Hydrotech DLR-AP User Manual

Page 1
W
INSTALLATION
OPERATION
EDECO
AND
MAINTENANCE
MANUAL
DLR-AP
SERIES NO'S
1 2 4 7
DLR SERIES
ULTRAVIOLET
WATER
DISINFECTION UNIT
Sold by:
Manufactured by:
WEDECO Ideal Horizons, Inc.
3520 Westinghouse Blvd.
Charlotte, NC 28273 TEL: (704) 716-7600 FAX: (704) 716-7601
www.wedecouv.com
CAUTION
IT IS VERY IMPORTANT THAT THOSE RESPONSIBLE FOR THE INSTALLATION OF THIS EQUIPMENT, AS WELL AS THE OWNER/OPERATOR, READ THIS MANUAL AND CAREFULLY FOLLOW THE INSTRUCTIONS AND GUIDELINES.
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Table of Contents

Important Safety Instructions...................................................................................................................... 3
Pre-Installation Instructions ..................................................................................................................... 4-6
Installing the Disinfection Unit................................................................................................................... 8
Mounting Electrical Control Box................................................................................................................ 9
Installing the UV Lamp .......................................................................................................................10-10
Pre-Start Up Sequence .............................................................................................................................. 12
Start-Up Sequence .................................................................................................................................... 13
Maintenance.........................................................................................................................................14-15
Maintenance Log ...................................................................................................................................... 16
Parts List ................................................................................................................................................... 18
Alarms....................................................................................................................................................... 19
Troubleshooting ........................................................................................................................................ 20
Technical Specifications: DLR Series ................................................................................................. 21-21
Warranty ................................................................................................................................................... 23
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Page 3

Important Safety Instructions

WARNING!
CAUTION! Use disinfection unit only for its intended purpose as described in the Owner’s Manual. The use
ELECTRIC SHOCK! To avoid possible electrical shock, take special care when using water with this
ELECTRIC SHOCK! Do not operate any disinfection unit if it has a damaged cord or plug, if it is
ELECTRIC SHOCK! Always unplug disinfection unit from outlet when not in use, before putting on or
CAUTION! Shut down system before servicing:
EYE PROTECTION MUST BE WORN! Never look at an operating UV light with the naked eye. The light
To guard against injury, basic safety precautions must be observed.
READ AND FOLLOW ALL SAFETY INSTRUCTIONS AND SAFE THESE INSTRUCTIONS
CAUTION! Denotes a potentially dangerous situation. Failure to observe this
warning may lead to minor or serious personal injury and material damage.
CAUTION! Ultraviolet light (UV-C) is harmful to eyes and skin. Use UV lamps only inside the disinfection
chamber with the appropriate protective covering. Avoid exposure to UV-C radiation.
of attachments not recommended or sold by WEDECO may cause an unsafe condition.
CAUTION! Disinfection unit must be properly installed in accordance with the Owner’s Manual and in
compliance with all applicable local and state regulations before use. Read and observe all important notices on the disinfection unit.
CAUTION! The WEDECO DLR Series UV disinfection unit is intended for indoor use only.
equipment. Always shut off and disconnect power to the unit before:
Making repairs (We strongly recommend that a qualified individual who fully understands the Owner’s Manual perform service and/or repairs.)
Cleaning
Replacing a UV lamp
malfunctioning, or if it is dropped or damaged in any way.
ELECTRIC SHOCK! The power cord of disinfection unit is equipped with a 3-prong grounding plug that
mates with a standard 3-prong grounded wall outlet to minimize the possibility of electric shock. Be sure the outlet for the disinfection unit is wired and grounded properly. remove the third prong from the power cord.
taking off parts, and before cleaning. Never unplug by pulling on the power cord. Always grip plug firmly and pull straight out of the outlet.
Turn off water supply to the UV disinfection unit.
Disconnect all power to the UV disinfection unit.
Drain water from the system.
will burn and irritate unprotected eyes and skin.
EYE PROTECTION MUST BE WORN! Never operate the UV lamp outside of the UV disinfection unit.
ELECTRIC SHOCK! Warning — Dangerous electric voltage. Failure to
observe this warning may lead to serious injury or death.
EYE PROTECTION MUST BE WORN!
IMPORTANT! Denotes a useful tip and other information.
Do Not under any circumstances cut or
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Page 4

