clamps tightened?

Page 33

6. Water Installation

Warning: When installing the water installation, note the follow-

ing:

• Have all work performed by a professional.

• Disconnect power supply before installation.

• Obey local public utility

regulations

• Verify that necessary safety measures have been taken
– in compliance with either German Technical and Sci­entific Association for Gas and Water (DVGW) guide­lines (DIN EN1717) or local regulations – to eliminate
backflow of polluted water into drinking water treatment
facilities. This can mean installing a backflow preventer .
Within the humidifier, a double check valve (58) is
located in the water supply line. It prevents - in accor­dance with DIN EN 61770 - the backflow of water.

• Use feed water without chemical additives and with a
conductivity between 200 and 800 µS/cm only. Above
conductivity levels of 800µS/cm to a maximum of

1250µS/cm and below conductivity levels of 200µS/cm
to a minimum of

125µS/cm, special adjustments are

required. In this case please contact HygroMatik.

• The water supply temperature may not

exceed 40° C.

• Water installation pressure: 1 - 10 bar (100 x 10

3

to 100

x 10

4

pascal).

• Blow-down water must be able to drain.

• For water installation please use the water connecting

hose that is delivered with the unit.

6.1 Operation with Softened Water

Warning: Unless special measures are taken, feeding softened

water into the HygroMatik steam humidifier is dangerous. It can
cause

• unacceptably high conductivity

• the formation of salt bridges between the electrodes

and the electrode leads on the inner surface of the top
part of the steam cylinder

• foaming in the steam cylinder

Salt bridges cause electrical arcs. These are indicated by the
presence of black grooves in the top part of the cylinder. The top
part must be replaced to prevent further damage to the cylinder
material, as well as short circuits which trip main circuit breakers.

Foam comes into contact with the maximum water level sensor
electrode and triggers a signal indicating the cylinder is filled to
capacity, even though this is false and the nominal current has
not yet been reached.

Page 34

Note: Please contact HygroMatik if you wish to operate the unit
with softened water.

If using a water softening system, we recommend diluting the
softened water with normal tap water to produce an overall hard­ness between 4-8°dH. This value can be set lower if the water
does not foam.

When blending softened water with deionized water (conducti­vity = 5-20 µS / cm) it is to ensure that the mixture neither foams
nor is too low in conductivity.

When feed water contains softened water, the level of conductiv­ity is typically higher at operating temperature. Install a Hygro­Matik "cylinder star" to extend the service life of the electrodes.

6.2 Water Supply

» Install a shut-off valve (SV) in the supply line.
» Install a water filter (WF) if water quality requires it.
Note: Shut-off valve (SV) and water filter (WF) are not supplied

with the unit

» HygroMatik provides a water hose (56) with a cap nut at

both ends which can be used for water installation.

Install as follows:
» Screw and tighten the cap nut with its inner seal ring

around the water supply screw connection that pro­trudes from the base.

Note: Tightening too much will destroy the fitting. The valve
strainer must be placed inside the solenoid valve.

Page 35

» Use a cap nut (internal thread ¾“) with inner seal for a

customer-provided water installation.

6.3 Water discharge

Warning: During blow down hot water with a temperature of

about 95°C is being drained. If touched this can cause burns to
the skin.

Warning: Pay attention for free and non-pressure drainage of
the water! During blow down up to 0,3 L/sec are being drained.
For water discharge, we recommend installation of a flexible
water drain hose. Humidifier and wastewater discharge must be
on the same pressure level.

Please note:

• Do not bend the drain hose.

• Install discharge line and drain pipe made from temper-

ature resistant material (to 95° C).

Install water discharge as follows

• Loosely insert a length of 1 1/4 " drain hose, approx.
250 - 1000 mm, into a drain pipe with a minimum inner
diameter of 40 mm and seal with a rubber gasket.

• Fit water drain hose over the pump drain hose and fas­ten to the housing drain connection.

A grounding clip is fixed on the inner surface of the housing
drain connection. The end of the pump drain hose is pushed into
this clip. During blow-down, the grounding clip is in direct contact
with the water and shunts potential residual electric currents
away from the housing.

min.: 250mm
max.: 1000mm

Page 36

There is a 3mm-wide crack between the pump drain hose jacket
and the inner surface of the housing drain connection. If water
collects in the base plate, it will flow through this crack into the
drainage system.

6.4 Water Installation Check

Go down the following water installation checklist:

 Are all screws and clamps properly tightened?
 Is the water supply pipe flushed?
 Was the water installation correctly installed?
 Can the blow-down water drain freely?
 Was the water discharge correctly installed?

 Is there no leakage from the water supply pipe and

water discharge?

Warning: Flush the water supply pipe before connecting to the
solenoid valve, especially a newly installed pipe. This prevents
premature damage.

Page 37

7. Electrical Connection

Danger, Haza rdous Voltage: All work related to electrical inst al-

lation to be performed by authorized personnel only (electricians
or professionals with equivalent training). The customer is
responsible for checking qualifications.

Danger, Hazardous Voltage: Do not plug the steam humidifier
into the power grid until after all installation work has been com­pleted.

Warning: The electronic components of the humidifier control
are very sensitive to electrostatic discharges. In order to protect
these components during any type of installation, steps must be
taken to guard against damage from electrostatic discharge
(ESD protection).

Warning: For electrical installation, note the following:

• Disconnect power supply before installation and protect
against restart.

• Verify the absence of electric current.

• Make sure the unit is switched off before installing or

removing the display plate or basic PCB.

• Professionally lay electrical connector cable.

• Install the electrical connections according to the wiring

diagram.

• For units with rated power over 33 kW, only a perma­nent connection to a permanent wire is allowable (Ger­man Association for Electrical, Electronic & Information
Technologies [VDE] Standard 0700 Section 98).

• Verify that all terminals have been tightened.

7.1 Electrical Installation

» Fuses must have a contact gap of at least 3mm per

pole.

