Hy-Gain VB-215DX instruction manual

Model VB-215DX
p
2 Meter 15 Element Yagi for SSB/CW
INSTRUCTION MANUAL
GENERAL DESCRIPTION
The Hy-Gain Model 215DX is a high performance yagi antenna for SSB/CW DXing in the Amateur 2 meter band.
erformance
ELECTRICAL DESIGN
MECHANICAL DESIGN
The 215DX mechanical design features a 6­section boom which can be easily disassembled and reassembled for portable operations. A sturdy tubular boom support is included to reduce boom droop and to add structural strength for severe icing conditions.
Most hardware is stainless-steel including the element retaining rings (push nuts). All insulators are UV protected. The coaxial balun assembly is made from high quality RG-303/u and RG-142 B/u PTFE dielectric and FEP jacketed coaxial
The 215DX is constructed so that the addition of 2 or 3 more directors will not adversely affect the balance or structural integrity of the antenna.
The 215DX design is based upon the DL6WU log-tapered design information. Performance was verified by testing on Hy-Gain's antenna range and by computer modeling with the NEC-2 and Yagi Optimizer(C) computer codes. The antenna's per f orm ance ch ar ac ter is tic s wer e optimized for the 144-144.5 MHz frequency range. This electrical design also permits the addition of more director elements for additional gain, with little or no retuning.
Yagi optimizer(C) copyright by Brian Beezicy
Figure 1
VSWR Chart
Figure 2 Gain Chart
PREPARATION FOR ASSEMBLY
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FOR OVERSEAS CUSTOMERS: If you use the Metric System, see the American-to-Metric conversion table in the rear of this manual. Most illustrations in this manual will provide bcth American and Metric Dimensions.
Choose a moderate-sized clear area to assemble the 215DX Beam. The area must be at least 5' x 6' (1.5 m x 1.8 m) for each boom section. A bench-vise is recommended to hold the booms while the elements are being installed. An alternate method is to drive a 5' (1.5 m) length of mast material into the ground and attach the entire boom and boom-to-mast bracket to this mast temporarily during assembly. If you assemble this antenna over a grassy area, precautions should be taken so that hardware is not accidentally lost during assembly. A concrete drivewa
Tools: The following easy assembly of the 215DX Beam:
Qty Tool Type 1 Tape measure, 12 ft. I Nut Driver, 1/2 in. 1 Nut Driver, 7/16 in. 1 Nut Driver, 3/8 in. 1 Nut Driver 11/32 in. 1 Screwdriver, small flat blade
is an excellent area for assembly.
tools are required for
One nut driver should have a hollow handle. This can be used for pushing on the pushnuts. Standard 'wrenches or adjustable wrenches may also be used in place of the nut drivers.
Make all measurements to the given dimensions, plus or minus, not more than 1/16 inch! The assembly of this antenna will be easier if you read this manual completely through at least twice and follow the recommended directions. Allow at least 4 hours for assembl
.
ASSEMBLY OF THE BOOM-TOMAST BRACKET AND BOOM
Select the boom sleeve, insert, and splice, boom sections and mast bracket parts as shown in Figure 3. Line-up the holes in the 6 boom sections as shown. The #3 and #4 boom sections should meet at the center of the boom-to-mast brackets for best wind area balance.
The boom sections can be identified by their length and diameter. The mating ends of each boom section can be identified by the element mounting hole reference dimensions as shown in Fi
ure 2.
If the elements are to be installed in the boom sections indoors, label each boom end with masking tape at this time, and assemble the boom sections together when the antenna is ready to be attached to the mast.
If the elements are to be installed in the boom outdoors, assemble the boom sections together at that time and ti
hten all hardware securely.
When unpacking your antenna, check inside of all tubing for small parts and elements. To conserve space, these smaller articles are sometimes put inside larger pieces. Check all parts against the parts list in the rear of this manual to ensure no parts are missing.
Figure 3 Assembly of Boom
DETAIL A
temItean
,
d
d
l
I No. Description No.
