Hydrotech Precision-PWS 45-75 User Manual

PREC

SION

Water Systems

REPLACEMENT PARTS MANUAL

FOR MODEL: PWS 45-75, AED-2 & APK-4

SERIES 0004 0002 0001

PRECISION WATER SYSTEMS

WATER DISTILLER

MANUFACTURED BY:
PRECISION DESIGN & MANUFACTURING INC.

th

10331 - 105
WESTLOCK, ALBERTA, CANADA, T7P 2H7
e-mail: [e-mail]
PHONE [phone]
FAX [phone]

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STREET

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TABLE OF CONTENTS

1. 094150 Holding Tank Assembly, 45-75 4 & 5

2. 094151 Boiling Tank Assembly, 45GPD 6 & 7

3. 094155 Electrical Panel Assembly, 45GPD 8 & 9

4. 094156 Cooling Coils Assemblies, 45GPD 10 & 11

5. 094152 Distiller Body Assembly, 45GPD 12 & 13

6. 094153 45GPD Solenoid Valve Assembly 14 & 15

7. 094154 Distiller Head Assembly, 45GPD 16 & 17

8. 094123 Boiling Tank & Holding Tank Lids Assemblies, PWS 18 & 19

Page

9. 094157 Automatic Electric Drain Assembly, 45GPD 20 & 21

10. 094158 Automatic Pump Assembly, 45GPD 22 & 23

11. 094109 Electrical Terminals 24 & 25

12. 520129 Wiring Schematic 26 & 27

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094150, Exploded Parts List

Holding Tank Assembly, 45-75

Item # Part # Description Qty

1 520149 Dual Micro Switches WA, Short Arm 1
2 520147 Shim, Micro Switch, Lexan 2

3 025000 Nut, Hex, SS, ¼”-20 2
4 520146 Cover, Level Sensor, CD 1

5 520159 Cap Nut WA, #6-32 2
6 010000 Screw, Sheet Metal, SS, #10-12 X 1/2” 3

7 026003 Nut, Kep, Plated, #4-40 4
8 054002 Stain Relief, 7K-2 1

9 520174 Harness, Circular Plug, Level Sensor, CD 1
10 520160 Level Sensor Box WA, CD 1

11 080187 Float 2
12 520115 Leg WA, Rear Right, CD 1

13 080126 Appliance Foot, 5/16” X 1-1/2” 2
14 012008 Screw, Machine, SS, #10-24 X 3/8” Oval 16

15 520117 Leg WA, Front Right, CD 1
16 034023 Cap, Grey, 1/2FPT 4

17 520112 Holding Tank WA, 45-75 1
18 520116 Leg WA, Front Left, CD 1

19 080174 Sight, Gauge Assembly, 40” 1
20 520248 Lid Assembly, Holding Tank 1

21 520157 Rod WA, 1/8” X 39-1/4” 1

22 520176 Filter Housing WA, 2-1/2”, CD 1

23 012003 Screw, Machine, Plated, #4-40 X 3/4” 2
24 400006 Micro Switch, Short Arm 1

25 520114 Leg WA, Rear Left, CD 1
26 520168 Rod WA, 1/8” X 2” 1

27 520144 Gasket, Level Sensor Box, CD 1
28 520178 Filter Cap WA, 2-1/2” 1

29 054005 Bushing, Wire Plastic, 5/8” Hole 2
30 016017 Screw, Nylon, #4-40 X 1.25”, Fil Hd 2

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094150, Exploded Parts List

Holding Tank Assembly, 45-75

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094151, Exploded Parts List

Boiling Tank Assembly, 45-75

Item # Part # Description Qty

1 500182 Clip, Heater Studded 2
2 018009 Washer, Flat, 5/16” X 1-1/4” X 18ga, SS 2

3 025000 Nut, Hex, SS, ¼”-20 10
4 520108 Strainer WA, CD 1

5 016014 Set Screw, Black, #8-32 X ¼”, Cup Point 4
6 500278 Bar, Actuator, Boiler Float 1

