Hygena 158-9544, 146-4195 Instruction manual

MADE IN

BRITAIN

Dimensions

Width - 120cm

Depth - 49.5cm

Height - 43.5cm

Aurora - TV Unit

Assembly Instructions - Please keep for future reference

If you need help or have damaged or missing parts, call the Customer Helpline: 08456 400800

Issue 2 - 05/02/14

Important - Please read these instructions fully before starting assembly

158/9544

146/4195

Safety and Care Advice

Important - Please read these instructions fully before starting assembly

• Warning: This unit weighs approximately 33kgs. Please lift with care.

• Check you have all the components and tools listed on pages 2 and 3.

• Remove all fittings from the plastic bags and separate them into their groups.

• Keep children and animals away from the work area, small parts could choke if swallowed.

• Parts of the assembly will be easier with 2 people.

• Make sure you have enough space to layout the parts before starting.

• Do not stand or put weight on the product, this could cause damage.

• Assemble the item as close to its final position (in the same room) as possible.

• Assemble on a soft level surface to avoid damaging the unit or your floor (use opened out unit carton).

• We do not recommend the use of power drill/drivers for

inserting screws, as this could damage the unit. Only use hand screwdrivers.

• Safety note: If there is any chance of this unit being pulled over by children etc. it is recommended that the unit is secured to a wall using suitable fixings (not supplied).

• Dispose of all packaging carefully and responsibly.

1

Care and maintenance

• Only clean using a damp cloth and mild detergent, do no use bleach or abrasive cleaners.

• From time to time check that there are no loose screws on this unit.

• This product should not be discarded with household waste. Take to your local authority waste disposal centre.

Note: If required the next page can be cut out and used as reference throughout the assembly. Keep this page with these instructions for future reference.

Components - Panels

Please check you have all the panels listed below

2

1

2 3

If you have damaged or missing components, call the

Customer Helpline: 08456 400800 quoting the reference

numbers below

Top (D2637A)

(1200 x 495mm)

Left Side (D2645A)

(420 x 459mm)

4

6

Right Side (D2646A)

(420 x 459mm)

Horizontal (D2647A)

(572.5 x 455mm) x 2

Divider (D2648A)

(385 x 456mm)

Back (D2649A)

(1186 x 290mm)

5

8

7

Rail (D2651A)

(1160 x 95mm) x 2

Drawer Front (D2650A)

(1186 x 290mm)

Drawer Base (T532-347)

(532 x 347mm) x 2

Left Drawer Side (W350-165LH)

(350 x 165mm) x 2

Right Drawer Side (W350-165RH)

(350 x 165mm) x 2

Drawer Back (W521-165)

(521 x 165mm) x 2

9

10

11

12

Please check you have all the fittings listed below

3

Components - Fittings

If you have damaged or missing components, call the

Customer Helpline: 08456 400800 quoting the reference

numbers below

Note: The quantities below are the correct amount to complete the assembly. In some cases more fittings may be supplied than are required.

A

Wooden dowel (F22) x 9

B

Metal dowel (F901) x 18

C

D E

Large locking nut (F900) x 18

F

O

G H I

M

Small locking nut (F3) x 4

Ruler - Use this ruler to help correctly identify the screws

mm 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170

J K

9mm Screw (F73) x 12

Door Plate (F259) x 1

25mm Screw (F50) x 2 13mm Screw (F52) x 2

13mm Screw (F63) x 12

L

Door Push (F258) x 1

Feet (F854) x 2

Knock-in Peg (F171) x 8

P

R Runner (F160) x 2

b

L Runner (F161) x 2

P

c

L Runner (F159) x 2

P

a

R Runner (F162) x 2

P

d

350mm long

Double metal dowel (F566) x 2

Large wooden dowel (F40) x 1

N

Mini block (F25) x 4

Q

Wedgefix (F639) x 8

Assembly Instructions

4

If you have damaged or missing components, call the

Customer Helpline: 08456 400800 quoting the reference

numbers below

Step 1

Step 2

Fit the drawer sides to the drawer back

Make sure that the grooves on the inside of the drawer assembly line up.

a: With the drawer back

. in an upright position tap 2 knock-in pegs through the holes in the left drawer side .

Turn the assembly over

b: Hold the drawer back

. in position and tap 2 knock-in pegs through the holes in the right drawer side .

Step 3

Fit the drawer base

Slide the drawer base down the grooves in the drawer sides and and down into the groove in the drawer back .

b:a:

Turn the

assembly over

Prepare the 4 drawer sides

Insert a small locking nut into the hole shown on each of the 2 left drawer sides and 2 right drawer sides .

Note: The arrow on the locking nut must point towards the hole in the edge of the panel.

C

8

9

C

x 2

x 2 x 2

11

M

8

11

M

9

12

8 9

11

C

M

8

9

8

11

12

8

9

11

Assembly Instructions

5

Step 4

Fit the drawer front

Lower the 2 drawer assemblies down onto the back of the drawer front .