Pre-Installation Instructions

IMPORTANT

Please read before installing your Ultraviolet System

When this unit is wired in conjunction with another electrical devise you may experience a drop in voltage. It is recommended that your Ultraviolet System NOT share a circuit with another electrical device. The maximum voltage threshold for this system is 130V. The minimum voltage threshold for this system is 105V. Please ensure that proper voltage requirements are meet before installing your Ultraviolet System.
Please read before installing your Ultraviolet System
IMPORTANT
Before you begin
Perform the following pre-installation steps:
Step Action
1 Ensure that your DLR system is correct for your flow capacity (see Flow Rate Tables
in Technical Specifications.)
2 Ensure that your water supply meets water quality standards as shown in the table
below. If any of the elements exceed the recommended maximum, we strongly suggest, at a minimum, that you install a 5-micron sediment filter as particles in the water can reduce UV light intensity and affect performance. Contact the distributor for additional information about testing and pretreatment equipment.
Suspended solids <5 mg/l Color None Iron 0.3 mg/l Manganese 0.05 mg/l pH 6.5 to 9.5 Hardness <120 ppm
3 Check the pressure of the water supply. The WEDECO UV system is designed to
Less than 125 psi Proceed to step 3 Greater than 125 psi Install a suitable pressure-reducing valve in
Element Recommended
maximum levels
(1mg/l = 1ppm)
Note: All models are rated for a minimum UV transmission of 90%. If your
transmission is lower, consult the distributor.
operate at pressures up to 125 psi.
If the pressure is… Then…
the water inlet pipe to the disinfection unit.
Actual
4
Fill in the following information and retain for future reference.
Unit Model No.________________ Serial No._____________________
Date Purchased:_______________ Date Installed:_________________
Water pressure (psi):___________ Water flow rate (gpm):__________
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Page 5
5 Select a location that meets the following guidelines.
The unit must be installed between the cold water source and the water heater as inlet temperature must not exceed 100
o
F. (See Figure 1 for proper installation
sequence.)
The disinfection unit can be installed either horizontally or vertically. (See Figure 3 for water flow direction.)
There must be enough clearance to remove the UV lamp and the quartz sleeve for replacement and regular maintenance. Recommended clearance is length of unit plus four inches. (See Figure 4 for additional clearance requirements.)
The unit must be within 7 feet of an 110V electrical outlet. A 7'5" cord is included with the unit.
The unit must be protected from freezing. Freezing damage will void the warranty.
The unit should be placed where a potential leak will not cause water damage.
WEDECO is not responsible for water damage.
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Page 6

Pre-Installation Instructions, Continued

p
Figure 1: Installation Sequence
Figure 2: Installation Planning
Figure 1 shows a typical installation sequence. Note that all items may not be necessary for water treatment.
WEDECO
HOT WATER
HEATER
UV DISINFECTION
UNIT
OPTIONAL EQUIPMENT
SUCH AS SOFTENER,
OR ODOR FILTER
You must determine how to run pipes in and out of your disinfection unit. Figure 2 shows one method of installation (with chamber mounted control box). Use this diagram to determine the materials needed for your installation.
WATER
SEDIMENT
FILTER
NOTE: PRETREATMENT EQUIPMENT MUST BE INSTALLED PRIOR TO
UV DISINFECTION UNIT
SOURCE
IMPORTANT!
Check local plumbing codes for sizes and types of pipes to be used.
ELECTRIC SHOCK!
Check for hidden electrical wiring before drilling holes.
The disinfection chamber must be properly grounded to a suitable electrical ground. Check local electrical codes for
roper location. Attach ground wire (not included) to stud and nut located on lower area of disinfection chamber.
ELECTRICAL
OUTLET
SHUTOFF VALVES SHOULD BE
INSTALLED BEFORE AND AFTER
THE DISINFECTION CHAMBER
UV DISINFECTION CHAMBER
ELECTRICAL
**
CONTROL BOX
DRAIN
SHUTOFF
VALVE
MINI MUM CLEARANCE
IS LENGTH OF UNIT
PLUS 4"
FLOW
DIRECTION
SHUTOFF
*
VALVE
OUTLET
SOLENOID POWER CORD
INLET
SHUTOFF VALVE MAY BE REQUIRED
*
TO MEET LOCAL PLUMBING CODES
CAN BE MOUNTED ON THE UNIT OR SEPARATEL Y
**
ON THE WALL. CHECK YOUR LOCAL ELECTRI CAL
OPTIONAL SOLENOID VALVE
CODES.
FLOW RESTRICTOR
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Pre-Installation Instructions, Continued