15 Boom 1 16 Boom 2, 1 1/8" x 48", drilled 33 Caplug, 1 1/8", bl ue
17 Boom 3, 1 1/4" x 7 2" , dr il l ed 42 Bolt, #10-24 x 1 1/2", hex he ad 18 Boom 4, 1 1/4" x 7 0" , dr illed 46 Bolt, 1/4"-20 x 3/4", hex head 19 Boom 5, 1 1/8" x 57 1/2", drille d 48 U-Bolt, 5/16"-18 x 3 5/8" 20 Boom 6, 1" x 48" , dr il le 21 Center Bo o m S pl ice, 1 1/8" x 26" 55 Nut, 1/4"-20, hex head 22 Boom Sleeve, 1 1/4" x 2" 56 Nut, 5/16"-18, he x head 23 Rear Boom Splice, 1" x 6" 60 Lock 29 Bracket, Boom Body, 1 1/4" 61 Lockwasher, 5/16" split, stainless s te el 30 Bracket, Boom-to-Mast, 1 l/4" 62 Lock-washer, #10, internal, stainle s s
1 1/8" x 48", drille
32 Caplug 1", black
54 Nut, 910-24, hex , s tainl ess stee
-
washer, 1/4" internal , stainless
_
DETAIL B
Figure 4 Assembly of Boom and Boom-To-
Mast Bracket
ASSEMBLY OF DRIVEN ELEMENT
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Install the two driven element clamps (Item 40) on the boom sleeve (Item 22) and Boom No. 1 (Item 15) using a single 10-24x 2 inch bolt (Item
45) and a No. 10 lockwasher (Item 62) and 10 -24 hex nut (Item 54), as shown in Figure 4, Detail A. Install the two DE halves (Item 25) into the DE clamps using 10-24x1 inch bolts (Item 49), No. 10 lockwashers (Item 62) and 10-24 hex nuts (Item 54). The overall length of the DE should be 38 inches (965 mm). Tighten all hardware securely.
Install the T-match tubes (Item 26), and T-match straps (Item 41) using 1/4 inch and No. 10 hardware as shown in Figure 4, Detail B. Do n ot tighten hardware at this time.
ELEMENT SPACINGS
Element Spacings from previous element
Inches MM
DE 163/8 416 D1 73/8 187 D2 14 356 D3 177/8 454 D4 203/4 527 D5 23 584 D6 24 1/2 622 D7 261/4 667 D8 27 1/2 699 D9 285/8 727 D 10 29 1/2 749 Dll 301/2 775 D12 313/8 797
D13 321/4 819
Insert the long end of the reflector into the mounting holes on the #1 boom section, as shown in Figure 5. Slide another element insulator over the other end of the reflector, and push it onto the element until it seats into the mounting hole. Recheck the exposed length of the reflector and re
Carefully slip the 3/16 inch pushnuts (Item 52) over each end of the reflector and push them along the element until they are snug against each element insulator. Check the exposed length of each side of the reflector after this process to ensure the correct dimensions. Remove any metal shavings which might short the element to the boom.
NOTE: You may wish to use a hollow handled nut-driver or the short length of 3/8 inch tubing (Item 67) to help push the element insulators and pushnuts onto each element. If you accidentally slide a pushnut on too far, then you should cut it off the element and try again with one of the spare pushnuts.
Select one each of elements - Dl, D2 (Items 2 and 3). Identify these elements by the length and color bands listed in Table 1. Install these elements on the #1 boom in the holes shown in Figures 3 and 4, using the insulators and pushnuts and methods as described earlier.
Select one each of elements - D3, D4 (Items 4 and 5). Install these elements on the #2 boom in the holes shown in Figure 3.
osition if necessary.
ASSEMBLY OF OTHER ELEMENTS
Select the reflector element 3/16" x 39 3/4" (Item 1), marked with two black bands near one end. Also select two (2) insulators (Item 34) and two (2) pushnuts (Item 52).
Push one of the element insulators onto the reflector, so that it's inside shoulder is 19 5/16 inches (491 mm) from the nearest end.
Select the remaining elements - D5 thru D13 (Items 6-14). Install these elements on the #3, #4, #5 and #6 booms in the remaining holes as shov;n Figure 3.