7 060058 Micro Switch, Short Roller Arm 1
8 026003 Nut, Kep, #4-40 4

9 025002 Nut, Hex, Plated, ¼”-20 10
10 520218 Plate, Reset Switch, 66TM, Lexan, CD 1

11 060104 Switch, Thermo, Manual Reset, DPST, RT 1
12 018004 Washer, Flat, 20ga, SS, 5/16” X 11/16” 17

13 060005 Heating Element, 208V, 2500W 2

060006 Heating Element, 220V, 2500W 2
060007 Heating Element, 240V, 2500W 2

14 500100 Gasket, Heater 2

15 080128 O-Ring, Viton, 1/16” X 1/8” X ¼” 2
16 080127 Bushing, Teflon, ¼” X 1/8” 3

17 012003 Screw, Machine, Plated, #4-40 X ¾” 4
18 500266 Plate, Micro Switch, Lexan 1

19 500289 Shim, Micro Switch, 20ga, SS 2
20 060059 Micro Switch, Long Arm, Formed 1

21 520105 Boiler Tank WA, CD 1
22 080044 Float Ball, SS, 2.5” X 4”, #8-32 1

23 520173 Rod WA, Boiler Float, CD 1

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094151, Exploded Parts List

Boiling Tank Assembly, 45-75

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094155, Exploded Parts List

ELECTRICAL PANEL ASSEMBLY, 45GPD

Item # Part # Description Qty

1 026002 Nut, Kep, Plated, #6-32 4
2 520123 Divider, Commercial Distiller 1

3 060072 Terminal Block, 4” X 4” F250 Double Tab 1
4 012002 Screw, Machine, Plated, #6-32 X 1”, Round 2

5 060066 Rocker, 30A Breaker Double Pole 1
6 010002 Screw, Sheet Metal, Plated, #10-12 X ½” 6

7 054004 Bushing, Snap, 1.25” Hole 4
8 012020 Screw, Machine, Plated, #6-32 X 3/16” 2

9 080134 Tool, Removal, Actuator 1
10 060029 Actuator, Grey, Red-Power 1

11 060030 Actuator, Grey, Amber-Fan 1
12 060031 Actuator, Grey, White-Water 1

13 060065 Actuator, Grey, White-Water Pump 1
14 060028 Switch Base, 120/240V, Dual Light 4

15 016004 Rivet, Aluminum, 1/8” X 5/16” 2
16 520128 Panel, Electrical, Commercial Distiller 1

17 060067 Relay, T92, DPST, 30A, 240V 1
18 520152 Sleeve, Fiberglass, ½” X 13” 1

19 012009 Screw, Machine, Plated, #6-32 X ½” 2
20 520151 Sleeve, Fiberglass, ½” X 16” 1

21 060068 Terminal Block, 30A, 2” X 3”, Screw 1
22 054011 Wire Tie, Plastic, 4” 20

23 520166 Jumper, 2 Poles 2

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094155, Exploded Parts List

Electrical Panel Assembly, 45GPD

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094156, Exploded Parts List

Cooling Coils Assemblies, 45GPD

Item # Part # Description Qty

1 014009 Capscrew, SS, ¼”-20 X 3-1/2” 1
2 030012 Ferrule, Brass, 3/8” Compression 2

3 030013 Nut, Plated, 3/8” Compression 2
4 034017 Divider, 3/8”, JG 1

5 034021 Locking Clip, 3/8”, JG 3
6 520169 Tube, Adapter, Coil, CD 1

7 026000 Nut, Kep, Plated, #10-24 4
8 520189 Coil Support WA, CD 1

9 XXXXXX Eye Bolt, Modified 4
10 520171 Coil WA, Inner, CD 1

11 520170 Coil WA, Outer, CD 1
12 520188 Plate WA, Coil Top, CD 1

13 024000 Washer, Lock, SS, Helicoil, ¼” 1

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094156, Exploded Parts List

Cooling Coils Assemblies, 45GPD

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094152, Exploded Parts List

Distiller Body Assembly, 45GPD

Item # Part # Description Qty

1 520123 Divider, CD 1
2 520120 Manifold WA, CD 1

3 025000 Nut, Hex, SS, ¼”-20 2
4 060070 Hour Meter, 5 Digit, 240V 1

5 012012 Screw, Machine, Plated, #8-32 X 5/8” 6
6 520109 Body, Commercial Distiller 1