p
Figure 3: Unit Positioning
Figure 3 shows proper water flow for horizontal or vertical installation. Make certain that your unit and the inlet and outlet pipes are in the right position for either horizontal or vertical installation.
Correct Installation
IMPORTANT!
For vertical installation, the inlet is at the bottom and the outlet is near the top of the disinfection chamber. For horizontal installation pay careful attention to the diagram for flow direction.
Figure 4: Clearance Requirements
OUTLET
FLOW
DIRECTION
INLET
INLET INLET
DIRECTION
FLOW
OUTLET OUTLET
DIRECTION
DIRECTION
OUTLET
FLOW
INLET
FLOW
OUTLET
FLOW
DIRECTION DIRECTION
DIRECTION
FLOW
OUTLET
INLET
INLET
INLET
INLET
OUTLET
FLOW
DIRECTION
FLOW
OUTLET
Incorrect Installation
Figure 4 provides the clearance requirements needed for proper installation of the disinfection chamber.
ELECTRICAL
CONTROL BOX
ELECTRICAL
OUTLET
POWER CORD
(7' 5" LO NG)
The disinfection chamber must be properly grounded to a suitable electrical ground. Check local electrical codes for
roper location. Attach ground wire (not included) to stud and nut located on lower area of disinfection chamber.
LAMP CORD
(42" LONG)
SENSOR CORD
(42" L O NG )
MINIMUM CLEARANCE
IS L ENG TH O F U N IT
PLUS 4"
FLOW
DIRECTION
UNIT
DLR 1 DLR 2 DLR 4 DLR 7 44.6"
FLOW RESTRICTOR
WEDECO UV DISINFECTION CHAMBER
OUTLET
SENSOR (DL R-M ON LY )
INL ET
MIN. CLEARANCE
22.5"
30.4"
30.4"
MINIMUM
20.00"
LOCA TION
OPTIONAL SOLENOID VALVE
SOLENOID POW ER CORD
(8' LO N G)
INSTALL FLOW RESTRICTOR WITH ARROW
*
IN DIRECTION OF WATER FLOW.
FLOW
*
RESTRICTOR
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Page 8

Installing the Disinfection Unit

Attaching unit to wall
Follow these steps to attach WEDECO UV disinfection chamber to the wall.
Step Action Diagram
1 Install the two wall mount brackets on the
wall using the proper screws for your wall type (screws not included).
2 Place disinfection chamber in the brackets
and secure with the wall mount bracket straps. Use the wall mount bracket strap screws provided to tighten the wall mount bracket straps to the wall mount brackets.
3 Ground disinfection chamber, as shown, to
a suitable electrical ground. Check local electrical codes for proper location. (Grounding wire not included.) The disinfection chamber must be properly grounded prior to powering up the system. Attach the ground wire to the stud and nut located on the lower area of the disinfection chamber and connect it to the earth strap that is located at the bottom left of the electrical box. (Grounding wire included.)
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Mounting Electrical Control Box

Option A: Wall mount
Option B: Chamber mount
IMPORTANT!
The electrical control box can be mounted on the wall (Option A) or on the disinfection chamber (Option B), according to the following instructions.
Follow these steps to mount the electrical control box on the wall.
Step Action
1 Attach the optional wall mount bracket to the wall using suitable hardware for your wall
surface.
2 Position the keyhole slots on the back of the electrical control box over the tabs on the
wall mount bracket and slide into place.
Keyhole Slots
Follow these steps to mount the electrical control box on the disinfection chamber.
Step Action Diagram
1
2 Position the electrical control box on the UV
Feed the electrical control box straps through the upper and lower recessed areas on the back of the electrical control box.
disinfection chamber: Wrap the electrical box straps around the chamber, push loose end through high side of Q-Clip, and pull through to tighten.
If it is necessary to remove the electrical control box strap, lift the pawl to release the Q-Clip. You may need to use a screwdriver to lift the pawl.
PAWL
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Page 10

