Hydrotech 9500 User Manual

Model 9000/9100/9500

Service Manual

IMPORTANT: Fill in Pertinent Information on Page 3 for Future Reference

Table of Contents

Job Specication Sheet..........................................................................................................................................3

Equipment Conguration........................................................................................................................................4

General and Commercial Installation Checklist......................................................................................................5

Valve to Tank Installation Instructions.....................................................................................................................7

Regeneration Cycle Program Setting Procedure...................................................................................................8

Time Brine Rell and Meter Setting Procedure...................................................................................................... 9

9000/9100/9500 Electro Mechanical Timer Assembly..........................................................................................12

Power Head Assembly......................................................................................................................................... 14

9000 Control Valve Assembly...............................................................................................................................16

9100 Control Valve Assembly...............................................................................................................................18

9500 Control Valve Assembly...............................................................................................................................20

1600 Brine Valve System (for 9500)..................................................................................................................... 22

1700 Brine Valve System (for 9500)..................................................................................................................... 23

9000 Second Tank Assembly...............................................................................................................................24

9100 Second Tank Assembly...............................................................................................................................25

9500 Second Tank Assembly...............................................................................................................................26

3/4” Meter Assembly.............................................................................................................................................27

1” Meter Assembly................................................................................................................................................28

1 1/2” Meter Assembly..........................................................................................................................................29

9000/9100 Bypass Valve Assembly......................................................................................................................30

Bypass Valve Assembly........................................................................................................................................31

1710 Brine Valve System (for 9500)..................................................................................................................... 32

2300 Safety Brine Valve.......................................................................................................................................33

2310 Safety Brine Valve.......................................................................................................................................34

2350 Safety Brine Valve.......................................................................................................................................35

Troubleshooting.................................................................................................................................................... 36

General Hints for Meter Control...........................................................................................................................37

9000/9100/9500 Meter Flow Data........................................................................................................................ 38

9000/9100 Injector Flow Data (1600 Series Injectors).........................................................................................39

9500 Injector Flow Data (1600 & 1700 Series Injectors)......................................................................................40

9000 Control Dimensions..................................................................................................................................... 41

9100 Control Dimensions..................................................................................................................................... 42

9500 Control Dimensions..................................................................................................................................... 43

Water Conditioner Flow Diagrams........................................................................................................................44

9000/9500 Wiring Diagram................................................................................................................................... 46

Service Assemblies.............................................................................................................................................. 47

IMPORTANT PLEASE READ:

The information, specications and illustrations in this manual are based on the latest information available at the time of

•

printing. The manufacturer reserves the right to make changes at any time without notice.
This manual is intended as a guide for service of the valve only. System installation requires information from a number of

•

suppliers not known at the time of manufacture. This product should be installed by a plumbing professional.
This unit is designed to be installed on potable water systems only.

•

This product must be installed in compliance with all state and municipal plumbing and electrical codes. Permits may be

•

required at the time of installation.
If daytime operating pressure exceeds 80 psi, nighttime pressures may exceed pressure limits. A pressure reducing valve must

•

be installed.
Do not install the unit where temperatures may drop below 32°F (0°C) or above 125°F (52°C).

•

Do not place the unit in direct sunlight. Black units will absorb radiant heat increasing internal temperatures.

•

Do not strike the valve or any of the components.

•

Warranty of this product extends to manufacturing defects. Misapplication of this product may result in failure to properly

•

condition water, or damage to product.
A prelter should be used on installations in which free solids are present.

•

In some applications local municipalities treat water with Chloramines. High Chloramine levels may damage valve components.

•

Correct and constant voltage must be supplied to the control valve to maintain proper function.

•

Job Specication Sheet

Job Number: __________________

Model Number: ________________

Water Test: ___________________

Capacity Per Unit: ______________

Mineral Tank Size: ___________ Diameter: ___________ Height: __________

Brine Tank Size & Salt Setting per Regeneration: __________

9000/9100/9500 Control Valve Specications:

. 1... Type of Timer:

A. 82 minute available regeneration time, 1/15 RPM

B. 164 minute available regeneration time, 1/30 RPM

. 2.. Type of Meter:
Mechanical Valves (Gallon Settings)

Meter Standard Range Extended Range

3/4” 125 - 2,125 625 - 10,625
1” 310 - 5,270 1,150 - 26,350
1-1/2” 625 - 10,625 3,125 - 53,125

3. Timer Gallon Setting: _______________ Gallons

.

