Hygena 656-5824, 633-3733, 633-3757, 204-9533, 633-3740 Instruction manual

...
MADE IN
BRITAIN
Dimensions
Width - 60cm
Depth - 59cm
Height - 213cm
Valencia - Tall Appliance Cabinet
If you need help or have damaged or missing parts, call the Customer Helpline: 08456 400800
Issue 2 - 05/08/14
Important - Please read these instructions fully before starting assembly
hygena
656/5824
633/3733
633/3757
204/9533
633/3740
204/7786
Cabinet
Black Door Pack
Cream Door Pack
Oak Door Pack
White Gloss Door Pack
White HN Door Pack
Safety and Care Advice
Important - Please read these instructions fully before starting assembly
Warning: This unit weighs approximately 44kgs. Please lift with care.
• Check you have all the components and tools listed on pages 1, 2 and 3.
• Remove all fittings from the plastic bags and separate them into their groups.
• Keep children and animals away from the work area, small parts could choke if swallowed.
• Parts of the assembly will be easier with 2 people.
• Make sure you have enough space to layout the parts before starting.
• Do not stand or put weight on the product, this could cause damage.
• Assemble the item as close to its final position (in the same room) as possible.
• Assemble on a soft level surface to avoid damaging the unit or your floor (use opened out unit carton).
1
Care and maintenance
• Only clean using a damp cloth and mild detergent, do no use bleach or abrasive cleaners.
• From time to time check that there are no loose screws on this unit.
• This product should not be discarded with household waste. Take to your local authority waste disposal centre.
Note: If required the next page can be cut out and used as reference throughout the assembly. Keep this page with these instructions for future reference.
Tools required
Rule
Scissors Hammer
Eye protection (when using a hammer or drill)
Cross-head screwdriver
Electric drill
• We do not recommend the use of power drill/drivers for
inserting screws, as this could damage the unit. Only use hand screwdrivers.
Safety note: It is recommended that this unit is secured to a wall using the brackets supplied.
• Dispose of all packaging carefully and responsibly.
Spirit level
Components - Panels
Please check you have all the panels listed below
2
1
If you have damaged or missing components, call the
Customer Helpline: 08456 400800 quoting the reference
numbers below
2
5
4
7
6
Fixed Shelf (DPF108A)
(569 x 494mm) x 2
Loose Shelf (DPF079A)
(568 x 431mm) x 2
Top/Base (DPF078A)
(569 x 494mm) x 2
Left Side (DPF106A)
(1980 x 560mm)
Right Side (DPF107A)
(1980 x 560mm)
3
Lower Back (DPF111A)
(579 x 714mm)
Upper Back (DPF110A)
(579 x 582mm)
NOTE: The front surface of
the doors and fascia are
protected with a peel-off film
8
Appliance Fascia (DPF154B)
(597 x 80mm)
9
Door (DPF148B)
(597 x 716mm)
10
Drawerline Door (DPF150B)
(597 x 572mm)
Please check you have all the fittings listed below
3
Components - Fittings
If you have damaged or missing components, call the
Customer Helpline: 08456 400800 quoting the reference
numbers below
Note: The quantities below are the correct amount to complete the assembly. In some cases more fittings may be supplied than are required.
A
Wooden dowel (F22) x 24
B
Metal dowel (F901) x 16
C
D
Large locking nut (F900) x 16
F
G H I a
I c
I d
I e
I b
Ruler - Use this ruler to help correctly identify the screws
mm 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170
J K
13mm Screw (F63) x 8
E
13mm Screw (F79) x 14
Connecting Sleeve (F432) x 2 19mm Connecting bolt (F461) x 2
L M
25mm Screw (F50) x 12
N
Hinge Cover (F119) x 4
Bracket (F945) x 8
Shelf support (F110) x 8
Hinge Plate (F117) x 4
Hinge Arm (F118) x 4
Leg Bracket (F127) x 2
Leg Socket (F120) x 4
Leg Clip (F128) x 2
16mm Screw (F129) x 16
Leg (F122) x 4
h
ygen
a
OOa
b
25mm Screw (F132) x 4
Handle (F214) x 2
4
Step 1
Step 2
Prepare the left side
Refer to step 1 and, if required, fit 4 hinge
plates onto the left side , as shown.
Screw 8 metal dowels into the left side .
Note: Tighten the metal dowels up fully against the panels.
B
B
B
B
B
B
B
B
L
L
L
L
J
1
1
1
If you would
like your doors
to open this
way, fit the
hinge plates to
the left side
If you would
like your doors
to open this
way, fit the
hinge plates to
the right side
Choose which way you would like the doors to open
You can fit the doors to the left side or right side.