Installing the UV Lamp

CAUTION
Insert lamp in chamber
UV lamp is very fragile. Do not handle it with bare hands. Use clean cotton gloves or cloth when handling lamp to keep it free of dust or fingerprints. If
dust or fingerprints get on the lamp, wipe it with a clean cloth and alcohol.
Follow these steps to install the UV lamp in the disinfection chamber.
Step Action
1
Insert the lamp into the headpiece. Gently pinch the two large tabs on the transparent lamp clip and push until the tab locks into the groove (see step 2).
2 Make sure that the transparent tab is properly snapped into the headpiece and is
not pushed down too far.
GROOVE
TRANSPARENT LAMP CLIP
HEAD PIECE
DISINFECTION CHAMBER
HORIZONTAL TAB
TAB PROPERLY LOCATED IN GROOVE
TAB NOT PROPERLY LOCATED IN GROOVE
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Installing the UV Lamp, Continued

A
Position Glo­Cap
The Glo-Cap must be properly placed on the headpiece for the UV disinfection unit to work. Follow the steps below to position the Glo-Cap.
Step Action
1 Align the tab on the Glo-Cap with the middle tab on the transparent clip. 2 Lower the Glo-Cap onto the headpiece until it clicks into place. If it does not
click into place, make sure that the tabs on the Glo-Cap are not over the raised tabs on the headpiece. If they are, turn the Glo-Cap. When properly installed, the Glo-Cap will not separate from the headpiece.
GLO-CAP
LIGNMENT TAB
MIDDLE TAB
TAB
HEADPIECE TAB
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Page 12

Pre-Start Up Sequence

Before using the unit…
Follow these steps before operating your WEDECO disinfection unit.
Step Action
1 Check your plumbing:
Make sure that new plumbing has no leaks.
Flush pipes to purge soldering residue or other debris from the system.
Expel air from the system to avoid pressure damage to the unit.
2 Insert the solenoid valve plug into the solenoid valve receptacle located on the bottom of
the electrical box.
Note: Solenoid is optional. WEDECO recommends installing the solenoid valve, which will shut off water supply in the event that certain alarms are triggered (see Alarms & Troubleshooting sections).
3 Plug one end of power cord into receptacle on the bottom of electrical control box,
making sure plug is pushed in completely.
IMPORTANT! Do not plug power cord into wall outlet until you begin the start-up sequence.
OPTIONAL
SOLENOID RECEPTACLE
SOLENOID PLUG
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Start-Up Sequence

Before using the unit…
If your unit has… Then…
No solenoid valve installed
Optional solenoid valve installed
Follow the start-up procedures below.
Slowly fill the unit with water.
Plug power cord into wall outlet.
Within the first five seconds, press and hold the RESET button for 5 seconds
to set internal "Days" counter to 365. The alarm buzzer will beep three times and all LEDs will blink three times to indicate that the unit has been reset.
Wait 30 seconds. If the lamp is working, the "Lamp On" LED will light and the internal "Days" counter will begin counting down.
Turn off water flow.
Sanitize your system before using your household water (see maintenance
section for instructions. Slowly fill the unit with water.
With the optional solenoid valve installed, a temporary water flow path must be provided for the first five minutes.
Slowly fill the unit with water.
Plug power cord into wall outlet.
Within the first five seconds, press and hold the RESET button for 5 seconds
to set internal "Days" counter to 365. The alarm buzzer will beep three times and all LEDs will blink three times to indicate that the unit has been reset.
Wait 30 seconds. If the lamp is working, the "Lamp On" LED will light and the internal "Days" counter will begin counting down.
Turn off water flow.
Sanitize your water system before using the disinfection unit (see maintenance
section for instructions).
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Maintenance