7 016004 Rivet, Aluminum, 1/8” X 5/16” 5
8 034021 Locking Clip, 3/8”, JG 1

9 500202 Tube, SS, 3/8” Diameter X 1-1/2” 1
10 034011 Bulk Head, 3/8”, JG 1

11 054022 Strain Relief, LT Fitting, ½” Black 1
12 080135 Tool, Extraction, Circular Pin 1

13 026001 Nut, Kep, Plated, #8-32 6
14 060069 Fan, Tubeaxial, 600CFM, 240V, W/Shield 1

15 026000 Nut, Kep, Plated, #10-24 6
16 520118 Power Cord Assembly, #10-4, CD 1

17 054010 Leg, Plastic, ¾” OD X 5/8” High 4
18 060022 Fuse, 1 Amp, Slow Blow 1

19 060036 Fuse Holder, Chassis, 15 Amp 1
20 060084 Keying Plug, Circular 1

21 012000 Screw, Machine, Plated, #10-24 X 1”, Round 1
22 018001 Washer, Flat, SS, 3/8” X 1/8” 4

23 060017 Pin, Female, Circular 10
24 060044 Receptacle, 7 Pin, Circular 2

25 520150 Drain Receptacle Assembly, 45GPD Auto 1

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094152, Exploded Parts List

Distiller Body Assembly, 45GPD

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094153, Exploded Parts List

45GPD Solenoid Valve Assembly

Item # Part # Description Qty

1 010000 Screw, Sheet Metal, SS, #10-12 X ½” 2
2 080197 Screen, 50 Mesh, Solenoid Valve 1

3 036005 Valve, Self Piercing Kit 1
4 052000 Tubing, LDPE, ¼” X 0.170”, PER FT 25’

5 034054 Elbow, 90 Degree, 1/8”MPT X ¼” QC Swivel 1
6 034009 Locking Clip, ¼”, JG 1

7 060027 Valve, Solenoid, Black, 1/8”FPT BE 240V 1
8 034024 Coupler, Nylon, 1/8”MPT X 3/8”HB 1

9 080056 Clamp, Gear, ¼” SS 2
10 052004 Tubing, Braided PVC, 3/8” X 0.6”, PER FT 1’

11 030003 Elbow, 90 Degree, 1/8”MPT X 3/8”HB 1

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094153, Exploded Parts List

45GPD Solenoid Valve Assembly

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094154, Exploded Parts List

Distiller Head Assembly, 45GPD

Item # Part # Description Qty

1 520126 Grate, Vent, CD 1
2 500184 Lid Assembly, Boiling Tank 1

3 012008 Screw, Machine, SS, #10-24 X 3/8”, Oval 4
4 080180 Insulation, Tube, 1-1/8” X 2-1/8” 4’

5 400123 Regular Tower WA, 200-L 1
6 080177 Clamp, Flange, W/Bolt & Knob 2

7 080175 Ring, Centering, 1” Round 2
8 080176 O-Ring, Flange 2

9 500111 Gasket, Lid, PWS 1
10 520139 Insulation, CD, Boiler Top Rear 1

11 520140 Insulation, CD, Boiler Top Front 1
12 520105 Boiler Tank WA, CD 1

13 520137 Insulation, CD, Boiler Bottom 1
14 030024 Valve, 1-1/4” Ball, Brass, Full Flow 1

15 052008 Tubing, PVC, 1-1/4” X 1-1/2” 6’
16 080121 Clamp, Gear, 1-1/4”, SS 1

17 034032 Coupler, 1-1/4”MPT X 1-1/4”HB 1
18 030025 Elbow, 45 Degree, 1-1/4”MPT X 1-1/4”FPT 1