4. Regeneration Program Setting:

A. Backwash: ____________________ Minutes

B. Brine and Slow Rinse: ___________ Minutes

.

C. Rapid Rinse: __________________ Minutes

.

D. Brine Tank Rell: _______________ Minutes

5. Drain Line Flow Control: ____________ gpm

6. Brine Rell Rate: __________________ gpm

7. Injector Size: _____________________

Page 3

Equipment Conguration

9000/9100 Equipment Conguration

9500 Equipment Conguration

Page 4

General and Commercial Installation Checklist

1. Place the softener tank where you want to install the unit.

. NOTE: Be sure the tank is level and on a rm base.

2. During cold weather it is recommended that the installer warm the valve to room temperature before
operating.

3. Perform all plumbing according to local plumbing codes.
— Use a 1/2” minimum pipe size for the drain.
— Use a 3/4” drain line for backwash ow rates that exceed 7 gpm or length that exceeds 20’ (6 m).

4. Both tanks must be the same height and diameter and lled with equal amounts of media.

5. The distributor tube must be ush with the top of each tank. Cut if necessary. Use only non-aerosol silicone
lubricant.

6. Lubricate the distributor o-ring seal and tank o-ring seal. Place the main control valve on one tank and the
tank adapter on the second tank.

. NOTE: If required, solder copper tubing for tank interconnection before assembling on the main control valve

and tank adapter. Maintain a minimum of 1” distance between tanks on nal assembly.

7. Solder joints near the drain must be done before connecting the Drain Line Flow Control tting (DLFC).
Leave at least 6” (152 mm) between the DLFC and solder joints when soldering pipes that are connected on
the DLFC. Failure to do this could cause interior damage to DLFC.

8. Use only Teon tape on the drain tting.

9. Be sure the oor under the salt storage tank is clean and level.

10. Place approximately 1” (25 mm) of water above the grid plate. If a grid is not utilized, ll to the top of the air
check in the salt tank. Do not add salt to the brine tank at this time.

11. On units with a bypass, place in Bypass position.
— Turn on the main water supply.
— Open a cold soft water tap nearby and let water run a few minutes or until the system is free of foreign
material (usually solder) resulting from the installation. Close the water tap when water runs clean.

12. Place the bypass In Service position and let water ow into the mineral tank. When water ow stops, slowly
open a cold water tap nearby and let water run until air is purged from the unit. Then close tap.

Electrical

13. Make all electrical connections according to codes. Plug the valve into an approved power source. Do not
insert meter cable into the meter yet.

14. Tank one has control valve and tank two has adapter.

15. Look on the right side of the control valve, it has indicators showing which position the control valve is in
during Regeneration and which tank is In Service.

NOTE: Make sure the meter cable is not inserted in the meter dome. Swing the timer out to expose the

program wheel (to swing timer out) grab onto the lower right corner of timer face and pull outward.

Page 5

General and Commercial Installation Checklist

Control Valve Position Indicators

Program Wheel

Timer

16. Cycle timer into backwash position. Turn manual knob so that the micro switch rides on the rst set of pins.
— In this position the tanks switch (lower piston) and the control valve moves to the backwash position
(upper piston).
— Wait until the positioning of upper and lower pistons stops before advancing the timer further. If advanced
too fast the control will not home into the In Service position (it will not advance to any other position). To
correct this, rotate the manual knob back to In Service and start again into backwash.

. NOTE: Once valve positions itself into the backwash cycle, the homing circuit locks in.

17. With all the air backwashed, slowly cycle the timer to the brine position; rapid rinse; and brine tank rell.
Wait for the control drive motor to position itself in each cycle and stop, before advancing on to the next
position.

18. Once back in the In Service position, cycle the control valve again into the backwash position. The tanks
switch again, and air head backwashes out of the other tank. Cycle the control back to the In Service position.
Leave the timer in the open position. DO NOT insert meter cable yet.

NOTE: Two motors are available.
1/15 RPM has 82 minute regeneration time.
1/30 RPM has 164 minute regeneration time.

. .