Required maintenance
Replacing the lamp
Periodically, you will need to perform routine maintenance procedures on your WEDECO UV disinfection unit. This section provides directions for:
Replacing the lamp (every 365 days or in the event of a lamp-out alarm).
Cleaning the quartz sleeve (as needed).
Replacing the headpiece O-ring (every 365 days or when needed, based
The UV lamp is rated to provide 365 days of continuous use. After this time, it must be replaced for the disinfection unit to operate effectively.
Step Action
1 Turn off the water supply to the UV disinfection unit. 2 Disconnect all power to the UV disinfection unit and wait several minutes for the lamp to
3 Drain the system: Have a bucket large enough to hold the water in the chamber, close both
4 Remove the Glo-Cap: Rotate the Glo-Cap so that the tabs line up with the raised tabs on the
5 Remove the lamp: Gently pinch together the two large tabs on the transparent clip and pull
6 Insert the new UV lamp (refer to directions for installing the UV lamp). 7 Restart your disinfection unit according to the start-up sequence for your model specifications. 8 Record the date in the maintenance log. 9 Sanitize your water system (see directions in this section).
on visual inspection).
cool.
shutoff valves, and open the drain to draw off the water.
headpiece and pull the cap away from the headpiece to remove it.
lamp assembly straight up until it is completely removed.
IMPORTANT! Lamp must be disposed of properly. Check your local regulations for
disposal of hazardous materials.
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Page 15

Maintenance, Continued

Cleaning the quartz sleeve, headpiece, & O-Ring
The quartz sleeve must be kept clean to kill bacteria effectively. Your water quality and mineral content will determine cleaning frequency. Perform a visual inspection after thirty (30) days of operation. If the sleeve is dirty, shorten cleaning intervals. If the sleeve is clean, lengthen cleaning intervals. At this time, clean the headpiece and O-Ring also.
Step Action
1 Fill bucket or other receptacle with warm, soapy water. 2 Follow Steps 1 through 5 for replacing the lamp (see previous page). 3 Unscrew the headpiece and carefully remove the quartz sleeve from the disinfection chamber.
IMPORTANT! The quartz sleeve may stick to the headpiece. Be sure to hold both pieces
carefully so they don’t separate during removal.
3 Take the headpiece and O-ring off the quartz sleeve. Clean the headpiece, O-Ring, and quartz
sleeve with a mild soap and hot water solution. If the sleeve is still not clean, use a mild acid (citric acid or Lime-Away), then rinse with hot water.
4 Push the O-Ring a few inches down on the quartz sleeve and lower the sleeve into the
chamber.
5 Screw the headpiece onto the disinfection chamber to secure the quartz sleeve and O-Ring in
place. 6 Carefully reinstall the UV lamp and the Glo-Cap (see directions for installing the UV lamp). 7 Restart your disinfection unit according to the start-up sequence for your model specifications. 8 Record the date in the maintenance log. 9 Sanitize your water system (see directions in this section).
HEADPIECE
HEADPIECE O-RING
QUARTZ SLEEVE
O-RING SEAT
QUARTZ SEAT
HEADPIECE O-RING
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Maintenance, Continued

Replacing the O-Ring
Sanitizing the system
General maintenance for the O-Ring requires that you replace it every 365 days. If, however, during routine cleaning of the quartz sleeve, you find the O-Ring cut, damaged, or extremely dirty, then it should be replaced at this time. To replace the O-Ring, follow the directions for cleaning.
Before initial use of your UV unit and after routine maintenance procedures, you should sanitize your water system to ensure that no organisms are present.
Step Action
1 Pour household bleach into your water system. If you have a filter container, fill it
with bleach. If you have no filters then introduce chlorine directly into your well. The amount of chlorine depends upon the diameter and depth of your well. (Generally, use ½ gallon to treat an 8” diameter/80’ deep well and one gallon for anything larger.) You may contact your State Extension Service or a water treatment specialist for additional information.
2 Open hot and cold water taps throughout the house and let the water run until you
detect a chlorine odor. To ensure that the hot water heater is also purged, allow the hot water to run until the water becomes cold.
3 Turn off the taps and allow the water to stay in the pipeline for about six hours or
overnight but not more than 36 hours to avoid corrosion.
4 Open hot and cold water taps throughout the house and let the water run until the
chlorine odor disappears.
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Page 17
Maintenance Log
Note
Replace lamp (every
365 days)
You must perform routine maintenance in order to achieve optimum performance levels from your WEDECO UV disinfection unit. As you perform routine maintenance or necessary service on your unit, record the dates in the maintenance log. The maintenance section of the Owner’s Manual provides instructions for servicing and maintenance procedures.
Replace O-Ring (every
365 days)
Clean quartz sleeve (as
needed)
Reset lamp counter
(with lamp change)
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Page 18