» Install a separate main connection for each steam cylin-

der, complete with main contactor, main switch, etc.

» Connect potential equalization to the outer ground bolt.
» Observe the German Association for Electrical, Elec-

tronic & Information Technologies [VDE] Standard 0100
when selecting a connection cross section.

» Install main power supplies as follows:

Page 38

Other voltages are available on request.

We recommend employing medium blow main fuses (applicable
only to the grid voltages above). See table below indica ting max­imum power usage for each circuit protection:

When using fault current circuit breakers please use a separate
one for the humidifier.

HyLine:

CompactLine:

Type Standard Main Power Supply

HY05 - HY45 1 x 400V/3Phase/N
HY60 - HY116 2 x 400V/3Phase/N
C01, C02 1 x 230/1Phase/N
C06 - C58 1 x 400V/3Phase/N
MS5, MS10 1 x 400V/3Phase/N
MS5 1 x 230/1Phase/N
DBE 2 1 x 230V/1Phase
DBE 6-45 1 x 400V/3Phase/N

Type Power Usage Circuit Protection

HY05 5,4 A 3 x 6A
HY08 8,7 A 3 x 10A
HY13 14,1 A 3 x 16 A
HY17 18,4 A 3 x 20 A
HY23 24,9 A 3 x 35 A
HY30 32,5 A 3 x 35 A
HY45 48,8 A 3 x 63 A
HY60 2 x 32,5 A 6 x 35 A
HY90 2 x 48,8 A 6 x 63 A
HY116 2 x 62,8 A 6 x 63 A

Type Power Usage Circuit Protection

C01 3,3A 1 x 6A
C02 6,5A 1 x 10A
C06 6,5 A 3 x 10 A
C10 10,8 A 3 x 16 A
C17 18,4 A 3 x 20 A
C22 23,8 3 x 35 A
C30 32,5 A 3 x 35 A
C45 48,8 A 3 x 63 A
C58 62,8 A 3 x 63 A

Page 39

MiniSteam:

DBE:

7.2 Cable Connections

The table below shows the cable connections provided in elec­trode steam humidifiers:

Characteristics of metric cable connections:

Type Power Usage Circuit Protection

MS5, 230V/1/N 15,7 A 1 x 16 A
MS5, 400V/3/N 5,4 A 3 x 6 A
MS10, 400V/3/N 10,8 A 3 x 16 A

Type Power Usage Circuit Protection

DBE1 3,3 A 1 x 6 A
DBE2 6,5 A 1 x 10 A
DBE6 6,5 A 3 x 10 A
DBE10 10,8 A 3 x 16 A
DBE17 18,4 A 3 x 25 A
DBE30 32,5 A 3 x 35 A
DBE45 48,8 A 3 x 63 A

Unit Connection

M16

Connection

M25

Connection

M32

HY05, HY08 4 3 ­HY13, HY17,

HY23, HY30,
Hy45

421

HY60, HY90,
HY116

-42

C01, C02 4 1 ­C06 3 2 ­C10 3 3 ­C17, C30 4 3 ­C45, C58 4 2 1
MS5, MS10 - 2 -

Thread

across-flats

dimensions [mm]

for cable diameter

[mm]

M16x1,5 19 4,5 - 10
M25x1,5 30 9 - 17
M32x1,5 36 11 - 21

Page 40

7.3 Fan Unit

» Connect fan unit according to the wiring diagram.

The fan unit operates in parallel with the humidifier.
Note: Terminals 37 and 38 are only installed if the option „fan

unit“ is ordered.

Page 41

7.4 Safety Interlock

Note: Install contact interlocks, i.e. max. hygrostat, vane relay,

pressure controller, air interlock, in series between terminals 1
and 2.

Warning: A max-hygrostat shou ld be installed in the safety inter­lock. The max-hygrostat acts as a safety device in case the
humidity sensor malfunctions.

Warning: Contacts laid between terminals 1 and 2 must be
potential free and rated for 230V switches.

7.5 Wiring Diagram

Please remove the wiring diagram from the technical manual
supplied with the control used with your humidifier. Every steam
humidifier comes with one technical manual for the unit and one
for the control.

7.6 Electrical Installation Checklist

Perform electrical installation checks in compliance with cus­tomer site requirements and public power utility regulations:

 Is the power grid voltage compatible with the voltage on

the name plate?

 Have all electrical connections been made according to

the terminal connection diagram?

 Have all electrical cable and plug connections been

properly tightened?

 Are all electrical socket connections secure?
 Is the unit grounded?

After this check the unit can be switched on.
Warning: The unit must be closed and locked. This guarantees

that the cover is grounded. (only humidifier type HyLine and
MiniSteam)

Note: For initial operation, control, service, malfunctions, and
circuit diagrams, consult the operation instructions for the Hygro­Matik-controls.

Page 42

8. Commissioning

Warning: This unit is only to be started by qualified personnel.
Switching off steam humidifier
Warning: Before starting up the unit, make sure you know how

to switch it off.
» Switch off unit by setting control switch to “0”

» Close water supply stopcock valve.

Check of electrical wire connections

» Check that all electrical wire connections, including

heater element wire connections, are tight and secure.

» Check cylinder seating, and if necessary steam and

condensate hose clamps.

Switching on Steam Humidifier

» Switch on main breaker.
» Open water supply stopcock valve. Operating pressure

100 x 10

3

to 100 x 104 Pa (1 to 10 bar overpressure).
» Switch on unit by setting control switch to “I”.
» Set control of initial operation check to humidity

demand.

The following functions are operating:

• The unit performs a self-test. If the control includes a

display, the message “self-test“ is displayed.

• When there is a demand for humidity, the water inlet

solenoid valve opens and feeds water into the steam
cylinder.

• Initiation of steam production can take up to 20 min-

utes.

Let all electrically-driven operations run to completion.
As soon as the solenoid valve begins replenishing the water

periodically, the steam humidifier operates at steady nominal
output and the cold start sequence is complete.