Page 6

General and Commercial Installation Checklist

WATER PRESSURE: A minimum of 25 pounds of water pressure is required for regeneration valve to operate

effectively.

ELECTRICAL FACILITIES: A continuous 115 volt, 60 Hertz current supply is required. Make certain the current

supply is always hot and cannot be turned off with another switch.

EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup. Piping that is

built up heavily with lime and/or iron should be replaced. If piping is clogged with iron, a separate iron lter unit
should be installed ahead of the water softener.

LOCATION OF SOFTENER AND DRAIN: The softener should be located close to a drain.
BY-PASS VALVES: Always provide for the installation of a by-pass valve.

Valve to Tank Installation Instructions

Spin the valve onto the tank, ensuring the threads are not cross-threaded..

1.

NOTE: All Fleck® valves are right-hand threads, or clockwise, to install

Rotate the valve freely without using force until it comes to a stop (this position is considered zero).

2.
Rotate the valve clockwise from zero, between ¼ turn and ½ turn (see the diagram below)..

3.

.

NOTE: If lubricant is required, a silicone compound is strongly recommended. Dow Corning

Compound (available from Fleck®), is recommended for best possible results. Dow Corning® 7 Release
Compound is used in the manufacture of Fleck® control valves. The use of other types of lubricants may
attack the control’s plastic or rubber components. Petroleum-based lubricants can cause swelling in rubber

parts, including o-rings and seals. .

Part No. Description

16174 Silicone, 2 oz Tube

16586-8 Silicone, Dow #7 8 LB

®

Silicone

Page 7

Regeneration Cycle Program Setting Procedure

Setting the Regeneration Cycle Program

The Regeneration cycle program on the water conditioner is preset at the factory. However, portions of the cycle
or program time may be lengthened or shortened for local conditions or system design.

1. Expose cycle program wheel by grasping timer in lower right hand corner and pulling. This releases snap

retainer and swings timer to the left

. NOTE: Meter cable must be removed from meter dome before opening timer.

2. Remove the program wheel by grasping program wheel and squeezing protruding lugs towards center.

Lift program wheel off timer.
— Switch arms may require movement to facilitate removal.

3. Return timer to closed position by engaging snap retainer in back plate.

— Make certain all electrical wires locate above snap retainer post.

Changing Length of the Backwash Time

Looking at the numbered side of the program wheel, the group of pins starting at zero determines the length of
time the unit backwashes.

Example: If there are six pins in this section, the time of backwash is 12 minutes (2 minutes per pin). To

change the length of backwash time, add or remove pins as required.
— The number of pins multiplied by two equals minutes of backwash.

Changing Length of Brine and Rinse Time

The group of holes between the last pin in the backwash section and the second group of pins determines the
length of time that a unit will brine and rinse (2 minutes per hole).

To change the length of brine and rinse time, add or remove pins in the rapid rinse group of pins to increase or
decrease the number of holes in the brine and rinse section.
— The number of holes multiplied by two equals minutes of brine and rinse.

Changing Length Of Rapid Rinse

The second group of pins on the program wheel determines the length of time the water conditioner rapid rinses
(2 minutes per pin). To change the length of rapid rinse time, add or remove pins at the higher numbered end of
this section as required.
— The number of pins multiplied by two equals minutes of rapid rinse.

. NOTE: Program wheels with 0–82 minute cycle times, use one minute per pin or hole to set Regeneration

times. The layout of pins and holes on the program wheel follow the same procedure as on this page.

Changing Length of Brine Tank Rell Time

The second group of holes on the program wheel determines the length of time the water conditioner rells the
brine tank (2 minutes per hole).

To change the length of rell time, move the two pins at the end of the second group of holes as required.

The Regeneration cycle is complete when the two pin set at end of the brine tank rell section trips the outer
micro-switch. The program wheel, however, continues to rotate until the inner micro-switch drops into the notch on
the program wheel.

Programming

1. The control valve is set at the factory for backwash; brine and slow rinse; rapid rinse and brine tank ll times.

Change any of these times by repositioning the pins and holes or adding more pins.

. NOTE: Two speed timer motors are available

1/15 RPM has 82 minute Regeneration Time and each pin or hole equals one minute.
1/30 RPM has 164 minute Regeneration Time and each pin or hole equals two minutes.