Use a screwdriver to tighten the 4 small locking nuts fitted to the drawer sides.

Note: Turn the small locking nuts as far as they will go - more than 1/2 a turn.

Step 5

B

Prepare the drawer front

Screw 4 metal dowels into the drawer front .

Note: Tighten the metal dowels up fully against the panels.

B

10

C

B

10

C

B

10

Step 6

Fit the wedgefixes

Turn the drawer assembly over.

Slide the wedgefixes into the small groove in the drawer front and the drawer backs , as shown.

Once in place, tighten up the screws.

Q

10

11

Q

11

Assembly Instructions

6

Step 7

Fit the runners to the drawer sides

a: Fit a runner to

the bottom edge of the left drawer side , as shown, making sure that it is pushed up against the back of the drawer front . Use a bradawl to mark the fixing positions, then secure with 2 screws .

Fit a runner to the bottom edge of the right drawer side using the same method.

b: Repeat the

instructions above to fit the runners to the other drawer sides.

9

P c

8

10

J

P d

a:

b:

Runners must be

pushed up against

the drawer front

L

P c

L

P d

R

J

P c

9

8

10

9

8

10

A

Assembly Instructions

7

Step 8

a:

b:

c:

Prepare the right side

a: Tap a wooden dowel

. into the right side .

Note: Wooden dowels must not stick out from the edge by more than 10mm or they may damage other panels.

Screw 4 metal dowels into the right side .

b: Insert 2 large locking

nuts into the right side .

Note: The arrow on the locking nut must point towards the hole in the edge of the panel.

Fit the runner to the right side .

The 1st screw uses the 1st hole in from the front of the runner.

The 2nd and 3rd screws . use the holes that line up with the other panel holes.

c: Fit a screw into

the 2nd hole in at the top of the runner .

Gently tap 2 mini blocks . into the right side , orientated as shown.

I

A

2

F

2

J

P b

2

P b

Finished front edge

1st screw

2nd screw

3rd screw

P b

Finished front edge

J

P b

B

I

P b

I

F

J

N

Finished

front edge

Finished

front edge

Finished

front edge

N

2

10mm

A

F

III

A

Finished

front edge

Finished

top edge

Assembly Instructions

8

Step 9

Prepare one of the horizontals

Tap a wooden dowel into a horizontal .

Insert 4 large locking nuts into a horizontal . .

A

5

F

Step 10

Fit the horizontal to the right side

Push the horizontal onto the right side .

Use a screwdriver to tighten the 2 large locking nuts fitted to the horizontal .

Note: Turn the large locking nuts as far as they will go - more than 1/2 a turn.

Step 11

Fit the back to the right side

Position the right side so that the screws from the mini blocks are over the holes in the back . .

Tighten up the screws in the 2 mini blocks into the holes in the back .

5

plain chipboard surface

Finished

front edge

5

2

F

5

2

6

N

6

2

5

plain chipboard surface

F

5

D

B

Finished

front edge

Finished

front edge

Finished

front edge

A

Assembly Instructions

9

Step 12

Prepare the divider

a: Tap a wooden dowel

. into the divider .

Insert 2 large locking nuts into the divider . .

b: Fit the runner to

the divider .

The 1st screw uses the 1st hole in from the front of the runner.

The 2nd and 3rd screws . use the holes that line up with the other panel holes.

c: Fit a screw into

the 2nd hole in at the top of the runner .

F

I

P a

I

P a

Finished front edge

J

P a

Finished front edge

1st screw

2nd screw

3rd screw

3

A

F

P a

3

I

J

P a

3

a:

b:

c:

I I I

Assembly Instructions

10

Step 13

Prepare the other surface of the divider

a: Fit the runner to

the divider .

The 1st screw uses the 1st hole in from the front of the runner.

The 2nd and 3rd screws . use the holes that line up with the other panel holes.

b: Fit a screw into

the 2nd hole in at the top of the runner .

c: Fit a door plate to

the divider using 2 screws .

Press the door push into the door plate .

Press down the back of the door push to click into place.

I

P b

I

Finished

front edge

P b

Finished front edge

J

K

L

K

L

+

P b

3

I

J

P b

K

H

L

K

L

3

a:

b:

c:

3

Finished

front edge

Finished

front edge

P b

Finished front edge

1st screw

2nd screw

3rd screw

I I I

H

Assembly Instructions

11

Step 14

Fit the divider

Position the divider against the horizontal and line up their holes.

Gently tap the large wooden dowel through the divider and into the horizontal until it ‘’bottoms out’’.

Gently tap the 2 double metal dowels through the divider and into the horizontal until they ‘’bottom out’’.

5

3

D

E

3

5

3

5

D

3

5

E

3

5

Step 15

Secure the divider

Use a screwdriver to tighten the 2 large locking nuts fitted to the horizontal .

F

5