After the installation of all elements check each exposed length from Table 1. Also check to make sure the elements are in the proper order on each boom section. If any element has to be adjusted or moved, there are extra pushnuts supplied for partial reassembly.
Item Item
No. Description No. Desc ription
1 Reflector, 3/16" x 39 3/4" 41 T-match strap 2 D1, 3/16" x 37 7/16" 45 Bolt, #10-24 x 2", hex head 3 D2, 3/16" x 37 1/8" 46 Bolt, 1/4"-20 x 3/4", hex head
15 Boom, No. 1, 1 1/8" x 48" 49 Bolt, #10-24 x 1", hex head 22 Boom Sleeve, 1 1/4" x 2" 50 Bo lt, # 10-24 x 1/2", hex head 25 Driven Element, 7/16" x 18 1/4" 52 Pushnut, 3/16" 26 3/8" x 16 (T-match tubes) 54 N ut, # 10-24, hex head 34 lnsulator ele ment 55 N ut, 1/4"-2 0, hex head 35 Caplug, 7/16" 60 Loc kwasher, 1/4", int ernal 40 Driven Element clamp 62 Lockwasher, #10, internal
Figure 5 Rear Boom and Driven Element
Assembly
hem Part Total Length Exposed Length
)
y be
ped securely to
boom.
Element
R 1 160096 393/4 1010 195/16 491 2 - Black/Black
D1 2 160097 377/16 951 185/32 461 1- Brown D2 3 160098 371/8 943 18 457 1 -Red
D3 4 160099 363/4 933 1713/16 452 1 -Orange D4 5 160100 367/16 926 1721/32 448 1 - Yellow
D5 6 160101 363/16 919 1715/32 444 1 - Green D6 7 160102 3515/16 913 1711/32 441 1 - Blue
D7 8 160103 3513/16 910 179/32 439 1 - Violet D8 9 160104 359/16 903 175/32 436 2 - Violet/Violet D9 10 160105 353/8 899 171/16 433 1 -White D10 11 160106 351/8 892 17 432 2-Brown/Black
D11 12 160107 35 889 1615/16 430 2 - Brown/Brown
D12 13 160108 3513116 D13 14 160109 349/16 878 16 25/32 426 2 - Brown/Orange
No. No.
Inches mm Inches mm Color Bands
884 ,
1629/32 429 2 - Brown/Red
TABLE 1
Element Length and Color Band Identification
ATTACHMENT OF BALUN ASSEMBLY
Select the balun assembly ( Item 31), the connector bracket (Item 37), and t he hard ware shown in Figure 6. Insert the 10-24 x 1 1/2 inch bolt (Item 42) through the connect or brac ket before attaching the bracket to the t ype "N" connector on the balu n asse mbly using 4 -40 hardware (Items 44, 59, 57) as shown in Figure 6.
Attach the balun asse mbly with c onnector bracket to the boom using 10 -24 hard ware ( Items 42, 62,
as shown in Figure 6.
54
It you are assemblin g more than one ant enna , for stacking, ensure that the s quare sold er lug a nd shrink-tube marked side o f the R G-303 balu n are on the same side of e very anten na. This is very important for proper p hasin g of 2 or mor e antennas.
Attach the balun assembly to the T -match tubes (Item 26) with #8 -32 hardware (Ite ms 43, 58, 51) as shown in Figure 6. Ti ghten all hard ware securely. The feedpoint end of the balun asse mbly ma
ta
the
No. Description Item
, sp
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15 Boom, No. 1, 1 1/8" x 48"
22
25 Driven Element, 7/16" x 18 1/4" 46 26 3/8" x 16 (T-match tubes) 51 31 Balun Assembly, 215DX 54 37 Connector Bracket 55 40 Driven Element clamp 57 41 T-match strap 58 42 Bolt, #10-24 x 1 12", hex head 59 43 Bolt, #8-32 x 12", round head 60 44 Bolt, #4-40 x 3/8", pan head 62
Boom Sleeve, 1 1/4" x 2'
.
ATTACHMENT OF BOOM SUPPORTS
No.