» Monitor the unit and let it operate for 15 to 30 minutes.

If leaks appear, switch off the unit.

» Repair leaks, and in doing so:
Attention, Hazardous Voltage! Follow safety instructions for

work on live components.

Page 43

9. Maintenance

The HygroMatik steam humidifier is easy to maintain. However,
inadequate or improper maintenance can lead to operational
malfunctions. Perform regular maintenance to give your unit a
long life span.

Warning: When performing maintenance work, please note:

• During operation and also for a while after switching off

the unit the steam cylinder is hot. Before touching the
cylinder, check its temperature.

• Drained cylinder water could have a temperature up to

95°C.

• Leakages within the humidifier could lead to leakage

currents.

• The unit is only to be serviced by qualified, authorized

personnel.

• Observe safety notes.

• Switch off the unit before maintenance and protect

against restart.

• After maintenance work, have qualified personnel

check that the unit is operating safely.

The steam humidifier's performance and maintenance intervals
primarily depend on the water quality (carbonate hardness, con­ductivity) and the quantity of steam produced since the last
maintenance. Abnormal water quality can shorten or lengthen
maintenance intervals. Ongoing maintenance intervals can be
estimated based on the amount and type of residue found in the
steam cylinder.

Indications that cylinder maintenance is required immediately
include:

9.1 Maintenance Work

Mineral deposits precipitate and crystallize very differently in dif­ferent types of water, even when two types have the same con­ductivity and hardness levels (the various constituents in the
water interact differently).

Instructions on maintenance and cleaning intervals, or on elec­trode service life, are based entirely on empirical data.

Control Indicator

Basic maintenance message: red and green LED are

blinking: Unit has switched itself off automatically.

Comfort/

Comfort

Plus

Maintenance message on the display (red and
green LED are blinking). Unit has switched itself off

automatically*.

Page 44

In most cases, the conductivity levels given in Section "Direc­tions for Use" of these instructions can be considered normal.
Individual parameter setting of the control may be necessary.

In extreme cases, water pretreatment may be necessary (soft­ening by dilution to approx. 4 - 8 °dH; decarbonization/partial
desalination to achieve target reductions in carbonate hard­ness). HygroMatik would be pleased to refer you to companies
specializing in water treatment systems.

9.2 Access Electrical Enclosure

» Remove cover from humidifier (B) and lift display plate

(A) of guiding.

» Turn display plate (please see sketch) and hang up dis-

play plate by using the „front guiding“.

» The basic PCB (C) is now accessable.

Danger, Hazardous Voltage: Make sure the unit is switched off
before installing or removing the display plate.

Cycle Maintenance Work

4 Weeks after

initial operation

(with normal

water quality)

Visual inspection of electrical and
mechanical connections. Remove min­eral deposits from steam cylinder, water
drain hose and blow-down pump

Check electrodes for erosion

Semiannually

(with normal

water quality and

"normal" opera-

tion = 8h/day)

Visual inspection of electrical and
mechanical connections

Remove mineral deposits from steam cyl­inder, water drain hose and blow-down
pump.

Check electrodes for erosion

Page 45

9.3 Removing and Cleaning the Steam Cylinder

Warning: Please follow the det ailed instructio ns in these operat-

ing instructions! The unit is only to be serviced by qualified,
authorized personnel. Note the warnings and safety notes in the
operating instructions. Failure to observe warnings and safety
notes may result in injury, serious injury or death, and/or dam­age to the unit. The steam cylinder may still be hot when you
begin maintenance work. Handle carefully!

Note: After a longer period of operation the steam cylinder could
shrink a little. This doesn‘t matter but could lead to tightness dis­crepancies when only one half of the cylinder is being
exchanged. Therefore we recommend not to change only one
half of the cylinder but a complete cylinder.

Warning: Bot h the clamp s that fix the steam cylin der halves and
the electrodes have sharp edges and angles that possibly could
lead to cut injuries.

on/off switch

in position II

after cylinder draining switch off unit

disconnect unit from

voltage supply

open unit

Page 46

remove stopper

check for voltage

disconnection

completely drain the cylinder

disconnect unit from

water supply

remove steam

hose from adapter

check cylinder temperature

lift steam cylinder out of base

push clip on adapter

outside cabine

Page 47

Warning: Check the inside of the top part of steam cylinder for
crust build-up and possible salt bridges (black grooves between
the electrode leads). If present, wash away completely .

Note: If electrical arcs have burned deep grooves in the mate­rial, the top part of the cylinder must be replaced.

Warning: Clean the sensor electrode until it is bright.

unplug electrodes /

sensor electrode

remove flange clamps

open cylinder

remove used O-ring

clean cylinder inside. Do not
use acids or other chemicals.

clean strainer

Page 48

Note: When putting the cylinder back together, the joints and
reinforcements of both sections must fit together snugly.

connect upper and lower

part with clamps

insert new O-ring

insert new O-ring

remove used O-ring

connect plug to level
sensor / electrodes

remove old O-ring,

insert new O-ring

Page 49

Warning: Before attaching the electrode plugs please make
sure that they are free of corrosion. If not please replace them.
The plug must be pressed down onto the electrode as far as it
will go.

Note: Connect plugs to the correct electrodes. Note the color of
the knurled nut.

Note: Condensate connection must be showing in the front on
the left.

place cylinder vertically

into cylinder base

fix adapter with clip

push adapter onto

steam outlet

reconnect to power supply

Page 50

Warning: The unit must be closed and locked. This guarantees
that the cover is grounded. (Only with hymidifier type HyLine
and MiniSteam)

Switch on the unit and check for leaks after 15-30 minutes of
operation.

9.4 Electrode wear

Electrode wear depends on:

• feed water composition and conductivity.

• the quantity of steam produced.

check for leakages

open water supply

close cabinet

Page 51

Warning: At the latest, electrodes must be replaced if a mainte­nance message is displayed. The maintenance message
appears after one hour of operation at maximum water level.
The humidifier switches itself off. Also see Section "Mainte­nance." When the electrodes are less than 1/3 to 1/2 of their
original length, replace them.