Page 8

Time Brine Rell and Meter Setting Procedure

2. The control valve has a separate brine tank ll cycle.

— Calculate the desired salt setting using the brine line ow control rate of rell (in gpm) multiplied by the
timer setting. Then, using one gallon of fresh water dissolving approximately 3 lbs salt, calculate the
rell time.

. Example: A desired 30 lbs salt setting:

The unit has a 1.0 gpm rell rate so a 10 gallon ll is required.

10 gallons x 3 lbs/gals = 30 lbs salt

Set the timer rell section at 10 minutes.

10 minutes x 1.0 gpm = 10 gallon ll

. NOTE: There must always be two pins at the end of a rell time to stop the ll cycle. With the Regeneration

times set, place timer back to its original position, making sure the lower right hand corner snaps back into the
backplate and the meter cable slides through the backplate and does not bind.

3. Setting the gallon wheel.

Knowing the amount of resin in each tank and the salt setting per Regeneration, calculate the gallons available,
using the following capacities as a guide:

(capacity per ft3 x ft3 of resin per tank) = gallons available
compensated hardness of H2O

NOTE: Based on tank size:

More resin increases capacity, less resin decreases capacity.
More salt increases capacity, less salt decreases capacity.

Example:

Tank Diameter = 16”
Compensated Hardness = 35 grains per gallon (tested sample)
ft3 Resin (based on ow rate) = 4
lbs of Salt = 8
Capacity per ft

(24,000 x 4 ft3 of resin per tank) = 2,740 gallons available before regeneration
35 grains

DO NOT SET THIS FIGURE - GO TO STEP 4

— Because the control valve regenerates with soft water from the other tank, subtract the water used for
regeneration. Take each regeneration cycle and calculate the water used.

Example: Unit is set for a 16” diameter tank with 4 ft3 of resin and salted at 8 lbs. per ft3, 7 gpm backwash,

#3 injector, 1.0 gpm brine rell, and 60 psi and timer set for 10 min. backwash, 60 min. brine and rinse,
10 min. rapid rinse, 10 min. brine tank ll.

Backwash 10 minutes x 7.0 gpm = 70.0 gallons
Brine and Rinse 60 minutes x 1.0 gpm = 60.0 gallons
Rapid Rinse 10 minutes x 7.0 gpm = 70.0 gallons
Brine Tank Fill 10 minutes x 1.0 gpm = 10.0 gallons
Total Regeneration Water = 210.0 gallons

With the 2740 gallons available calculated in Step 3, subtract the Regeneration water used from the total
water available.

2740 gallons available - 210 gallons used = 2530 gallons
(in Regeneration, Step 4)

3

. = 24,000

Page 9

Time Brine Rell and Meter Setting Procedure

4. Set meter wheel at approximately 2530 gallons. Lift the inner dial of the meter program wheel so that you can

rotate it freely. Position the white dot opposite the 2530 gallon setting.

NOTE: There is a slight delay between the time the meter zeros out and the cycle starts. Units using the:

1/15 RPM motor, 82 minute Regeneration Time has a 9 minute delay
1/30 RPM motor, 180 minute Regeneration Time has an 18 minute delay.

. NOTE: This delay period is not critical on residential equipment. However, take this factor into consideration.

for commercial applications by subtracting continuous ows for 9 minutes or 18 minutes from water available.

5. Insert meter cable into meter.

6. Check bypass.

7. Plug in unit.

Page 10

Notes

Page 11

9000/9100/9500 (3200 Series)

Electro Mechanical Timer Assembly

Page 12

For Service Assembly Numbers, See the Back of this Manual

9000/9100/9500 (3200 Series)

Electro Mechanical Timer Assembly

Item No. Quantity Part No. Description

. 1....................1.....................13870-03..................Housing, Timer, 9000

. 2....................1.....................17870.......................Label, Indicator, 9000 Timer

. 3....................1.....................15465.......................Label, Caution

. 4....................1.....................16930.......................Label, Instruction

. 5....................1.....................15227.......................Plate, Clutch, Actuator

. 6....................1.....................10300.......................Screw, Slot Hex Wsh, 18-8 x 3/8

. 7....................1.....................17513.......................Clip, Spring

. 8....................1.....................15407.......................Washer, Plain, #4

. 9....................1.....................15228.......................Spring, Return