Parts List

8
7
6
5
KEY # PART # QTY. DESCRIPTION
1 * 1 Electrical Control Box
2 * 1 Disinfection Chamber
3 * 1 Quartz Sleeve
4 * 1 Ultraviolet Lamp
5 AQ35492 1 Head Piece O-Ring
6 AQ36538 1 Head Piece
7 AQ36617 1 Glo-Cap O-Ring
8 AQ36799 1
9 AQ702576 1
10 AQ36942 2
10A AQ36992 2
11 * 2
12 * 2
13 * 4
14** * 1
15** * 1
16** AQ36944 1
4
Glo-Cap
Sensor Assembly (
Electrical Control Box Strap
Electrical Control Box Strap Buckle
Wall Mount Bracket
Wall Mount Bracket Strap
Wall Mount Bracket Strap Screw
Flow Control
Solenoid Valve (OPTIONAL)
Power Cord
Contact the distributor for replacement parts
* Determined by serial number
** Not shown
not available on DLR-AP model
)
3
11
13
10
12
13
9
1
11
2
13
18
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Page 19

Alarms

Displays
Alarm activation
Model What Happens Cause How to Resolve
DLR-AP
DLR-AP
The front panel of the electrical control box has the following LED displays:
LED Displays Diagram
LAMP ON: green
REPLACE LAMP: red
ALARM: red
STATUS
The WEDECO UV disinfection unit has built in alarms to warn of inefficient performance or lamp failure.
The REPLACE LAMP LED blinks.
The internal ALARM beeps once every 5 minutes.
The LAMP ON LED is no longer illuminated.
The REPLACE LAMP LED is illuminated continuously.
The ALARM LED blinks
The internal ALARM buzzer beeps continuously.
The internal counter has reached 30 days of lamp life remaining.
IMPORTANT! Water to the house is being disinfected and the solenoid valve will remain open.
The internal counter has reached 0 (zero) days of lamp life. Or, lamp has failed due to another problem. (See Troubleshooting section.)
WARNING! Disinfection may be insufficient to ensure safe drinking water.
Press the RESET button once to
Replace UV lamp within 30 days to
Press the RESET button once to
Replace lamp immediately. Follow
LAMP ON
REPLACE LAMP
ALARM
silence the alarm buzzer for 5 days. The alarm buzzer will begin to beep again 5 days after pressing the RESET button and continue until lamp has been replaced and the unit reset.
ensure optimum performance from the unit.
silence the alarm buzzer for 5 days. The alarm buzzer will begin to beep again 5 days after pressing the RESET button and continue until lamp has been replaced and the unit reset.
instructions on lamp replacement in the manual.
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Page 20

Troubleshooting

Determining problem
If… Then…
The unit is leaking water
Glo-Cap is not lit or has gone out
Poor bacterial performance
Power fails
Display screen is blank
Unit gives faulty alarms You miss the 5 second
window for resetting unit
The troubleshooting guide gives you suggestions for resolving problems.
Ensure that the headpiece is tight.
Verify that inlet water pressure is not >125 psi.
Ensure that headpiece O-ring is seated properly.
Lubricate O-ring (use food-grade silicone).
Check O-ring for cracks or rips. Replace if necessary.
Check quartz sleeve for possible cracks. If sleeve is cracked, call distributor for
replacement.
Verify that all electrical connections are correct.
Replace lamp. If problem is solved, resume unit operation.
If lamp still does not light, electrical control box may need to be replaced. Call distributor
for replacement information.
Replace lamp if it is more than 365 days old or nearing the end of its lamp life.
Perform routine maintenance.
Check water quality. If water quality has changed then you may need to install filters or
other disinfection units to ensure that water supply does not exceed recommended maximum concentration levels (shown in Step 1 of Pre-Installation Instructions).
Verify flow rate using the flow rate table found in the Technical Specifications at the back of the manual.
The unit will restart automatically and the internal Days counter will be the same as before the power failure. If the unit has an optional solenoid valve installed, the valve will open 5 minutes after power is restored to the unit.
Upon restart if unit stays in alarm disconnect the power for 30 seconds. Restart the unit by pressing the reset button within 5 seconds.
Note: The unit is designed for continuous operation. Never connect the unit to a timer or other device, which will cause the unit to cycle on and off. Excessive cycling of the power will reduce lamp life.
Ensure that the unit is assembled and installed correctly. In the case of improper handling or assembly during installation and/or servicing, the unit will turn off power to the lamp and display a blank screen.
Check for damage to the lamp filament elements, quartz sleeve, or electrode connectors.
Applying power to a unit with such damage will cause a blank display screen. Damage may be caused from shipping, overheating the lamp by operating the unit with no water in the chamber, introducing debris into the unit from the water source, or improper handling or assembly during service or installation.
Note: Units with the optional solenoid valve installed will turn off. In most cases, replacing the lamp, and/or quartz sleeve will return the unit to proper operation. If the unit fails to resume operation, notify your distributor.
The ballast or control circuit may be faulty. Call distributor for replacement information.
If you miss the 5 seconds allotted to reset the unit, it may not calibrate properly.
Disconnect the power for 30 seconds. Then supply power and restart the unit by pressing the RESET button within 5 seconds.
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Page 21