9.4.1 Original Electrode Lengths

Original lengths of HygroMatik large area stainless-steel elec­trodes are:

HyLine:

CompactLine:

MiniSteam:

9.4.2 Uneven Electrode Lengths

In most case, the longer electrode(s) will not be supplied with
electricity for a time. Therefore they will not wear. The cause of
the problem, such as a tripped circuit breaker, can be repaired.
However, since the shorter electrode(s) have a greater specific
load, the electrodes continue to wear unevenly.

Note: Replace electrodes with significantly uneven wear. Check
the power supply (breaker, voltage drop). Also see electronic
operation, Section "Malfunctions."

9.5 Replacing Electrodes

Type HY05-HY08 HY13-HY60 HY90-HY116

Length [mm] 155 235 300

Type C01 C02 C06 C10 C17-45 C58

Length [mm] 115 80 125 155 235 300

Type MS5 MS10

Length [mm] 125 155

remove electrode

remove handnut

Page 52

» Remove and open cylinder, as described in Section

"Removing and Cleaning Steam Cylinder."
» Loosen knurled nuts (5) and remove electrodes (48).
» Install new electrodes and hand tighten the nuts.
Use solvent-free, HygroMatik-quality o-rings (for flange, cylinder

base and steam hose adapter).
» Assemble steam cylinder and place it into cylinder

» Connect plugs (4) directly to the electrodes (48) (with

gray, red and black knurled nuts). It is not necessary to

detach the knurled nuts!

Warning: The plug must be pressed down onto the electrode as
far as it will go.

Note: Connect plugs to the correct electrodes. Pay attention to
the color of the knurled nut.

detailed view of new

electrode

Mount correctly:

1 = shaft seal, 2 = brass ring,

3 = O-ring

insert electrode

fasten handnut hand-tight

L1=black, L2=red, L3=grey

B1=grey

Page 53

» Attach plug (8) to the sensor electrode. (Knurled nut -

gray)
» Switch breaker back on.
» Switch on the unit and check for leaks after 15-30 min-

utes of operation.
If leakage occurs, switch off power supply and follow safety

instructions for work on live components.

Note:

In the following cases:

• the electrodes must be frequently replaced,

• black slime collects inside the cylinder, or

• there is "lightning" in the cylinder,

the conductivity of the water is too high or it isn't decanted often
enough. In this case please contact HygroMatik.

9.6 Cleaning the Blow- Down Pump

» Remove cylinder
» Detach e-cable from the pump.
» Detach adapter (30) from the pump.
» Loosen screws (44) and remove the pump from the

base.
» Open the pump (bayonet lock).
» Remove residues from the drain hoses and pump (if

neccessary replace o-ring or

housing if these compo-

nents are no longer in excellent condition).
» Reassemble the pump.
» Moisten o-ring (31) and insert in the side connection of

the base.
» Push pump into the base and mount tightly with screws

(44).
» Moisten o-ring (31) and insert in adapter (30).
» Fit adapter (30) over the side connection of the pump.
» Connect e-cable to the pump.
» Install cylinder.
» Switch on the unit and check for leaks during operation.

If leakage occurs, switch off power supply and follow safety
instructions for work on live components.

Page 54

9.7 Cleaning the Water Inlet Solenoid Valve

Removal

» Shut off water supply and loosen water installation hose

connection.
» Remove cylinder please also see chapter „Removing

and Cleaning Steam Cylinder“
» Loosen connecting hose (21) from the base.
» Detach e-cable from the solenoid valve.
» Loosen solenoid valve mounting screws (28).
» Remove solenoid valve from the borehole.
» Clean inlet section of solenoid valve and remove fine

mesh filter (29) from the solenoid valve, clean and

replace if needed.

Installation

» insert fine mesh filter (29).
» Place solenoid valve with seal in the borehole of the

unit housing.
» Attach solenoid valve tightly with screws (28).
» Screw on water installation hose.
» Connect e-cable to the solenoid valve.
» Attach connecting hose (21) to the base.
» Install cylinder.
» Turn on the tap.
» Switch on the unit and check for leaks during operation.

If leakage occurs, switch off power supply and follow safety
instructions for work on live components.

9.8 Chekking Cable Connections and Electrode

Cables

» Make sure that no cable and plug connections are

loose.
Warning: Plugs must be pressed down onto electrodes as far as

they will go.
Loose cable connections cause excessive contact resistance

and overheating of contact surfaces.
» Check electrode plug isolation, replace plugs as

needed.
Warning: Replace electrode plugs after removing and reinstall-

ing them several times.

Page 55

9.9 Checking Hoses

Since steam and condensate hoses are also subject to wear
they have to be checked regularly.

9.10 Checking Operation

Start up the unit and operate for a few minutes at maximum out­put if possible.

» Check safety devices.
» Check hose connections for possible leaks.

9.11 Dismantling

After you stop using the steam humidifier, dismantle (demolish
or scrap) it by following the installation procedures in reverse
order.

Warning: Dismantling of the unit is only to be attempted by qual­ified personnel. Electrical dismantling is only to be attempted by
trained professionals.

Note the information provided in Section "Safety Notes" espe­cially the guidelines for disposal.

Page 56

10. EC-Declaration of Conformity

Page 57

11. Spare Parts

* C01 C02 C06 C10 C17 C22 C30 C45 C58 Article No.