. 10..................1.....................16270-10..................Program Wheel Assy, 9000 3/4

. . . 16270-50..................Program Wheel Assy, 9000/9500

. . . 16270-30..................Program Wheel Assy, 9000, 1” Std

. . . 16270-40..................Program Wheel Assy, 9000, 1” Ext

. . . 16270-50..................Program Wheel Assy, 9000/9500

. . . 16270-60..................Program Wheel Assy, 9500

. 11..................1.....................13806.......................Retainer, Program Wheel

. 12..................1.....................13748.......................Screw, Flt Hd St, 6-20 x 1/2

. 13..................2.....................11999.......................Label, Button

. 14..................1.....................15223.......................Actuator, Cycle

. 15..................1.....................13886.......................Know, 3200

. 16..................4.....................13296.......................Screw, Hex Wsh, 6-20 x 1/2

. 17..................1.....................17724.......................Program Wheel, Pinion Drive

. 18..................1.....................17723.......................Clutch, Drive Pinion

. 19..................1.....................14276.......................Spring, Meter Clutch

. 20..................1.....................14253.......................Retainer, Clutch Spring

. 21..................3.....................14087.......................Insulator

. 22..................1.....................15314.......................Switch, Micro, Modied

. 23..................1.....................15320.......................Switch, Micro, Timer

. 24..................2.....................11413.......................Screw, Pan Hd Mach, 4-40 x 1 1/8

. 25..................1.....................13018.......................Pinion, Idler

. 26..................1.....................18563.......................Spring, Idler Shaft

. 27..................1.....................13017.......................Gear, Idler

. 28..................1.....................13164.......................Gear, Drive

. 29..................1.....................13887.......................Plate, Motor Mounting

. 30..................1.....................18743.......................Motor, 120V, 60 Hz 1/30 RPM, 5600

. . . 18824-1....................Motor, 230V, 50 Hz 1/30 RPM

. . . 19170.......................Motor, 120V 60 Hz 1/15 RPM

. . . 18825.......................Motor, 230V, 50 Hz 1/15 RPM Mallory

. 31..................2.....................13278.......................Screw, Phil Hd Mach, 6-32 x 1/8 Steel Zinc

. 32..................1.....................14265.......................Clip, Spring

. 33..................1.....................15055.......................Timer, Main Drive Gear

. 34..................1.....................19210-02..................Program Wheel Assy, 9000 1/15

. . . 19210-05..................Program Wheel Assy, 9000/3230

. 35..................23...................15493.......................Pin, Spring, 1/16 x 5/8 SS

. 36..................1.....................15203.......................Harness, 9000/9500, Timer

. 37..................2.....................40422.......................Nut, Wire, Tan

Not Shown....1..................... 60320-02..................Switch Kit, 3200/9000 Timer Auxiliary

For Service Assembly Numbers, See the Back of this Manual

Page 13

Power Head Assembly

Page 14

For Service Assembly Numbers, See the Back of this Manual

Power Head Assembly

Item No. Quantity Part No. Description

. 1........................2.........................18728.............................Nut, Tinnerman, U Type, 8-32

. 2........................1.........................11838.............................Power Cord, 6’ Fleck

. . . 11839.............................Power Cord, 12’ Fleck

. . . 40084-12........................Power Cord, 12’ U.S., Round, 120V Sys 5, 6, 7 &

2900/3150/3900 #4

. . . 11545-01........................Power Cord Assy, 4’ Black, Euro w/Terminals

. . . 14678.............................Power Cord, U.S., 220/60

. . . 19303-01........................Power Cord Assy, Australian w/Terminals

. . . 40085-12........................Power Cord, 12’ US, Round, 240V

. . . 19674.............................Transformer, 24V, 9.6VA Residential Valves

. . . 41475.............................Transformer, 24V, 9.6VA, European

. 3........................1.........................15202.............................Harness, 9000/9500, Drive

. . . 14822.............................Harness, 2900

. . . 40041-06........................Harness, Low V, 9000/9500

. 4........................1.........................15134.............................Gear Assy, Drive, 1/2” Stroke 9000/9500

. 5........................1.........................15135.............................Gear, Drive, 9000

. 6........................1.........................14896.............................Wheel, Geneva

. 7........................2.........................40422.............................Nut, Wire, Tan