Technical Specifications: DLR Series

All prices and specifications are subject to change without notice.
Technical Description

Description The DLR Series is designed with a single low-pressure high-intensity UV lamp centered

inside a protective quartz sleeve. The disinfection chamber is either 304 or 316L stainless steel and is electro-polished with male NPT Inlet/Outlet. The UV lamp and quartz jacket assembly are easily removable from one side of the disinfection chamber.
UV disinfection chamber
UV lamp High output low pressure UV lamp Control Box
Application The DLR series is engineered to disinfect clear fresh water to meet drinking water
Operational capacity Clear fresh water up to 30 US GPM Options
Flow Rate Table: Valid for water with minimum UV transmittance > 90% @ 1cm (254nm)
DLR Series type 1 2 4 7
Flow rate (gpm) at UV dose of 40 mJ/cm2 at the end of lamp lifetime*
Flow rate (gpm) at UV dose of 30 mJ/cm2 at the end of lamp lifetime**
* 40 mJ/cm
** 30 mJ/cm2 = 30,000 µWs/cm Notes: (1) Flow rates subject to final bioassay results
2
= 40,000 µWs/cm
(2) Flow rate for UV Dose 30 calculated based on NSF certified flow at 40 mJ/cm (3) Flow rates based on flow restrictor installed in line.
2
2
UV Reactor, Stainless Steel 304 (1.4301) Electro-polished
Reactor connections, male NPT thread ½” ¾” ¾” 1” Width (inches) 3.54 3.54 5 5 Height (inches) 18.5 26.38 26.38 40.55 Diameter (inches) 2.76 2.76 4.02 4.02 Weight (lb.) approx. 3.75 5.29 7.06 11.03 Operating pressure (psi) max. 125 125 125 125 Pressure loss (psi) approx. 2 2 2 2

UV Lamp, Low Pressure High Output

Lamp Type NLR1825 WS NLR1845 WS NLR1845 WS NLR1880 WS Lamp Power (Watt) 16.5 40 40 84 UV-C Output at 254 nm, new lamp (Watt) 5.5 14 14 25 Quantity 1 1 1 1 Lamp lifetime (days) 365 365 365 365
Material: stainless steel electro-polished
UV sensor
Mounting: vertical or horizontal
Inlet/Outlet connections: Male NPT thread
Mounting brackets included
Material: ABS, designed for wall or UV chamber mounting
Electronic power supply (ballast)
LED readout
Solenoid valve activator outlet
Cable length UV chamber/control box: 4.9’
standards.
Voltages 120 Volt /60 Hz (CE conforming)
Solenoid inlet valve (NPT size corresponding to reactor NPT connection for each unit)
¾”, 1”, and 1 ½” normally closed.
4 10 18 30 5 13 24 40
2
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Page 22