45
Description
Bolt, # 10-24 x 2", hex head Bolt, 1/4"-20 x 3/4", hex head Nut, #8-31, hex head Nut, #10-24, hex head Nut, 1/4"-20, hex head Nut, #4-40, hex head Lockwasher, #8, internal Lockwas her , #4
lit Lockwasher
Figure 6
Balun Assembly
Select the boom support tubes ( Items 24 , 27, 28), U-bolt (Item 48), U-bracket cl amp ( Item 38), boom support straps ( Item 36) and associated
Attach the boom supports to the 1 1/8 inch boo m sections as shown in Fi gure 7. The b oom supp orts can be above the boom tube or below the boom, when installed. Ti
hten the # 10 hardware
Install the assembled antenna with boo m support on a temporary mast at e ye-level, so that the boom support tubes may be adjusted t o level th e boom. The dimensions s h own in Figure 7 are close, however so me adj ustments may be necessary.
Disassemble the U-bolt and U-brac ket clamp and tape the boom support tub es to the boom u ntil installation on your mast or tower
NOTE: The 215DX antenna asse mbled per these instructions should be balan ced wit h respect to wind load. If you wish to balance this antenna with respect to wei ght, the bo om­to-mast bracket and U-brac ket clamp may be moved closer to the D7 el ement. If us ed in a phased array, all antennas should be assembled identically.
INSTALLATION
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Attach your feedline to the t ype "N" connect or on the balun assembly. T ight en securel y and tape the coax to the boom every 2 feet for str ain relief. Do not allow the feedline to t ouch an y director element.
The driven element and f eedline may be positioned on either the bottom or top of the boom; however when stac king 2 or mor e antennas, the balun asse mbly and the marked side of each balun should be o n the same side for all antennas in the array. The 215DX sh ould be installed with the boom supp ort tubes either abo ve or below the boo m. Position t he boom-supp ort U­bolt for minimum boom s ag, and ti ghten sec urel y.
Recommended feedline for the 215DX a ntenna is a low-loss cable such as Beld en 821 4, 99 13, or Times LMR-400 with type "N" connectors.
WARNING
All request, inquires, war rant y claims, or t o order replacement parts contact :
Hy-Gain 308 Industrial Park Road Starkville, MS 39759 USA Phone: (662) 323-9538 Fax: (662) 323-6551
ANNOUNCING
Hy-gain also makes si milar antennas f or 50 M Hz and 4321MHz for S SB/ CW DX. Pr oduct 23 0S-1 , model 64DX features 4 el e ments on a 12 fo ot boom for 50-54 MH z. Product 231S , model 7 0­31DX features 31 eleme nts on a 24 f oot boo m for 432-438 MHz. Product 343S, Model 66DX features 6 elements on a 2 4 foot boom for 50 -54 MHz.
Do Not allow any part of the antenna to touch powerlines. This could cause severe burns and/or fatal injuries.
When mounting the 215DX beam above or below any other antennas, all ow at least 5 feet for minimu m i nt era ct i on.
The recommended stacking dista nces for t he 215DX antenna is (167 inches / 4.25 m) in the E­plane and (159 inches / 4.03 m) in the H-plane
SERVICE INFORMATION
If you encounter technic al proble ms and ne ed assistance, you should contact t he Telex/H y-Gain Customer Service De
You should retain your sa les receipt or other proof of purchase for antennas that are still under warranty. (See separate s heet for Hy-Gain Warranty)
artment in Lincoln, NE.
The 215DX may be modified by addin g more directors. The addition of D14, 34 7/16 inches long, at 32 3/4 inches from D 13 and D 15, 34 5/16 inches lon g at 32 3/ 4 inches from D1 4 will produce a gain of 15.0 dBd at 144.2 M Hz. T hese element lengths are valid using the same method of mounting on a 7/8 i nch dia meter by 6 7 inches long boom extension. If a 1 inch diameter boom extension is used, thes e ele ment lengths are s till valid. The driven ele ment ma y need to be changed, however, to obt ain a good V SWR.
Look for updates on the Hy-Gain WE B pa ges:
http://www.hy-gain.com
Item
No.
Part
No.