19 520123 Divider, CD 1
20 520109 Body, CD 1

21 520138 Insulation, CD, Boiler Sides 1
22 025000 Nut, Hex, SS, ¼”-20 2

23 520120 Manifold WA, CD 1
24 010000 Screw, Sheet Metal, SS, #10-12 X ½” 24

25 054004 Bushing, Snap, 1.25” Hole 1
26 520124 Front Cover, CD 1

27 520125 Rear Cover, CD 1

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094154, Exploded Parts List

Distiller Head Assembly, 45GPD

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094074, Exploded Parts List

Boiling & Holding Tank Lids Assemblies, PWS

Item # Part # Description Qty

1 080053 Knob, Black Phenolic, ¼”-20 1
2 080058 Spring, BT, Lid, SS 1

3 080064 O-Ring, Lid Knob, Buna 112 1
4 080106 Inlay, Knob, PWS 1

5 500115 Tee Bar, Studded, 5.5” 1
6 500118 Lid, B/T, Disc, SS, 5.5” 1

7 500119 Lid, H/T, Disc, SS, 5.5” 1

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094074, Exploded Parts List

Boiling & Holding Tank Lids Assemblies, PWS

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094157, Exploded Parts List

Automatic Electric Drain Assembly, AED-2

Item # Part # Description Qty

1 030041 Nipple, Hex, 1-1/4”MPT Both Ends 1
2 520219 Motorized Ball Valve Ass’y, AED-2, S2, 230V 1

3 052008 Tubing, PVC, 1-1/4” X 1-1/2” 6’
4 080121 Clamp, Gear, 1-1/4”, SS 1

5 030032 Coupler, 1-1/4”MPT X 1-1/4”HB 1
6 030025 Elbow, 45 Degree, 1-1/4”MPT X 1-1/4”FPT 1

7 030024 Valve, 1-1/4” Ball, Brass, Full Flow 1

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094157, Exploded Parts List

Automatic Electric Drain Assembly, AED-2

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094158, Exploded Parts List

Automatic Pump Assembly, APK-4

Item # Part # Description Qty

1 080052 Faucet, Chrome 1
2 054006 Clamp, Cable, Nylon, ½” 8

3 034002 Elbow, 90 Degree, ½”FPT X ½” O.D. Tube 3
4 520143 Pump Assembly, APK-4, 220V, 3GPM 1

5 034003 Nut/Cone/Ring Set, ½” OD 4
6 052001 Tubing, LDPE, 3/8” ID X ½” OD 25’

7 010008 Screw, Sheet Metal, Plated, #10-12 X 1” 12

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094158, Exploded Parts List

Automatic Pump Assembly, APK-4

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094109, Exploded Parts List

Electrical Terminals

Item # Part # Description

1 060016 Pin, Male, Circular
2 060017 Pin, Female, Circular

3 066014 Receptacle, Pigg, F250, #18-22 AWG, Red
4 066004 Receptacle, Pigg, F250, #14-16 AWG, Blue

5 066013 Tab Adapter, F250
6 066006 Butt Splice, #18-22 AWG, Red

7 066005 Butt Splice, #14-16 AWG, Blue
8 066012 Tab, 250, #18-22 AWG, Red

9 066011 Tab, 250, #14-16 AWG, Blue
10 066008 Ring, #10, #18-22 AWG, Red

11 066007 Ring, #10, #14-16 AWG, Blue
12 066010 Ring, ¼”, #18-22 AWG, Red

13 066009 Ring, ¼”, #14-16 AWG, Blue
14 066016 Ring, #10, #10-12 AWG, Yellow

15 066003 Receptacle, F187, #18-22 AWG, Red
16 066001 Receptacle, F187, #14-16 AWG, Blue

17 066002 Receptacle, F250, #18-22 AWG, Red
18 066000 Receptacle, F250, #14-16 AWG, Blue

19 066015 Receptacle, F250, #10-12 AWG, Yellow

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094109, Exploded Parts List

Electrical, Terminals

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Wiring List – Precision Pure, 45-75, Part # 520129