Description

Steam generation

1 B-3216131 Steam cylinder CY1 DN20 compl. with electrodes and hand nuts *

1 B-3204049 Steam cylinder CY2 DN20 compl. with electrodes and hand nuts *

1 B-3216067 Steam cylinder CY4 compl. with electrodes and hand nuts *

1 B-3204031 Steam cylinder CY8 DN25 compl. with electrodes and hand nuts *
1 B-2204231 Steam cylinder CY8 DN40 compl. with electrodes and hand nuts *, for SPA

applications since 04.2010
1 B-2204101 Steam cylinder C Y17 DN25 compl. with electrodes and hand nuts *
1 B-2204103

Steam cylinder CY17 DN40 compl. with electrodes and hand nuts *, for SPA

applications since 04.2010

1 B-2204151 Steam cylinder CY17 DN40 compl. with 3 electrodes and hand nuts *

1 B-2204111 Steam cylinder CY17 DN40 compl. with 6 electrodes and hand nuts *

1 B-2204105 Steam cylinder CY30 compl. with electrodes and hand nuts *

1 B-2204109 Steam cylinder CY45 compl. with electrodes and hand nuts *
16 1 E-3216004 Top part of steam cylinder CY1 DN20/9, empty
16 1 E-3216006 Top part of steam cylinder CY2 DN20/9, empty
16 1 E-3216043 Top part of steam cylinder CY4 DN20/9, empty
16 1 E-3226005 Top part of steam cylinder CY8 DN25/12, empty
16 1 E-3226008 Top part of steam cylinder CY8 DN40/12, empty, for SPA applications since

04.2010
16 1 E-2206068 Top part of steam cylinder CY17 DN25/12, empty
16 1 Top part of steam cylinder CY17 DN40/12, empty, for applications since

04.2010
16 1 E-2206095 Top part of steam cylinder CY17 DN40/12, empty, 3 el.
16 1 E-2206082 Top part of steam cylinder CY17 DN40/12, empty, 6 el.
16 1 E-2206069 Top part of steam cylinder CY30 DN40/12, empty
16 1 E-2207001 Top part of steam cylinder CY45 DN40/12, empty
19 1 B-3216005 Lower part of steam cylinder compl. with strainer CY1 *
19 1 B-3216044 Lower part of steam cylinder compl. with strainer CY4 *
19 1 1 B-3216007 Lower part of steam cylinder compl. with strainer CY8 *
19 1 1 1 B-2206046 Lower part of steam cylinder compl. with strainer CY17*
19 1 B-2206071 Lower part of steam cylinder compl. with strainer CY30*
19 1 B-2207002 Lower part of steam cylinder compl. with strainer CY45*
17 1 E-321604 4 O-ring seal for cylinder flange, transparent cylinder
17 1 E-321604 6 O-ring seal for cylinder flange, transparent cylinder
17 1 1 E-321601 0 O-ring s eal for cylinder flange, transparent cylinder
17 1 1 1 E-2206050 O-ring s eal for cylinder flange, transparent cylinder
17 1 E-2206051 O-ring s eal for cylinder flange, transparent cylinder
17 1 E-220701 1 O-ring s eal for cylinder flange, transparent cylinder
35 1 1 E-3216011 O-ring s eal for cylinder base
35 1 1 1 1 1 E-2204022 O-ring s eal for cylinder base
48 1 B-3204069 Electrodes compl. with hand nuts, set=2pc. for CY1
48 1 B-3204041 Electrodes compl. with hand nuts, set=2pc. for CY2
48 1 B-3216061 Electrodes compl. with hand nuts, set=3pc. for CY4
48 1 B-3204019 Electrodes compl. with hand nuts, set=3pc. for CY8
48 1 B-2204081 Electrodes compl. with hand nuts, set=3pc. for CY17
48 1 B-2206227 Electrodes compl. with hand nuts, set=3pc. for CY17, CY 30 DN40
48 1 B-2204083 Electrodes compl. with hand nuts, set=6pc. for CY17 DN40
48 1 B-2204095 Electrodes compl. with hand nuts, set=6pc. for CY30 DN40
48 1 B-2204085 Electrodes compl. with hand nuts, set=6pc. for CY45 DN40
10 1 B-320407 3 Sensor electrode compl. with hand nut
10 1 B-320404 7 Sensor electrode compl. w ith hand nut
10 1 B-320403 7 Sensor electrode compl. with hand nut
10 1 B-320402 7 Sensor electrode compl. w ith hand nut
10 1 1 1 1 1 B-2204075 Sensor electrode compl. w i th hand nut
10 1 1 1 1 1 1 1 1 1 E-3216025 Plug-in contact w ith insulating hose for sensor electrode

4 2 3 3 E-321602 4 Plug-in contact w ith insulating hose for steam generating electrodes
4 3 3 6 6 E-2206059 Plug-in contact w ith insulating hos e for s team generating electrodes
4 6 E-220701 6 Plug-in contact with insulating hose for steam generating electrodes

Page 58

* C01 C02 C06 C10 C17 C22 C30 C45 C58 Article No.

Description

18 8 12 12 12 18 18 18 24 36 E-3216022 Cylinder flange clamp
37 1 1 1 1 E-3220000 Cylinder base DN 20/25i/15/12
37 1 1 1 1 1 E-2206086 Cylinder base DN 40/25i/15/12

1 1 1 1 B-3216023 Mounting set for cylinder base

1 1 1 1 1 B-2214023 Mounting set for cylinder base
12 1 1 1 E-3216020 Condensate cap DN9
12 1 1 1 1 1 1 E-2204035 Condensate cap DN12

1 1 1 1 E-3221000 Adapter DN20/25 for Steam hose DN25
1 1 E-3221002 Adapter for steam hose DN25
1 1 E-3221008 Adapter for steam hose DN40, for SPA applications since 04.2010
1 1 E-2209000 Adapter for steam hose DN25
1 1 E-2209004 Adapter for steam hose DN40, for SPA applications since 04.2010
1 1 1 E-2209004 Adapter for steam hose DN40
1 1 E-2209006 Adapter for steam hose DN40
1 2 E-2209008 Adapter for steam hose DN40