Description Qty
1 160096 Reflector, 3/16" x 39 3/4" .. ..... .... ..... ..... ..... .... ..... .... ...... ....... ..... .... ..... ....1
2 1600 97 D 1, 3/16" x 37 7/16 . ..... ..... .... ..... ..... ..... .... ..... ..... .... ..... ..... ..... ..... 1
3 160098 D2, 3/16" x 3 7 1/8" . .... .... ...... ..... .... ..... ..... ..... ..... .... ..... ..... ..... .... ..... ..... ..1
4 160099 D3, 3/ 16" x 3 6 3/4" . .... .... ...... ..... .... ..... ..... ..... ..... .... ..... ..... ..... .... ..... ..... ...1
5 160100 D4, 3/16" x 36 7/16 ........ ...... ..... .... ..... ..... ..... ..... .... ..... ..... ..... .... ..... ..... 1
6 160101 D5, 3/16" x 36 3/16 .... .... ...... ..... .... ..... ..... ..... ..... .... .... ...... ..... .... ..... ..... . 1
7 160102 D6, 3/16" x 35 15/16 .... .... ..... ..... ..... .... ..... ..... ..... ..... .... ..... ..... ..... .... .... 1
8 160103 D7, 3/16" x 35 13/16" . .... ...... ..... .... ..... ..... ..... ..... .... ..... ..... ..... .... ..... ..... .. 1
9 160104 D8, 3/16" x 35 9/ 16 .. ..... ..... .... ..... ..... ..... .... ..... ..... .... ..... ..... ..... ..... ..... .. 1
10 0160105 D9, 3/ 16" x 3 5 3/8" . .... .... ...... ..... .... ..... ..... ..... ..... .... ..... ..... ..... .... ..... ..... ...1
11 160106 D 10, 3/16" x 35 1/8 ” ... ... ...... ..... ..... ..... ..... .... ..... ..... ..... .... ..... ..... ..... ..... . 1
12 160107 D11, 3/16" x 35" ....... ...... ........ ......... ....... ....... ....... ........ ....... ....... ......1
13 160108 D 12, 3/16" x 34 13/ 16 ... ...... .:.... ..... .... ..... ..... ..... .... ..... ..... ..... .... ..... ..... 1
14 160109 D 13, 3/16" x 34 9/1 6 ... .... ..... ..... ..... .... ..... ..... ..... ..... .... ..... ..... ..... .... ..... 1
15 179691 Boom 1, 1 1/8" x 48" drilled........ ....... ....... ....... ....... ........ ....... ....... ........ l
16 179692 Boom 2, 1 1/8" x 48" drilled..... ........ ....... ....... ....... ....... ....... ....... ........ ... l
17 179693 Boom 3, 1 1/4" x 72" drilled..... .......... ....... ....... ....... ........ ....... ....... ....... .1
18 179694 Boom 4, 1 1/4" x 70" drilled..... .......... ....... ....... ....... ........ ....... ....... ....... .1
19 179695 Boom 5, 1 1/8" x 57 1/2" drilled..... ....... ........ ....... ....... ....... ....... ....... .....1
20 179696 Boom 6, 1” x 48" drilled ........... ....... ....... ........ ....... ..... ......... ....... ....... ...1
21 179697 Center Boom Splice, 1 1/8" x 26".. ..... ..... .... ..... ..... ..... ..... ....... .... ..... ..... .1
22 179698 Boom Sleeve, 1 1/4" x 2" ............. ....... ....... ....... ...... ......... ....... ......... .....1
23 179699 Rear Boom Splice, 1" x 6" ........ ....... ....... ....... ....... ....... ........ ....... ....... ....1
24 191027 Boom Support, 1" x 72"....... ....... ........ ....... ....... ....... ....... ....... ........ ....... 1
25 179701 Driven Element, 7/16" x 18 1/ 4 ... ..... ..... .... ..... ..... .... ..... ..... ..... ..... ..... .... .. 2
26 179702 T -Match T ube, 3/8" x 16" drilled ....... ..... .... ..... ..... ... ...... ..... ..... ..... ....... ..2
27 191014 Boom Support, 1" x 60", drilled ............ ....... ....... ....... ........ ......... ....... ...1
28 191015 Boom Support, 7/8" x 57", drilled ......... ....... ....... ....... .......... ....... ....... ...1
29 385144-1 Bracket, Boom Body, 1 1/ 4" .......... ....... ....... ....... ....... ........ ....... ....... ......1
30 385142-1 Brac ket, Boom-To -Mast, 1 1/4"... ....... ........ ......... ....... ....... ........ ....... .....1
31 878271 Balun Asse mbly, 215DX .. ........ ....... ....... ....... ....... ....... ........ ....... ....... ... 1
36 160011 Plate, mast supp ort...... ....... ....... ........ ....... ......... ....... ...... ......... ....... ....... .1
