Hy-gain EXP-14 INSTRUCTION MANUAL

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INSTRUCTION MANUAL
Model EXP-14
Broadband Tribander 10, 15, 20 Meter
Hy-
Hy-
Hy-
308 Industrial Park
tarkville, MS 39759 USA
323-9538 FAX: (662) 323-6351
ain
ain
ainHy-
ain
Ph: (662)
Table of Contents
Table of Contents
Table of Conten tsTable of Conten ts
Page CHAPTER
1............. ...... .. ... ...... ………….. …. ..... ..... .. ...... ... ...... .. ... ...... .. ...... .. ... ...... .. ..... .... ..... ... .. ...... ... ........... .. .... .... 1-1
General Description... ..... ...... …..... ...... ..... ...... ..... ...... ..... ...... ..... ..... ...... ..... ......... ..... ..... . ...... .......... . ... ... .1 - 1
Driven Element Description….…………………………………………………………………..1-1
Specifications .....................................................................................….................:................................ 1-2
CHAPTER 2......: ..... ..... .:.... ...... ..... ...... ..... ...... ..... ...... .:... ..... ...... ..... ...... ..... .... ....... ...... ..... ........... ... ... ..... ... .2 -1
Preparation for Asse mbly ...... ..... ...... ..... ...... ..... ...... .. ......... ..... ..... ...... .…. ......... ..... ...... ..... ...... ........... .. ..2- 1
Option QK-710........ .... ....... ..... ..... ...... ..... ...... ..... ...... ..... ...... ..... ...... ........ …. ....... ..... ...... ..... .............. .... ...2 -1
Assembly of the Boom-to-Mast Br acke ts and Boom..... ...... ..... ..…. .....… .. ......... ........ ...... ..... ...... ... ....2-2
Element-to-B oom Brac kets.... ...... ..... ...... ..... ..... ...... ..... ...... ..... .... …....... .... …. ......... ..... ...... ..... ...... .........2- 2
Installation of Tubing Clamps .. ...... ..... ..... -..... ..... ...... ..- ..-....... .... ...... ...... .... ….. .......... ...... ..... ........... . ...2 -4
Element Assembly ... .... ....... ..... ...... ..... ..... ...... ...... ........ ..... ..... ...- -. -. ............. .... ….. .......... ...... ....... ......... ..2 -5
10-15-20 Me te r Dir ec tor E le me n t.... ... .. ... ... ... .. .. .... ... .. ... ... .. ... ... …. .... ... ... .. ... ... . … . . ........ ... .. ... ... ... .. ...... .2- 6
Front Sleeve Element...............................................................….........................…...............................2 -7
Center Driven El emen t..... ...... ..... ..... ...... ..... ...... ..... ...... ..... .... …. ......... ..... .:.... ..... ...…. ....... ...... ........... .. ..2 -8
Rear Sleeve El eme nt.... ....... ...... ..... ...... ..... ..... ...... .... ....... .… .. .......... ...... ..... ...... ..... .... …. ......... ................ .2 -7
10-Meter R efl e c tor Ele me n t.. ... .. ... ... ... .. ... ... ... .. ... ... .. ... ... ... . …. . ........ .. ... ... .. . ..... ... .. ... ... … . . ...... ... .. ...........2- 9
15-20 Meter R eflec tor Ele men t..... ...... ...... ..... ..... ...... ..... ...... ..... ...... ..... ...... ..... ...... ..... .... ……. .............. 2-10
Element Alig nment... ..... ...... ..... ...... ..... ...... ..... ...... ..... ..... --. .......... ..-. ....... ..... ...... ..... ...... ..... ...…............. 2-10
Final Assembly Para-Sleeve Driven Element System ............................................................……..... 2-13
Beta Match Assembly... ....... ..... ...... ..... ...... ..... ...... ..... ..... ...... ..... ...... ..... ........ ...... ..... ...... ..... ........... .... 2 -1 3
Para-Sleeve S pa c er Asse mbl y .. ... .. ... ... ... .. ... ... ... .. ... ... .. ... ... ... .. ... ... ... .. ... ... ... .. ... ... .. ... ... ... .. ... ... ... ..... ... 2 -1 3
Final Assembly Rope Dampening................................................................................................... 2-15
Final Assembly Chec kli st...... ..... ...... ..... ...... ..... .... ....... ...... ..... ..... ...... ..... ...... ..... ...... ..... ...... ........ ... .. .. 2 - 1 5