No. Part# Color Ga Length From Conn. ToConn. From Location To Location

1 520118 GRN 10 6" #10RING#10-#12 POWER CORD GROUND POWER CORD
2 520118 BLK 10 6" #10RING#10-#12 POWER CORD TERMINAL BLOCK #3 POWER CORD
3 520118 WHT 10 6" #10RING#10-#12 POWER CORD TERMINAL BLOCK #2 POWER CORD
4 520118 RED 10 6" #10RING#10-#12 POWER CORD TERMINAL BLOCK #1 POWER CORD
5 095077 BLK 10 28" #10RING#10-#12 #10RING#10-#12 BREAKER SWITCH 30A TERMINAL BLOCK
6 095078 RED 10 28" #10RING#10-#12 #10RING#10-#12 BREAKER SWITCH 30A TERMINAL BLOCK
7 095079 BLK 10 10" F250#10-#12 #10RING#10-#12 RELAY #4 BREAKER SWITCH 30A
8 095080 RED 10 10" F250#10-#12 #10RING#10-#12 RELAY #8 BREAKER SWITCH 30A
9 095081 BLK 10 12" F250#10-#12 #10RING#10-#12 RESET SWITCH #1 RELAY #2
10 095082 WHT 10 5" #10RING#10-#12 #10RING#10-#12 HEATING ELEMENT 1 A RESET SWITCH #2
11 095083 RED 10 11" #10RING#10-#12 F250#10-#12 HEATING ELEMENT 1 B RELAY #6
12 095084 WHT 10 6" #10RING#10-#12 #10RING#10-#12 HEATING ELEMENT 2 A HEATING ELEMENT 1 A
13 095085 BLK 10 7" #10RING#10-#12 #10RING#10-#12 HEATING ELEMENT 2 B HEATING ELEMENT 1 B
14 095041 ORG 16 5" F250#14-#16 #10RING#14-#16 HOURMETER HEATING ELEMENT 2 B
15 095042 BRN 16 5" F250#14-#16 #10RING#14-#16 HOURMETER HEATING ELEMENT 2 A
16 095043 BRN 16 12" #10RING#14-#16 #10RING#14-#16 RESET SWITCH #3 BREAKER SWITCH 30A
17 095044 BLK 16 19" F250#14-#16 #10RING#14-#16 TERMINAL BLOCK #3 BLK RESET SWITCH #4
18 095045 RED 16 13" F250#14-#16 #10RING#14-#16 TERMINAL BLOCK #9 RED BREAKER SWITCH 30A
19 095046 BRN 16 12" F187#14-#16 F250#14-#16 LOWER MICROSWITCH NC RELAY #0
20 095047 ORG 16 13" BARE PIGG FAN MOTOR-N RELAY #6
21 095048 GRN 16 27" PIGG PIGG SOLENOID VALVE A RELAY #1
22 095049 WHT 16 10" FPIN F250#14-#16 HOLDING TANK RECEPTACLE #2 SOLENOID VALVE A
23 095050 BRN 16 33" F250#14-#16 F250#14-#16 WATER SWITCH #6 SOLENOID VALVE B
24 095051 BLU 16 20" F250#14-#16 BARE FAN SWITCH #3 FAN MOTOR-L
25 095052 GRN 16 17" F250#14-#16 F250#14-#16 HEATER SWITCH #2 TERMINAL BLOCK #1 BLK
26 095053 BLK 16 14" F250#14-#16 F250#14-#16 WATER SWITCH #2 TERMINAL BLOCK #2 BLK
27 095054 BRN 16 13" F250#14-#16 F250#14-#16 PUMP SWITCH #2 TERMINAL BLOCK #4 BLK
28 095055 ORG 16 30" FPIN F250#14-#16 HOLDING TANK RECEPTACLE #1 TERMINAL BLOCK #11 RED
29 095056 ORG 16 14" F250#14-#16 F187#14-#16 HEATER SWITCH #3 LOWER MICROSWITCH COM
30 095040 BLK 16 5" F250#14-#16 PIGG FAN SWITCH #2 HEATER SWITCH #3