1 E-2209014 Adapter steam outlet DN40/25

2 1 1 1 1 1 E-322100 4 Clip for adapter DN25
2 1 1 1 2 E-2209002 Clip for adapt er DN40
3 1 1 1 E-3216011 O-ring for adapter DN20/25
3 1 1 E-3221006 O-ring for adapter DN25
3 1 1 E-2204022 O-ring for adapter DN40, for SPA applications since 04.2010
3 1 1 2 E-2209010 O-ring for adapter DN25 (until Oct ober 2003)
3 1 1 1 2 E-2204022 O-ring for adapter DN40 (until Oct ober 2003)

1 B-3216081 maintenance kit for cylinder**

1 B-3216075 maintenance kit for cylinder**

1 B-3216077 maintenance kit for cylinder**

1 B-3216079 maintenance kit for cylinder**
1 B-2207081 maintenance kit for cylinder**, for SPA applications since 04.2010

1 B-2207029 maintenance kit for cylinder**

1 B-2207045 maintenance kit for cylinder**, for SPA applications since 04.2010

1 B-2207043 maintenance kit for cylinder**

1 B-2207031 maintenance kit for cylinder**

1 B-2207033 maintenance kit for cylinder**

1 B-2207035 maintenance kit for cylinder**

Water feed

21

0,7 0,7 0,8 0,9 0,9 0,9 0,9 0,9 1,6

E-2604002 Connecting hose, solenoid valve - cylinder base, per m
25 1 1 1 B -2304081 Solenoid valve, serv o controlled, s traight type, 0,2 - 10bar, 1,2 l/min
25 1 B-230408 3 Solenoid valve, ser v o controlled, straight type, 0,2 - 10bar, 2,5 l/min
25 1 1 1 1 1 B-2304085 Solenoid valve, ser v o controlled, straight type, 0,2 - 10bar, 3,3 l/min

1 1 1 B-2304059 Double solenoid valve for Super flush applications, 2.5l/min

1 B-2304061 Double solenoid valve for Super flush applications, 2.5l/min

1 1 1 1 1 B-2304069

Double solenoid valve for Super flush applications, 3.5l/min

1 1 1 1 1 1 1 1 1 E-2304036 Sealing for solenoid v alve/unit

56 1 1 1 1 1 1 1 1 1 B-2304031 Hose for water connection, 3/4" cap nuts on both sides

38

0,4

0,4

0, 4 0,4 0,6 0,6 0,6 0,6 0,8

E-260400 4 Hose f or manual water drain

1 1 1 1 1 1 1 1 1 E-2305002 Sealing for hose for wa ter connection
20 1 1 1 1 1 1 1 1 1 E-2604062 Stopper, conical, lock for hos e
22 4 4 4 4 4 4 4 4 4 E-2304015 Hose clamp 10-16mm
24

0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1

E-260400 2 Connecting hose solenoid valve - bus h for earthing
23 1 1 1 1 1 1 1 1 1 E-2304080 Bush for earthing
58 1 1 1 1 1 1 1 1 1 E-2604094 double check valve

Wat e r dra in

1

B-340100 5 Pump-drain-hose-syst em (Pos. 6, 14, 15, 30, 31)

1

B-340100 7 Pump-drain-hose-syst em (Pos. 6, 14, 15, 30, 31)

1 B-340101 5 Pump-drain-hose-syst em (Pos. 6, 14, 15, 30, 31)

1 B-340101 7 Pump-drain-hose-syst em (Pos. 6, 14, 15, 30, 31)

1 1 1 B-340101 9 Pump-drain-hose-syst em (Pos. 6, 14, 15, 30, 31)

1 B-3401013 Pump-drain-hose-syst em (Pos. 6, 14, 15, 30, 31)

1 B-340102 1 Pump-drain-hose-syst em (Pos. 6, 14, 15, 30, 31)

Page 59

* C01 C02 C06 C10 C17 C22 C30 C45 C58 Article No.

Description

31 1 1 1 1 1 1 1 1 1 E-322000 5 O-ring f or pump - cylinder base
31 1 1 1 1 1 1 1 1 1 E-322000 5 O-ring f or pump - adapter
32 1 1 1 1 1 1 1 1 1 B-2404027 Drain pump without mounting set

1 1 1 1 1 1 1 1 1 E-2404024 O-ring for drain pump (cover-motor)

57 1 1 1 1 1 1 1 1 1 E-2420423 Drain hose 1 1/4"

1 1 1 1 1 1 1 1 1 B-2424014 Mounting set for drain pump

6 1 1 1 1 1 1 1 1 1 E-2425004 Elbow wit h vent pipe

39 1 1 1 1 1 1 1 1 1 E-8501064 Hose clamp 12-20mm

1 1 1 1 1 1 1 1 1 B-2424014 Mounting set for drain pump (pos. 42-44)

Electronic

Universal

11

E-250704 0 Main cont ac tor 20A, 230V

1 1 E-250100 5 Main cont ac tor 16A, 230V

1 B-250704 1 Main cont ac tor 20A, 230V

1 1 B-2507061 Main cont ac tor 35A, 230V

1 B-250707 1 Main cont ac tor 50A, 230V

1 B-250708 1 Main cont ac tor 65A, 230V

1 1 1 1 1 1 1 1 E-2505206 Control fuse 1,6A, 5x20 m m
411
4 1 1 B-3526019 Connecting cables for electrodes with plug-in contact, set=3pc
4 1 B-2524201 Connecting cables for electrodes with plug-in contact, set=3pc
4 1 B-2524249 Connecting cables for electrodes with plug-in contact, set=3pc
4 1 B-2524205 Connecting cables for electrodes with plug-in contact, set=6pc
4 1 B-2524209 Connecting cables for electrodes with plug-in contact, set=6pc
4 1 B-2524213 Connecting cables for electrodes with plug-in contact, set=6pc

1 1 1 1 1 1 B-2525051 Connecting cable for sens or electrode with plug-in contact, 630mm

1 1 1 B-2525053 Connecting cable for sensor electrode w ith plug-in contact, 870mm