CHAPTER 3..................................................--..................................................................................... ..... 3- 1
Installation........ ... ..... ... ...... .. ... ..... ... ...... .. ... ...... .. .... .... ...... ... .. ...... ... ..... ... ... ..... ... ..... ... ........... ... ..... ... .. ...... 3- 1
Installation on a Crank- Up Towe r....... ..... ...... .... ....... ..... ..... ......... ..... ...... ... ....... ...... ..... ...... ..... ........... 3- 1
Attaching the Antenna to the Ma st ....... ..... ..... ...... ..... ......... ..... ..... ...... ..... ...... ..... ...... ..... ...... ........... .. .3- 1
Other Types of Towers.... ...... ..... ...... ..... ...... ........ ..... ...... ..... ...... ..... ..... ...... ..... ...... ..... ...... ..... .............. ..3- 1
Lightning Protection.............................................................................................................................3-1
Attachment of Feedli ne ....... ...... ..... ...... ..... ..... .... ....... ...... ..... ...... ..... ...... ...... ....... ...... ..... ...... ........... ..... 3- 2
VSWR Curves.... ...... ..... ...... ..... ...... ..... ...... ..... ..... ...... ..... ...... .... ....... ..... ...... .... ....... ..... ...... .......... ... ... ..... . 3-2
CHAPTER
4............. ... ..... ... ... ..… …. ..... ...... .. ... ..... ... ...... .. ... .... .... ... ...... .. ... ..... ... ...... .. ... .... .... ... ..... ........... ...... .. 4- 1
Operation………... ...... .. ... .... .... . ....... ... ...... .. ... ...... .. ...... .. ... ...... .. ... ...... .. ...... .. ... ...... .. ... ...... .. ...... ... .4- 1
Maintenance .............................……............................................................................................4-1
CHAPTER 5....... ... .. ... .. .... .. ... .. …………... ... ...... .. .. .. .. ... ... ... .. ... ... . .. ... ... .. ...... . .. ..- 5 - 1
Troubleshooting .......... ... ... .. ... ... ... .. ...... .. ... ... . .... .. .... ... .. ... ... ... .. ... ... .. ...... ... .. .. .... ... .. ... ... .. ..5-1
CHAPTER 6....... ..... ..... ...... ...... ..... ...... ..... ...... ..... ...... ..... ..... ...... ..... ...... ..... .... ....... ...... ..... .............. ... ...6 - 1
Service Inform ation ...... .. .... ...... ..... ...... ..... -..- ...- -. .......... ...... ........ ...... ..... ..... ...... ..... ...... ........... ..... ... 6- 1
Parts List.............………….................................................................................................................6-1
Converting America n Mea sureme nts to Metr ic..... ..... ...... ..... ...... ..... ..... .... ....... ...... ..... ...... ..... ...... ...6 -3
-i-
LIST OF ILLUSTRATIONS
Figure
e
1 Overall View ................. ... ... ... ....... ... ... ... ....... ... ... ...... .... ... ... ...... .... ... ... ....... ... ... ...... .... .......1-1
2 Boom-to-Mast Bracket....... ...... .... ... ...... .... ... ...... ... .... ...... ... ... .... ...... ... ... ....... ... ... ....... ... ...2 -2
3 Assembly of Boom .......... ... ....... ... ... ... ....... ... ... ....... ... ... ... ....... ... ... ... ....... ... ... ....... ... ... ... ....2-3
4 Element-to-Boom Brackets ........ ... .... ...... ... ... ....... ... ... ... ....... ... ... ....... ... ... ....... ... ... ... ....... 2-3
5 Tubing Clamps .......... ... .... ... ...... .... ... ... ...... .... .... .. ...... .... ... ... ...... .... ... ...... .... ... ... ...... .... ... ....2-4
6 10-15-20 Meter Director Element........ .... ... ...... .... ... ...... ... .... ...... ... ... ....... .... .. ....... ... ... ..2-6
7 Front Sleeve Element............ ...... ... .... ...... ... .... ...... ..... . ....... ... ... ... ....... ... ... ....... ... ... ....... ... 2-7
8 Rear Sleeve Element ............. ... ....... ... ... ....... ... ... ... ....... ... ... ...... .... ... ...... ... .... ... ...... .... ... ...2 -7
9 Center Driven Element ............ ... ...... .... ... ...... ... .... ..... .... ... .... ...... ... .... ...... ... ... .... ...... ... ... .2-8