Assembly Instructions
If you have damaged or missing components, call the
Customer Helpline: 08456 400800 quoting the reference
numbers below
1
L
L
B
B
5
Step 3
A
A
L
Prepare the right side
Refer to step 1 and, if required, fit 4 hinge
plates onto the right side , as shown.
Screw 8 metal dowels into the holes shown on the right side .
2
B
2
B
B
B
B
B
B
L
L
L
L
2
A
A
A
A
C
C
C
C
A
A
A
A
A
A
C
C
C
C
Prepare the base and top
Insert 4 large locking nuts into the base and top as shown.
Note: Arrow on locking nut must point towards hole in edge of panel.
Tap 6 wooden dowels into the base and top . as shown.
Note: Wooden dowels must not stick out from the edge by more than 10mm or they may damage other panels.
C
C
5
5
10mm
A
A
5
5
Step 4
5
5
Assembly Instructions
2
L
B
B
Assembly Instructions
6
Step 5
Finished
front edge
Finished
front edge
Join the base and top to the right side
Push the top and base onto the right side .
Use a screwdriver to tighten the 2 large locking nuts fitted to the top and base .
Note: Turn the large locking nuts as far as they will go - more than 1/2 a turn.
5
5
55
2
C
C
Step 6
B
C
5
5
2
I a I a
I b
b: c: d:
Fit the legs to the base
a: Push the leg sockets
. into the holes in the base as shown.
b: Secure each leg
socket with 3 screws .
c: Tap in the centre plug
on each leg socket .
d: Push the leg into
the leg socket .
I a
I a
I a
I e
I e
5
x 3
I a
I a
I b
I a
I a
I a
5
I a
Assembly Instructions
7
Step 7
Prepare the 2 fixed shelves
Insert 4 large locking nuts into the fixed shelves as shown.
Note: Arrow on locking nut must point towards hole in edge of panel.
Tap 6 wooden dowels into the fixed shelves . .
Note: Wooden dowels must not stick out from the edge by more than 10mm or they may damage other panels.
C
6
A
6
A
A
A
A
A
A
C
C
C
C
6
A
A
A
A
A
A
C
C
C
C
6
Assembly Instructions
8
Step 8
Step 9
Fit the left side
Push the left side onto the assembly.
Use a screwdriver to tighten the large locking nuts fitted to the base , top and fixed shelves .
Note: Turn the large locking nuts as far as they will go
- more than 1/2 a turn.
6
6
1
C
C
5 5
5
5
1
Finished
front edge
Finished
front edge
Fit the fixed shelves
Push the fixed shelves . onto the right side . .
Use a screwdriver to tighten the 2 large locking nuts fitted to the fixed shelves .
Note: Turn the large locking nuts as far as they will go - more than 1/2 a turn.
6
2
C
C
2
6
6
6
Assembly Instructions
9
Step 10
Step 11
5
Fit the back
Slide the upper back along the grooves in the side panels and .
Slide the lower back along the grooves in the side panels and .
The top edge of the upper back must be flush with the top edge of the top .
The bottom edge of the lower back must be flush with the bottom edge of the base .
Secure the top and bottom of the 2 backs . and to the unit using 12 screws as shown.
3
5
5
4
5
F
F
F
F
F
F
F
F
F
F
F
F
F
3
4
3 4
Fit 4 Brackets
Fix 4 brackets against the lower fixed shelf .
Push each bracket up against the lower fixed shelf and screw it to the side panel using screws .
3
1 2
4
1 2
2
2
1
6
6
6
J
J
E
E
J
6
E
J
J
J
J
Assembly Instructions
10
Step 12
5mm
G
H
Joining units together
Fittings have been supplied so you are able to join units together.
Make sure that your first unit is level.
Push the other unit up against first unit and ensure both units are level.
Check that the ends are flush and in line, then clamp them together.
Using a 5mm drill bit, drill 2 holes (approximate positions shown circled) in the side panel into the adjoining side panel of the other unit.
Push the connecting sleeves into the holes and then screw the connecting bolts in from the other side.
G
H
Assembly Instructions
11
Step 15
Prepare the doors
Push fit 2 hinges into the drawerline door and door .
Secure each hinge with 2 screws .
Note: Before securing with the screws, make sure that the hinges are positioned at 90 degrees with the front edge of the door.
M
D
M
10
8
10
90
M
M
D
D
M
D
D
M
D
D
M
D
D
8
Fit the loose shelves
Insert 4 shelf studs at the required height for each of the shelves .
Lower the loose shelves . down onto the shelf studs .
K
K
7
7
K
x 4
7
7
Step 14
K
x 4
Step 13
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