Steam generation with electrical supply higher than

500 V

1 1 1 E-2206054 O-ring CY17, silicone, for cylinder flange

1 E-2206056 O-ring CY30, silicone, for cylinderflange

1 E-2207014 O-ring CY45, silicone, for cylinderflange

1 1 B-2208007 Cylinder star CY17/3

1 B-2208013 Cylinder star CY17/6

1 B-2208009 Cylinder star CY 30

1 B-2208011 Cylinder star CY 45

2,5 5 8 E-9000110 Cable H07V-K2,5 [m]

3 3 6 E-2206059 Plug-in conatct for electrode 35A

8

E-900013 2 Cable H07V-K6,0 [m]

6 E-220701 6 Plug-in conatct f or electrode 63A

C on t rol, elect rical su pp ly high er t han 500V

1 1 1 1 E-2504158 Transformer 690V/230V, 25VA
1 1 1 1 E-2504168 Transformer 480V-500V/230V
1 1 1 1 E-2504160 Transformer 600V/230V
1 1 1 1 E-2504166 Transformer 660V-690V/230V, 130VA
1 1 1 1 E-2590102 Line safety switch, 1 A

Control, electrical supply between 416V and 480V

1 1 1 1 1 1 E-250422 0 Transformer 208V-460V/230V
1 1 1 1 1 1 E-250416 8 Transformer 480V/230V

Page 60

* C01 C02 C06 C10 C17 C22 C30 C45 C58 Article No.

Description

Control, electrical supp ly below 230V

1 E-2504092 Main contactor 100 A, 230V

1 B-2507081 Main contac tor 65A, 230V

1 B-2507061 Main cont ac tor 35A, 230V

1 1 B-250704 1 Main contac tor 20A, 230V

1 B-2524209 Cable for electrode 35A/6mm²

B asic Control

1 1 1 1 1 1 1 1 1 B-252620 1 Basic Mainboard

51 1 1 1 1 1 1 1 1 1 E-2502412 Control switch, double pole

1 1 1 1 1 1 1 B-2120901 Mounting plate (Basic)

1 1 B-2120915 Mounting plate (Basic)

Co mf ort Cont r o l

1 1 1 1 1 1 1 1 1 B-252620 1 Basic Mainboard

51 1 1 1 1 1 1 1 1 1 E-2502412 Control switch, double pole

1 1 1 1 1 1 1 B-2120903 Mounting plate (Comfort)

1 1 B-2120917 Mounting plate (Comfort)

1 1 1 1 1 1 1 B-2526401 Display (Comfort)

1 1 B-2526489 Display (Comfort)

Comf ort Plu s Control

1 1 1 1 1 1 1 B-2526201 Basic Mainboard

51 1 1 1 1 1 1 1 E-2502412 Control switch, double pole

1 1 1 1 1 1 1 B-2120905 Mounting plate (Comfort Plus)
1 1 1 1 1 1 1 B-2526403 Display (Comfort Plus)

DS-Control

1 1 1 1 1 1 1 1 1 B-2526211 DS-Basic Mainboard (PCB)

51 1 1 1 1 1 1 1 1 1 E-2502412 Control switch, douple-pole

x x x x x x x B-2526401 Display (Comfort), grey, until Dec. 2009
x x x x x x x B-2526403 Display (Comf ort Plus), grey, unt il Dec. 2009

x x B-2526487 Display (Comfort), yellow

x x x x x x x B-2526445 Display (Comfor t), yellow, s ince Jan. 2010

x x x x x x x B-2526447 Display (Comfort Plus), yellow, since J an. 2010
x x x x x x x x x E-0605228 Temperature sensor for DS
x x x x x x x x x B-2505207 Holder for t emperat ure sensor incl. mounting set
x x x x x x x x x E-0605232 Temperature Sensor AT F 2 for surface mounting
x x x x x x x x x E-2505206 Fuse for light, fan, essence injector 1.6A, 5x20mm
x x x x x x x x x E-3516020 Fuse for essence injection 2.5A, 2x20mm

x x x x x x x E-2504039 Fuse f or transformer (E-2504154) 5A, 5x20mm

x x x x x x x E-2504200 Transformer 230/24V/130VA

Page 61

* C01 C02 C06 C10 C17 C22 C30 C45 C58 Article No.

Description

Es s en ce Inje c t io n

x x x x x x x x B-2604091 pump, peristaltic DSP9111; 230V/50Hz; 3l/h

x x x x x x B-2604083 pump, peristaltic DSP9111; 24V/50Hz; 3l/h
x x x x x x x x E-2604072 hose for peristaltic pump DSP9431
x x x x x x x x E-2604074 hose for peristaltic pump DSP9111
x x x x x x x x E-2604076 hose connector for silicon hoses, 6mm
x x x x x x x x E-2604070 hose, silicon, for es sence; 6x1,5
x x x x x x x x B-2604067 T-piece for essence injection (DN25)
x x x x x x x x B-2604069 T-piece for essence injection (DN40)

Accessories

x x x x x E-2604012 Steam hose DN 25, per m

x x E-2604013 Steam hose DN 40, for SPA application sinc e 04.2010, per m

x x x x E-2604013 Steam hose DN40, per m
x x x x x x x x x E-2604002 Condensate hose DN12, per m
x x x x x E-240400 4 Steam hose cl amp DN25

x x E-2604016 Steam hose clam p DN40, for SPA a pplication since 04.2010

x x x x E-2604016 Steam hose clamp DN40
x x x x x x x x x E-2304015 Condensate hose clamp
x x x x x B-2604025 Steam solenoid valve 0-0,4bar, compl. for steam hose DN 25

x x B-2604040 Steam solenoid valve 0-0.4bar, compl. for st eam hose DN40, for SPA

application since 04.2010

x x x x B-2604040 Steam solenoid valve 0-0.4bar, compl. for st eam hose DN40
x x x x x E-2604042 Connectors for st eam distribu tion T-piece DN2 5, stainless steel

x x E-2604023 Connectors for steam distribution T-piece DN40, stainless steel, for SPA

application since 04.2010

x x x x E-2604023 Connect ors for steam distribution T-piece D N4 0, stainles s steel
x x x x x x x x x E-2604021 Connectors for condensate T-piece DN12
÷ ÷ ÷ 1 B-2208005 Cylinder star