. 8........................2.........................19367.............................Screw, Designer Cover, Thumb 8-32 Blank UV Stable Material

. 9........................1.........................15175.............................Label, Shaft Position

. 10......................2.........................14917.............................Ring, Retaining

. 11......................1.........................15199.............................Plate, Ground, 9000/9500

. 12......................1.........................14430.............................Screw, Hex Wsh St, 6 x 1/4 Type “B”

. 13......................2.........................19160.............................Screw, Phil Pan, Thread 6-32 x 3/8 Type 23 Zinc

. 14......................1.........................18737.............................Motor, 24V, 50/60 Hz, 1 RPM

. . . 18738.............................Motor, 120V, 50/60 Hz 1 RPM

. . . 18739.............................Motor, 220V, 50/60 Hz 1 RPM

. 15......................1.........................15131.............................Backplate, 9000

. . . 17784-05........................Panel, Control, 9000/9500 ET

. 16......................2.........................15172.............................Screw, Flt Hd Mach, 4-40 x 1 3/8 Steel Zinc Plate

. 17......................2.........................10340.............................Washer, Lock #4, Zinc

. 18.................................................10218.............................Switch, Micro

. 19......................1.........................10339.............................Nut, Hex, 4-40 Zinc Plated

. 20......................1.........................15331.............................Screw, Hex Wsh Mach, 10-24 x 3/4 410 S.S.

. 21......................2.........................15133.............................Gear Assy, Drive, 3/4” Stroke

. 22......................1.........................13547.............................Strain Relief, Flat Cord Heyco #30-1

. 23......................1.........................15810.............................Ring, Retaining

. 24......................1.........................15132.............................Cam, Triple

. . . 17331.............................Cam, 9500

. . . 17765.............................Cam Assy, Aux Switch, 9500

. 25......................1.........................15368.............................Tube, Cable Guide, 2-Tank

. . . 17337.............................Tube, Cable Guide, 9500

. 26......................2.........................15372.............................Washer, Thrust, 3/8

. 27......................1.........................15216.............................Meter Cable Assy, 15.25”

. . . 15425.............................Meter Cable, 13.25”

. . . 17744.............................Meter Cable Assy, 20.75” 1 1/2” Std

. . . 19121-01........................Meter Cable Assy, SE, Paddle 6600/6700

. . . 19121-05........................Meter Cable Assy, ET, 28” 2750/3150 Systemax 4-6

. . . 19791-01........................Meter Cable Assy, Turbine/SE

. 28......................2.........................15692.............................Washer, Plain, 3/8”

. 29......................1.........................16433.............................Switch, Miniature

. 30......................1.........................10302.............................Insulator, Limit Switch

. 31......................2.........................15173.............................Screw, Slot Rd Hd Mach, 5-20 x 3/8

Not Shown

. . 1.........................60232-110......................Cover, Designer, 1 Pc Black

. . 1.........................60232-112......................Cover, Designer, 1 Pc Black w/Left Window

. . 1.........................60320-09........................Switch Assy, 9000, Drive Cam

. . 1.........................60320-10........................Switch Assy, 9500, Drive Cam

For Service Assembly Numbers, See the Back of this Manual

Page 15

9000 Control Valve Assembly

Page 16

For Service Assembly Numbers, See the Back of this Manual

9000 Control Valve Assembly

Item No. Quantity Part No. Description

. 1.........................1...........................14861-01.........................Valve Body, 9000, Machined w/O-ring

. . . 40688...............................Valve Body, 9100

. 2.........................1...........................14914...............................Piston, 9000, Upper

. 3.........................2...........................14309...............................Retainer, Piston Rod

. . . 16590...............................Retainer, Piston Rod

. 4.........................1...........................14919...............................Rod, Piston, Upper

. 5.........................2...........................13446...............................End Plug Assy, White

. . . 13446-01.........................End Plug Assy, White, HW

. 6.........................12.........................14241...............................Spacer, 5600

. . . 14241-01.........................Spacer, Hot Water

. 7.........................16.........................13242...............................Seal, 5600

. . . 18759...............................Seal, 5600 Low Drive Force

. 8.........................1...........................14920...............................Rod, Piston, Lower, 9000

. 9.........................1...........................14905...............................Piston, 9000