Technical Specifications: DLR Series, Continued

Control Box
DLR type 1 2 4 7 Width (inches) approx. 6.61 6.61 6.61 6.61 Height (inches) approx. 7.87 7.87 7.87 7.87 Depth (inches) approx. 2.6 2.6 2.6 2.6 Weight (lb) approx. 5.51 5.51 5.51 5.51 Voltage (V/Hz) 120V/60Hz 120V/60Hz 120V/60Hz 120V/60Hz Cable length chamber/cabinet (ft) 4.9 4.9 4.9 4.9 Ambient temperature (ºF) 95 95 95 95 Power consumption (W) 35 55 55 95
The DLR-AP is available in different sizes based on flow capacity. The varying technical features of the model are described below.
Model Characteristics
Features DLR-AP Effective microbiological protection
Electro-polished stainless steel disinfection chamber High output low pressure UV lamp High efficiency electronic ballast power supply Lamp operation indicator Safety lamp connector (no lamp removal without lamp shut-off) Micro-computer control Audible alarm plus visual alarm display (lamp failure and end of lamp life) Lamp change reminder with internal counter Alarm and computer reset button Selective UV monitoring system
LED UV intensity display: high-low alarm (with separate UV intensity audible alarm) Power connection for optional automatic solenoid safety shut-off valve
Manufactured by:
WEDECO Ideal Horizons, Inc.
3520 Westinghouse Blvd.
Charlotte, NC 28273
Tel: (704) 716-7600 Fax (704) 716-7601
www.wedecouv.com
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Warranty

Note
FULL ONE-YEAR WARRANTY ON UV DISINFECTION UNIT: For one (1) year from date of purchase, when this
UV water disinfection unit is installed and maintained in accordance with our instructions, WEDECO will repair, free of charge, defects in material or workmanship in this UV water disinfection unit. FULL TEN-YEAR WARRANTY ON DISINFECTION CHAMBER: For ten (10) years from date of purchase, WEDECO will furnish a new current model pressure vessel, free of charge, if the pressure vessel fails because of a manufacturing defect. FULL TWO-YEAR WARRANTY ON ELECTRICAL PARTS: For two (2) years from date of purchase, WEDECO will provide, free of charge, parts and factory labor to repair or replace electrical parts that fail because of defects in material or workmanship. FULL ONE-YEAR WARRANTY ON ULTRAVIOLET LAMP: For one (1) years from date of purchase, WEDECO will provide, free of charge, an ultraviolet lamp to replace a lamp that fails because of defects in materials or workmanship. This does not include lamps that are broken by the consumer. FULL ONE-YEAR WARRANTY ON EXPENDABLE ITEMS: For one (1) year from date of purchase, WEDECO will provide, free of charge, expendable items such as quartz, viewport assemblies, gaskets, flow controls, and O-rings that fail because of defects in materials or workmanship.
Save sales slip or cancelled check for proof of original purchase date to establish warranty period.
WEDECO ULTRAVIOLET DISINFECTION UNIT WARRANTY
This warranty is void if equipment is not installed and operated according to instructions in the Owner’s Manual. It does not apply to damage caused by abuse, accident, neglect, freezing, fire, floods, or acts of God. This warranty is void on any part from which the original manufacturing date code decal has been removed or made illegible. This warranty requires the use of WEDECO Ideal Horizons authorized replacement parts. All models must be operated and maintained in accordance with the Owner’s Manual.
This warranty shall be void if the ultraviolet system is moved from the original point of installation, if the operating pressure exceeds 125 psi, or if the influent water temperature exceeds 100oF or goes below freezing.
All defective parts must be returned to WEDECO Ideal Horizons, Inc., for inspection and repair or replacement. Contact the factory for a Return Goods Authorization Number prior to shipment. Defective parts must be sent prepaid freight. WEDECO Ideal Horizons will inspect, test, and determine cause of defective component parts. WEDECO Ideal Horizons will not be liable for any labor charges other than factory repairs. Incidental or consequential damages are not covered by this warranty. Warranty DOES NOT cover freight costs.
The customer must order replacement parts as a standard purchase until the defective part is returned to the factory and evaluated. The factory will determine the extent of warranty coverage and proper warranty credit to be applied.
This warranty gives you specific legal rights and you may have other rights that will vary from state to state. Some states do not allow limitations on implied warranties or exclusion of incidental or consequential damages.
All claims must be submitted in writing to your ultraviolet equipment supplier within thirty (30) days from the discovery of the defect. Your ultraviolet equipment supplier will correct defective parts and/or workmanship within sixty (60) days from the time of receiving this notice.
Warranty Forms must be filled out and sent back to WEDECO Ideal Horizons for this warranty to be valid. WEDECO Ideal Horizons, Inc will keep Warranty Forms on file.
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