1 1 B-2208007 Cylinder star

1 B-2208013 Cylinder star

1 B-2208009 Cylinder star

1 B-2208011 Cylinder star

1 1 B-3304061 Super flush complete

1 1 B-2304063 Super flush complete

1 1 1 1 1 B-2304065 Super flush complete

x x x x x x x B-2304079 Nozzle for Super Flus h

x x B-230408 9 Nozzle for Super Flush

56 x x x x x x x x x B-230403 1 Water connection hose, flexible, 0.6 m 3/4", with connector

x x x x x x x B-3320406 Filling cup complete

If you order any spare parts, pleas e specify type and serial number of the unit.

* see Exploded View
** If the Super Flush System is installed, consider to order also a new nozzle (B-2304079), please.
*** Maintenance kit contains: Electrodes without hand nuts, O-ring for adapter, O-ring seal for
cylinder base, O-ring seal for cylinder flange, 3 Cylinder flange clamps (pos.18)

Page 62

12. Fax Form - Order for spare parts

HygroMatik GmbH

Lise-Meitner-Str. 3

24558 Henstedt-Ulzburg

Tel. [phone]

Order of spare parts

unit type *______________ serial no.* ___________________

commission: ______________ order no.: __________________

date of delivery ____________forwarder _____________ shipment by ___________
delivery address (if different

from invoice address)

__________________________
__________________________
__________________________
__________________________

* Order can only be processed if unit type and unit serial no. are filled in.

quantity article article no.

Fax Form

Please copy, fill in and fax to

Fax.No. +49(0)4193/895-31

company stamp (delivery adress)

date/signature

Page 63

13. Technical Data

Technical Data Steam Humidifiers CompactLine C01-C58

Type C01 C02 C6 C10 C17 C22 C30 C45 C58

Steam Output [kg/h] 1,0 2,0 6,0 10,0 17,0 22 30,0 45,0 58,0
Electrical Supply* 230V/1~/N

50-60Hz

400V/3~/N 50-60 Hz

Electrical Power [kW] 0,75 1,5 4,5 7,5 12,8 16,5 22,5 33,8 43,5
Current [A] 3,3 6,5 6,5 10,8 18,4 23,8 32,5 48,8 62,8
Fuse [A]**** 1x6 1x10 3x10 3x16 3x20 3x35 3x35 3x63 3x63
Control Type Basic, Comfort, Comfort Plus
Control Voltage 230V
Steam Hose Connection [mm] 1x25 1x25 1x25 1x25 1x25 1x40 1x40 1x40** 2x40
Condensate Hose Connection [mm] 1x9 1x9 1x9 1x12 1x12 1x12 1x12 1x12*** 2x12
Empty Weight [kg] 9 101012191920 22 31
Operational Weight [kg] 11 13 13 18 37 37 38 49 77
Dimensions***** Height [mm] 370 350 438 480 653 653 653 707 790
Width [mm] 355 392 401 414 480 480 480 527 615
Depth [mm] 171 221 187 217 283 283 283 325 392
Water Supply

100 x 10

3

til 100 x 104 Pascal, for ¾" external thread
Fan Unit, wallmounted - - VG08 VG17 VG17 VG30 VG30 2 x VG30 2 x VG30
Air Circulation of Fan Unit [m³/h] - - 160 185 185 350 350 2 x 350 2 x 350

Technical Data Steam Humidifiers for SPA

CompactLine C01..-DS - C58..-DS

Type

C01 C02 C6 C10 C17 C22 C30 C45 C58

Steam Output [kg/h] 1,0 2,0 6,0 10,0 17,0 22 30,0 45,0 58,0
Electrical Supply* 230V/1~/N

50-60Hz

400V/3~/N 50-60 Hz

Electrical Power [kW] 0,75 1,5 4,5 7,5 12,8 16,5 22,5 33,8 43,5
Current [A] 3,3 6,5 6,5 10,8 18,4 23,8 32,5 48,8 62,8
Fuse [A]**** 1x6 1x10 3x10 3x16 3x20 3x35 3x35 3x63 3x63
Control Type Basic-DS, Comfort-DS, Comfort Plus-DS
Control Voltage 230V
Steam Hose Connection [mm] 1x25 1x25 1x25 1x40 1x40 1x40 1x40 1x40** 2x40
Condensate Hose Connection [mm] 1x9 1x9 1x9 1x12 1x12 1x12 1x12 1x12*** 2x12
Empty Weight [kg] 9 101012191920 22 31
Operational Weight [kg] 11 13 13 18 37 37 38 49 77
Dimensions***** Height [mm] 370 350 438 480 653 653 653 707 790
Width [mm] 355 392 401 414 480 480 480 527 615
Depth [mm] 171 221 187 217 283 283 283 325 392
Water Supply

100 x 10

3

til 100 x 104 Pascal, for ¾" external thread

***** Outer dimensions of width and depth. Height incl. drain connection.
**** Times 1.3 power input after Full Blow Down. If expulsion fuses are used close to their specific limit we recommend to choose expulsion fuses

with a higher range.
*** The delivery includes T-pieces to condensate return of two manifolds.
** The delivery includes required T-pieces for connection of two manifolds.
* Other voltages on request.

Page 64

14. Exploded View

30

32
42

1

12

35

31

3

15

38

14

21

20

39

22

37

6

2

16

8

4

18

43
44

17

25

19

31

10

48

22

22

22

24

23

58

22

22

Page 65

15. View of housing

12/2004

Lise-Meitner-Str.3 • D-24558 Henstedt-Ulzburg
Phone [phone] • Fax -33
eMail [email protected] • www.hygromatik.com
A member of the Group