31 095057 YLW 16 16" F250#14-#16 F187#14-#16 WATER SWITCH #3 UPPER MICROSWITCH COM
32 095040 BLK 16 5" F250#14-#16 PIGG HEATER SWITCH #7 FAN SWITCH #7
33 095058 BLK 16 29" FPIN F250#14-#16 HOLDING TANK RECEPTACLE #4 PUMP SWITCH #3
34 095059 YLW 16 10" F250#14-#16 PIGG FAN SWITCH #7 RELAY #6
35 095060 BLK 16 7" PIGG FPIN FUSE SIDE PUMP RECEPTACLE #2
36 095061 YLW 16 5" FPIN F250#14-#16 HOLDING TANK RECEPTACLE #5 FUSE END
37 095062 BLU 16 29" F250#14-#16 FPIN TERMINAL BLOCK #11 RED HOLDING TANK RECEPTACLE #3
38 095063 GRN 16 4" FPIN #10RING#14-#16 HOLDING TANK RECEPTACLE #7 GROUND DISTILLER BODY
39 095064 GRN 16 7" FPIN #10RING#14-#16 PUMP RECEPTACLE #7 GROUND HOLDING TANK BODY
40 095065 GRN 16 7" MPIN #10RING#14-#16 PUMP PLUG #7 GROUND PUMP BOX
41 095066 YLW 16 14" F250#14-#16 F250#14-#16 HEATER SWITCH #8 TERMINAL BLOCK #10 RED
42 095010 WHT 16 3" PIGG F250#14-#16 HEATER SWITCH #3 HEATER SWITCH #6
43 095010 WHT 16 3" PIGG F250#14-#16 FAN SWITCH #3 FAN SWITCH #6
44 095086 BLU 16 7" F250#14-#16 F250#14-#16 WATER SWITCH #7 RELAY #1
45 095067 RED 16 14" PIGG F187#14-#16 WATER SWITCH #6 UPPER MICROSWITCH NC
46 520174 GRN 18 10" MPIN #1/4RING#18-#22 HOLDING TANK PLUG #7 GROUND HOLDING TANK BODY
47 095069 WHT 16 14" F250#14-#16 F250#14-#16 TERMINAL BLOCK #12 RED PUMP SWITCH #6
48 095070 BLU 16 30" F250#14-#16 F250#14-#16 FUSE SIDE PUMP SWITCH #7
49 095040 BLK 16 5" F250#14-#16 PIGG FAN SWITCH #8 HEATER SWITCH #8
50 095040 BLK 16 5" F250#14-#16 PIGG WATER SWITCH #8 FAN SWITCH #8
51 095040 BLK 16 5" F250#14-#16 PIGG PUMP SWITCH #8 WATER SWITCH #8
52 520174 ORG 18 10" F187#18-#22 MPIN HT MICROSWITCH NC HOLDING TANK PLUG #1
53 520174 WHT 18 10" F187#18-#22 MPIN HT MICROSWITCH COM HOLDING TANK PLUG #2
54 520174 BLK 18 10" F187#18-#22 MPIN PUMP #1 MICROSWITCH NO HOLDING TANK PLUG #4
55 520174 YLW 18 10" F187#18-#22 MPIN PUMP #1 MICROSWITCH COM HOLDING TANK PLUG #5
56 520174 BLU 18 10" F187#18-#22 MPIN PUMP #2 MICROSWITCH COM HOLDING TANK PLUG #3
57 520174 RED 18 10" F187#18-#22 MPIN PUMP #2 MICROSWITCH NO HOLDING TANK PLUG #6
58 095087 RED 16 6" FPIN FPIN PUMP RECEPTACLE #6 HOLDING TANK RECEPTACLE #6
59 520150 BLK 18 26" #10RING#18-#22 DRAIN RECEPTACLE BREAKER SWITCH 30A DRAIN RECEPTACLE (SMOOTH)
60 520150 BLK 18 19" PIGG DRAIN RECEPTACLE RELAY #1 DRAIN RECEPTACLE (RIBBED)

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