878269 Pa rts Pack, 232S, Insulator ....... ....... ....... ....... ....... ........ ....... ....... ....... ....1
32 450401 Caplug, 1, . Blac k.... ..... .... ..... ..... ..... ..... .... ..... ..... ..... ..... .... ..... ..... ..... .... .1
33 450421 Caplug, 1 1/8" Blue........... ....... ........ ....... ....... ....... ....... ....... ........ ....... .1
34 460337 Insulator, element, Blac k..... ..... ....... ..... ..... ..... .... ..... ..... ..... .... ..... ..... ..30
35 455644 C aplug, 7/16", Blac k ...... ......... ..... ......... ....... ....... ....... ........ ....... ....... . 2
878272-2 Parts Pack, 232S, Straps...... ....... ....... ....... ....... ........ ....... ....... ....... ....... .. 1
37 179663 Connector brac ket..... ..... ..... ..... .... ..... ..... ..... ....... ..... .... ..... ... ....... ..... ....1
38 540036 U-bolt, 5/16"- 18" x 2 11/16 .... ....... ....... ....... ....... .......... ....... ....... ....... .1
39 358758 Clamp, tubing, # 16 ..... .... ..... ..... ..... .... ..... ..... ..... ..... .... ..... ..... ..... .... ..... ..2
40 160055 Boom Element Strap .............. ....... ....... ........ ....... ....... ....... ....... ....... ....2
41 160074 DC Clamp, OSC AR.... .. ... ....... .... ..... ..... ..... .... ..... ..... ..... ..... .... ..... ..... ...2
-
Ite
m
42 500159 Bolt, #10-24 x 1 1/2", hex head ...........................................„.........„ 18
43 500185 Bolt, #8-32 x 1/2", round head ............................................................ 3
44 500374 Bolt, #4-40 x 3/8" pan head .........:..:...................................................3
45 500321 Bolt, #10-24 x 1 3/4", hex head ..........................................................1
46 505266 Bolt, 1/4" - 20 x 3/4", hex head cap.................................................... 8
47 (Not Used)
48 540067 U-Bolt, 5/16" - 18 x 3 5/8".................................................................2
49 504069 Bolt, # 10 - 24 x 1 ", hex head ..............................................................2
50 500158 Bolt, #10 - 24 x 1/2", hex head ...........................................................2
51 550063 Nut, #8 - 32, hex head ....................................................................... 3
52 550081 Pushnut, 3/16"...................................................................................35
53 (Not Used)
54 554071 Nut, #10 - 24, hex head, stainless steel .............................................23
55 554099 Nut, 1/4" - 20, hex head ..................................................................... 8
56 555747 Nut, 5/16" - 18, hex head ....................................................................6
57 559612 Nut, #4 - 40 hex head......................................................................... 3
58 560035 Lockwasher, #8 internal, stainless steel .............................................. 3
59 561530 Lockwasher, #4 split, stainless steel .................................................... 3
60 562961 Lockwasher, 1/4" internal, stainless steel ............................................ 8
61 564792 Lockwasher, 5/16" split, stainless steel ............................................... 6
62 565697 Lockwasher, #10 internal, stainless steel ..........................................23
63 (Not Used)
64 179856 Support angle boom ...............................................................................2
65 179857 Support angle mast................................................................................2
66 191028 Boom support, 7/8" x 60", drilled ..........................................................1
67 179720 3/8" x 6", tubing.....................................................................................1
Part
No.
878270-2 Parts Pack 232S, Assembly Hardware .................................................. 1
Description Qty
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