Hygena 144-2870, 173-6555 Instruction manual

MADE IN

BRITAIN

Dimensions

Width - 100cm

Depth - 39cm

Height - 63.5cm

Aurora - 4 Drawer 1 Door Sideboard

Assembly Instructions - Please keep for future reference

If you need help or have damaged or missing parts, call the Customer Helpline: 08456 400800

Issue 3 - 09/05/14

Important - Please read these instructions fully before starting assembly

144/2870

173/6555

Safety and Care Advice

Important - Please read these instructions fully before starting assembly

• Warning: This unit weighs approximately 30kgs. Please lift with care.

• Check you have all the components and tools listed on pages 1, 2 and 3.

• Remove all fittings from the plastic bags and separate them into their groups.

• Keep children and animals away from the work area, small parts could choke if swallowed.

• Parts of the assembly will be easier with 2 people.

• Make sure you have enough space to layout the parts before starting.

• Do not stand or put weight on the product, this could cause damage.

• Assemble the item as close to its final position (in the same room) as possible.

• Assemble on a soft level surface to avoid damaging the unit or your floor (use opened out unit carton).

• We do not recommend the use of power drill/drivers for

inserting screws, as this could damage the unit. Only use hand screwdrivers.

• Safety note: If there is any chance of this unit being pulled over by children etc. it is recommended that the unit is secured to a wall using suitable fixings (not supplied).

• Dispose of all packaging carefully and responsibly.

1

Care and maintenance

• Only clean using a damp cloth and mild detergent, do no use bleach or abrasive cleaners.

• From time to time check that there are no loose screws on this unit.

• This product should not be discarded with household waste. Take to your local authority waste disposal centre.

Note: If required the next page can be cut out and used as reference throughout the assembly. Keep this page with these instructions for future reference.

Tools required

Rule Scissors Hammer

Eye protection (when using a hammer or drill)

Cross-head screwdriver

Components - Panels

Please check you have all the panels listed below

2

1

2 3

If you have damaged or missing components, call the

Customer Helpline: 08456 400800 quoting the reference

numbers below

4

Top (D2599A)

(1000 x 389mm)

Upright (D2602A)

(585 x 368mm)

Door (D2605A)

(589 x 381mm)

Base (D2603A)

(960 x 369mm)

Left Side (D2600A)

(620 x 371mm)

12

8

5

Right Side (D2601A)

(620 x 371mm)

76

Small Drawer Front (D2606A)

(595 x 137mm) x 3

9

Large Drawer Front (D2607A)

(595 x 169mm)

Back (X985-608)

(985 x 608mm)

Drawer Back (W531-95)

(531 x 95mm) x 4

10 11

13 14

Drawer Base (T542-347)

(542 x 347mm) x 4

Left Drawer Side (W500LH)

(350 x 95mm) x 4

Right Drawer Side (W500RH)

(350 x 95mm) x 4

Shelf (D2604A)

(362 x 367mm)

Please check you have all the fittings listed below

3

Components - Fittings

If you have damaged or missing components, call the

Customer Helpline: 08456 400800 quoting the reference

numbers below

Note: The quantities below are the correct amount to complete the assembly. In some cases more fittings may be supplied than are required.

A

Wooden dowel (F22) x 5

B

Metal dowel (F901) x 18

C

D

Large locking nut (F900) x 10

E F

G H I

Small locking nut (F3) x 8

Nail (F51) x 24

Ruler - Use this ruler to help correctly identify the screws

mm 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170

K

Door Plate (F259) x 5

13mm Screw (F52) x 32 13mm Screw (F63) x 28

L

Door Push (F258) x 5

O

Feet (F854) x 2

M

J

Knock-in Peg (F171) x 16

N

R Runner (F160) x 4

b

L Runner (F161) x 4

N

c

L Runner (F159) x 4

N

a

R Runner (F162) x 4

N

d

350mm long

P

Hinge (F518) x 2

Hinge plate (F523) x 2

Shelf support (F121) x 4

55mm Screw (F898) x 2

Q

Wedgefix (F639) x 16

Assembly Instructions

4

If you have damaged or missing components, call the

Customer Helpline: 08456 400800 quoting the reference

numbers below

Step 1

x 3

x 4 x 4

x 1

B

D

Step 2

Prepare the drawer fronts

Screw 2 metal dowels into each small drawer front and the large drawer front .

Note: Tighten metal dowels up fully against the panels.

B

6

7

Prepare the drawer sides

Insert a small locking nut into the hole shown on the left drawer side and right drawer side .

Note: Arrow on locking nut must point towards hole in edge of panel.