10 10 Meter Reflector Element ............... .... ... ...... .... ... ...... ... ... ....... ... ... ....... ... ... ....... ... ... ....2-9
11 15-20 Meter Reflector Element......... ...... .... ... ...... ... ....... ..... . ....... ... ... ....... ... ... ...... .... ~ 2-10
12 Element Assembly and Antenna Dim e nsions ... ... ... ....... ... ... ....... ... ... ...... .... ... ...... ... . 2-11
13 Para-Sleeve Driven Element Connection s.. ... ....... ... ... ....... ... ... ....... ... ...... ... .... ...... ... 2-12
Pag
Detail A Beta Support Clamps and Insulator Assembl y ...... .... ...... ... ... ....... ... ...... .... .. 2-12
Detail B Beta Shorting Clamp Assembly ....... ... ... .... ...... ..... .. ...... ... ... ....... ... ... ....... ... ... ... 2-12
14 Para-Sleeve Spacer Detail....... ...... ... ... ....... ... .... ...... ... ... ....... ... ... ...... .. 2-14
Detail A 5/8" Clamp on Open-Sleeve Spa cer Insu lator.. ...... ... ... ....... ... ... ....... ... ...... ... .... . 2-14
Detail B 11/4" Clamp on Open-Sleeve Spacer I nsulator. ... ....... ... ... ....... ... ... ...... ..... .... 2-14
15 Rope Dampening .......... .... ...... ... ... ....... ... ... ... ........ .. ... ....... ... ... ... ....... ... ... ........ .. ... ... ...... 2-15
16 VSWR Charts ............... ..... .... ... ... ...... .... ... ... ...... ..... .. ...... ... .... ... ...... .... ... ... ....... ... ... ...... .....3-
2 Attachment
1 VSWR Record................. ... .... ... ...... ... .... ...... ... .... .... ..... ... .... ...... ... ... .... ...... ... .... ...... ..... .6 -4
Insert Element Assembly and Antenna Dimensions
CHAPTER 1
General Description
The Hy-Gain Explorer 14 is a very unique 4-ele­ment, three band beam antenna designed for broadband, high performance, high efficiency operation on the Amateur 10, 15, and 20 meter bands. The boom length of 14 feet 11/2 inches (4.17 m) and a longest element of 31 feet 6 inches (9.6 m) combine for a modest 17 foot 3 inch turning radius, small enough for most city lots. Broadbanding is accomplished through the use of a monoband reflector on 10 meters, a duoband reflector on 15 and 20 meters and a very unique driven element system called the Para-Sleeve
Stainless steel hardware and clamps are used on all electrical and mechanical connections. Hy­Gain's 50 ohm BN-86 balun and new Beta Multi­Match are supplied. Add-on kits for a 30 or 40 meter driven element are available as option QK-
710. The antenna is designed to fit masts from 2" to 2 1/2" in diameter and can be rotated with Hy-
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Driven Element
The Explorer 14 utilizes a new concept in driven element design, called the Para-Sleeve System (Patent No. 4,604,628). Basically, the design con­sists of on *open-sleeve dipole that has been op­timized for maximum bandwidth and directivity within a Yagi-Uda configuration of parasitic ele­ments. The open-sleeve dipole has evolved from the coaxial sleeve dipole; however, it is much easier to tune and exhibits less wind loading. The ParaSleeve System consist of a trapped driven element for 15 and 20 meters, electrically connected to the balun and Beta-Match; and a set
This driven element system allows half element lengths of 0.209 wavelength on 20 meters, 0.242 wavelengths on 15 meters and 0.241 wavelength on
of two parallel sleeve element for 10 meters.
For more information on the open-sleeve dipole, see H.E. King and
*
J.L.
of a Balun-Fed Open-Sleeve Dipole in Front of a Metallic Reflector", IEEE Trans. Antennas Propagation,
Vol. AP-20,201-204,
March
1972. Also
see: Roger
Cox,
"The Open-Sleeve Antenna", CQ Magazine,
Figure 1
Wong, "An Experimental Study
Vol. 39,
CHAPTER 6
p
361/
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Preparation For Assembly
FOR OUR OVERSEAS CUSTOMERS: If you use the Metric System, see American-to-­Metric Conversion Table in the rear of this manual. The United States uses American units of weights and measures.