. 10.......................1...........................11710...............................O-ring, -215

. 11........................1...........................12281...............................O-ring, -338

. 12.......................1...........................11981-01..........................Ring, Retaining

. 13.......................1...........................16098...............................Washer, Nylon Brine

. 14.......................1...........................11973...............................Spring, Brine Valve

. 15.......................1...........................13165...............................Cap, Brine Valve

. 16.......................3...........................13302...............................O-ring, -014

. 17.......................1...........................12550...............................Quad Ring, -009

. 18.......................1...........................13167...............................Spacer, Brine Valve

. 19.......................1...........................14925...............................Brine Valve Stem, 9000

. 20.......................1...........................12626...............................Seat, Brine Valve

. 21.......................1...........................15215...............................Body, Injector, 9000

. 22.......................1...........................10914-X...........................Injector Throat - Specify Size

. 23.......................1...........................10913-X...........................Injector Nozzle - Specify Size

. . . 10225-X...........................Injector Nozzle, SS

. 24.......................1...........................13303...............................O-ring, -021

. 25.......................1...........................13166...............................Cap, Injector, 5600

. 26.......................1...........................16595...............................Spacer, 9000

. 27.......................1...........................13387...............................Screw, Hex Hd Mach, 10-24 x 1 3/4

. 28.......................1...........................13361...............................Spacer, 4650/9000

. 29.......................2...........................13301...............................O-ring, -011, Injector

. 30.......................1...........................13497...............................Disperser, Air, 5600

. 31.......................1...........................15348...............................O-ring, -563

. 32.......................1...........................10227...............................Screen, Injector

. 34.......................1...........................13244...............................Adapter, BLFC

. 35.......................1...................................................................Button, BLFC - Specify Size

. 36.......................1...........................13245...............................Retainer, BLFC

. . . 12977...............................O-ring, -015

. 38.......................1...................................................................Button, DLFC - Specify Size

. 39.......................1...........................13173...............................Retainer, DLFC Button

. 40.......................1...........................10332...............................Fitting, Insert, 3/8

. . . 15415*.............................Fitting, Insert, 1/2” Tube

. 41.......................1...........................10330...............................Fitting, Sleeve, 3/8 Celcon

. . . 16124*.............................Fitting, Sleeve, Delrin

. 42.......................1...........................10329...............................Fitting, Tube, 3/8 Nut, Brass

. . . 16123*.............................Nut, Brass

. 43.......................1...........................14928...............................Plug, End Stub, 9000

. 44.......................1...........................14906...............................Plate, End, 9000

. 45.......................4...........................15137...............................Screw, Hex Wsh Mach 10-24 x 3/8

. 47.......................1...........................13387...............................Screw, Hex Hd Mach, 10-24 x 1 3/4

. . . 13361...............................Spacer, 4650/9000

. 48.......................1...........................13315...............................Screw, Hex Wsh Hd, 10-24 x 1 3/16

Not Shown..........1...........................16140...............................Fitting, 1/2T x 1/4 NPT

NOTE: For Hot Water delete items 41 & 42 and use 18698 (Nut, 3/8 Tube, w/Sleeve) and 15414 (Nut, 2900, w/Sleeve)

*These parts are used with #4 injector and 2 GPM or larger BLFC (Items 34, 35, and 36 are not used).

.
.

For Service Assembly Numbers, See the Back of this Manual

Page 17

9100 Control Valve Assembly

Page 18

For Service Assembly Numbers, See the Back of this Manual

9100 Control Valve Assembly

Item No. Quantity Part No. Description

. 1.......................1.........................40688...........................Valve Body Assy, 9100

. 2.......................16.......................13242...........................Seal, 5600

. 3.......................12.......................14241...........................Spacer, 5600

. 4.......................1.........................16595...........................Spacer, 9000

. 5.......................1.........................14928...........................Plug, End Stub, 9000

. 6.......................1.........................14906...........................Plate, End, 9000

. 7.......................4.........................15137...........................Screw, Hex Wsh Mach, 10-24 x 3/8

. 8.......................1.........................14914...........................Piston, 9000, Upper

. 9.......................2.........................14309...........................Retainer, Piston Rod

. 10.....................1.........................14919...........................Rod, Piston, Upper

. 11.....................2.........................13243...........................Plug, End, 5600