Step 3

D

9

10

Attach the drawer sides to the drawer front

Push the left drawer side . and right drawer side . onto the back of the drawer fronts and .

Turn the small locking nuts on the left drawer side and right drawer side .

Note: Turn the locking nuts clockwise to secure panels - more than 1/2 a turn.

10

6 7

9

10

6 7

D

9

10

Groove

D

10

9

D

Note: Due to the manufacturing process, the holes for the locking nut can be on either surface of the drawer sides.

Note: The locking nuts can be on either surface of the drawer sides. Make sure that the groove is on the inside, as shown.

B

x 4

6

7

9

Assembly Instructions

5

Step 4

9

10

12

Fit the drawer base

Slide the drawer base down the grooves in the drawer sides and and down into the groove in the drawer front and .

Step 5

Fit the drawer back

Fit the drawer back between the drawer sides and .

Make sure that the drawer base fits into the groove in the drawer back .

Hold the drawer back in position and tap the knock-in pegs through the holes in the drawer sides and .

Step 6

12

9 10

6 7

J

9

11

10

12

11

9 10

12

11

J

9 10

6 7

x 4

6 7

x 4

Fit the wedgefixes

Turn the drawer assemblies over.

On each of the drawer assemblies, slide 2 wedgefixes into the small groove in the drawer front or and 2 into the small groove in the drawer back , as shown.

Q

6 7

11

Q

Once the wedgefixes are in place, tighten up their screws.

Q

11

Assembly Instructions

6

Step 7

N d

I

N c

Fit the runners to the drawers

Turn the drawer assemblies over.

Fit the runner to the bottom edge of the left drawer side , as shown, making sure that it is pushed up against the back of the drawer front and . Use a bradawl to mark the fixing positions, then secure with 2 screws .

Fit the runner to the bottom edge of the right drawer side using the same method.

10

N c

9

6 7

I

N d

Runners must be

pushed up against

the drawer front

I

10

9

6 7

x 4

Assembly Instructions

7

Step 8

A

E

Prepare the right side

a: Tap a wooden dowel

. into the right side .

Note: Wooden dowels must not stick out from the edge by more than 10mm or they may damage other panels.

Screw 2 metal dowels into the right side .

Insert 2 large locking nuts into the right side .

Note: The arrow on the locking nut must point towards the hole in the edge of the panel.

b: Fit runners to

the right side .

The 1st screw uses the 2nd hole in from the front of the runner.

The 2nd and 3rd screws . use the holes that line up with the other panel holes.

Fit a screw into the 2nd hole in at the top of the runner .

N b

2

H

N b

H

Finished front edge

H

1st screw

2nd screw

H

3rd screw

E

10mm

A

B

H

N b

H

N b

H

N b

H

N b

H

Finished

front edge

Finished

front edge

N b

Finished front edge

I

A

2

B

2

E

2

I

N b

a:

b:

2

I

A

Prepare the base

Tap 2 wooden dowels into the base .

Insert 4 large locking nuts into the base .

E

A

Finished

front edge

A

5

E

plain chipboard surface

5

Step 9

Assembly Instructions

Step 10

Finished

front edge

Finished

front edge

Join the right side and base

Push the base onto the right side .

Use a screwdriver to tighten the 2 large locking nuts fitted to the base .

Note: Turn the large locking nuts as far as they will go - more than 1/2 a turn.

B

E

5

plain chipboard surface

5

2

E

5

A

Prepare the left side

Tap a wooden dowel into the left side .

Screw 2 metal dowels into the left side .

Insert 2 large locking nuts into the left side . .

Fit 2 hinge plates onto the left side , making sure that the slot is facing towards the finished front edge.

A

1

Finished

front edge

O

B

E

B

1

E

O

1

Step 9

8

Assembly Instructions

9

Step 12

Finished

front edge

Fit the left side

Push the left side onto the base .

Use a screwdriver to tighten the 2 large locking nuts fitted to the base .

5

1

E

5

1

A

Finished

front edge

E

N a

H

Finished front edge

H

1st screw

2nd screw

H

3rd screw

N a

Finished front edge

I

Prepare the upright

a: Tap a wooden dowel

. into the upright .

Insert 2 large locking nuts into the upright . .

b: Fit runners to

the upright .

The 1st screw uses the 2nd hole in from the front of the runner.

The 2nd and 3rd screws . use the holes that line up with the other panel holes.

Fit a screw into the 2nd hole in at the top of the runner .

N a

H

A

3

E

3

I

N a

a:

3

Step 9

Finished

front edge

H

N a

H

N a

H

N a

H

N a

H

b:

3

I