Choose a large, clear area to assemble the EX14. The area must be at least 14' x 32' (4.3 m x 9.7 m). You may wish to use sawhorses or chairs to support the boom during assembly. An alternate method involves driving a 5' (1.5 m) leng th of mas t ma te ri al in t o th e gr ound and attaching the boom and boom-to-mast bracket to this mast temporarily during assembly. This permits eye level installation of parts and allows easy alignment of elements after assembly. If you assemble this antenna over a grassy area, precautions should be taken so that hardware is not accidentally lost during assembly. A concrete
The assembly of this antenna will be easier if you read this manual completely through at least three (3) times before beginning assembly. Allow at least 5 hours for assembly. Double and tri
NOTE: An
in this manual for use when assembling the
Option QK-710
The Hy-Gain Model QK-710 is an optional kit that will allow you to add 30 or 40 meter operation to your Explorer 14 antenna. The kit supplies all the necessary hardware and instructions to add an extension onto the Para-Sleeve driven element for either 30 or 40
If you anticipate adding this kit to your Explorer 14, you may make the following adjustments before adding the QK 710.
le check ALL dimensions
extra Figure 12 has been inserted
Whenunpackingyou antenna, check inside of all tubing parts (traps, smaller tubing, etc.). To conserve space, these smaller articles are sometimes put inside larger pieces. Check all parts against the Parts List to make sure no parts are missing. The hardware supplied with this antenna is bagged by thread size for
All tubing supplied with the EX-14 telescopes together. Make all measurements to the given dimensions, plus or minus, no more than 1/8
- Disassemble the Para-Sleeve spacers from the sleeve elements (FS-1 and RS-1).
Figure 14.
Increase the distance between the central driven element and both sleeve elements from 6" to 7" . This wil l redu ce th e distance to the director and 10 meter reflector by 1" each. See Figure 12.
Increase the length of the DE-2 from
2" to 37 1/2"
Slide the 15 meter DE trap all the way
Adjust FS-2 to 48" and RS-2 to
Remove DE-3 and the 1/2" element tubing clamps from the center driven element. Save the compression clamps.
An extension to the spacers
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See
Assembly of the Boom-to-mast Brack-
tighten the bolts unt
ucted to do so.
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Select the boom-to-bracket clamp parts (Item Nos. 2 and 3). Loosely assemble them on the boom ends (Item No. 20), as shown in Figure 2. Line up the holes on both brackets and both boom ends. Secure the two brackets together with four (4) 1/4"-20 x 3/4" bolts, lockwashers and nuts. Secure the brackets to the boom ends using the 5/16"-18 x 2 3/4" bolts, lockwashers and nuts. Tighten these six (6) bolts securely.
Assemble the two cast aluminum brackets (Items No. 1) on the mast at the desired height above your tower. Secure the two brackets together using the two (2) 5/16"-18 x 3" bolts, lockwashers and nuts. You may wish to drill a hole through your mast so that a 5/16"-18 x 3 1/2" bolt may be inserted through the cast brackets and the mast and tightened. This bolt will prevent the antenna from twisting on the mast in high winds. See Figure 2. The four (4) 5­inch bolts will be installed when the antenna is installed on the mast.
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To save time, loosely assemble all of the elementto-boom brackets and their appropriate hardware before beginning further installation of the antenna. See Figure 4. The different size brackets can be identified by a number stamped into the surface of each bracket half DO NOT
il instr
NOTE: Bracket size #14 is used on the center driven element. Bracket size #13 is used on the driven element sleeves and on the director and 15/20 reflector. Each size number is stamped into
At this time, slide each el ement-to-boom bracket over a boom end and position all of the brackets close to their final attachment points. See Fi gure 3 and Fi
Hand-tighten the hardware on each element-to­boom bracket to prevent losing small parts, and to prevent bracket movement on the boom.
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ure 12.
Ite Item
No. Description No. Description
1 Bracket, Cast Aluminum 20 2 Bracket, Casting-to-Boom 24 Caplug, 2", black 3 Clamp, Boom-to-Bracket
Tube, aluminum, 2"x 83
Figure 3 Assembly
of Boom
Driven/Sleeve Detail
NOTE: The #4, # 13 and # 14 brackets use the same size bolts, lockwashers and nuts - in identical locations.
Item Item No. Description No. Description
4 Bracket, Element-to-Boom, #4 43
5 Bracket, Element-to-Boom, #13 44
6 Bracket, Element-to-Boom, #14 48 Lockwasher, internal, 1/4", stainless steel
25 Insulator, Front & Rear Sleeves, 5/8" I.D. 49 Nut, hex, 1/4"-20, stainless steel 28 Insulator, Driven Element, 11/4" I.D. 50 Nut, square, 1/4"-20, stainless steel
Bolt, hex head, 1/4"-20 x 3/8", stainless Bolt, hex head, 1/4"-20 x 3/4", stainless
Figure 4
Element -T o- Boo m B ra ck ets
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48
Installation of Tubing Clamps
Select the proper size tubing clamp as shown in the chart. When installing the clamps, place the clamp near the tube end with the top of the clamp over the slot in the tube as shown in Figure 5.
After adjustment of the tubing length, tighten the clamp with a 5/16 inch nut driver, socket, or open end wrench until the tubing will not
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