. 12.....................2.........................13008...........................Retainer, End Plug Seal

. 13.....................2.........................10209...........................Quad Ring, -010

. 14.....................1.........................14921...........................Link, Piston Rod

. 15.....................2.........................11335............................Screw, Slot Phil Hd, 4-40 x 3/16

. 16.....................2.........................17020...........................Screw, Slot Ind Hex, 6-20 x 3/8

. 17.....................2.........................13363...........................Washer, Plain, .145 ID SS

. 18.....................1.........................14905...........................Piston, 9000

. 19.....................1.........................14920...........................Rod, Piston, Lower, 9000

. 20.....................1.........................15019...........................Link, Piston Rod, 9000/9500

. 21.....................1.........................41500...........................O-ring, Drain, 9100

. 22.....................1.........................15215...........................Body, Injector, 9000

. 23.....................2.........................13301...........................O-ring, -011, Injector

. 24.....................1.........................10227...........................Screen, Injector

. 25.....................1.........................10913-1........................Nozzle, Injector, #1, White

. 26.....................1.........................10914-1........................Throat, Injector, #1, White

. 27.....................1.........................13166...........................Cap, Injector, 5600

. 28.....................1.........................13303...........................O-ring, -021

. 29.....................2.........................13387...........................Screw, Hex Hd Wash, 10-24 x 1 3/4

. 30.....................1.........................15348...........................O-ring, -563

. 31.....................1.........................13173...........................Retainer, DLFC Button

. 32.....................1.........................12085...........................Washer, Flow, 1.2 GPM

. 33.....................1.........................14925...........................Brine Valve Stem, 9000

. 34.....................1.........................12626...........................Seat, Brine Valve

. 35.....................1.........................13167...........................Spacer, Brine Valve

. 36.....................1.........................13165...........................Cap, Brine Valve

. 37.....................1.........................11973............................Spring, Brine Valve

. 38.....................1.........................11981-01......................Ring, Retaining

. 39.....................1.........................16098...........................Washer, Nylon Brine

. 40.....................1.........................12977...........................O-ring, -015

. 41.....................1.........................13245...........................Retainer, BLFC

. 42.....................1.........................129095.........................Washer, Flow, .50 GPM

. 43.....................1.........................12550...........................Quad Ring, -009

. 44.....................2.........................13302...........................O-ring, -014

. 45.....................1.........................13244...........................Adapter, BLFC

. 46.....................1.........................13497...........................Disperser, Air, 5600

. 47.....................1.........................13361...........................Spacer, 4650/9000/WCC

. 48.....................1.........................40538...........................Retainer, 32mm, O-ring Dist, 7000

. 49.....................1.........................61419...........................Kit, 1.05” Distributor, Adapter

Not Shown.......1.........................13333...........................Label, Injector, Blank

Not Shown.......1.........................10759...........................Label, .5 GPM, 1.5 LBS Salt/Min

For Service Assembly Numbers, See the Back of this Manual

Page 19

9500 Control Valve Assembly

Page 20

For Service Assembly Numbers, See the Back of this Manual

9500 Control Valve Assembly

Item No. Quantity Part No. Description

. 1.......................1.........................16919-01......................Valve Body, 9500 Machd

. 2.......................16.......................16101...........................Seal, 2850

. 3.......................12.......................16638...........................Spacer, 9500/2850

. 4.......................1.........................17110............................Piston, 9500, Upper

. 5.......................2.........................14309...........................Retainer, Piston Rod

. 6.......................1.........................16957...........................Rod, Piston, 9500

. 7.......................2.........................17212...........................End Plug Assy, White

. . . 17212-01......................End Plug Assy, White, HW, 560CD

. 8.......................1.........................17111............................Piston, 9500, Lower

. 9.......................1.........................16956...........................Rod, Piston, Lower

. 10.....................1.........................17092...........................Spacer, Disc, 9500

. 11.....................1.........................16955...........................Plug, End, 9500

. 12.....................3.........................16394...........................O-Ring -029

. 13.....................1.........................14906...........................Plate, End, 9000

. 14.....................4.........................41875...........................Screw, Phil Oval HD, #10-24 x 3/8 Mchd

. . . 41876...........................Screw, Phil Oval HD, Mchd M5 x 0.8 x 10MM

. 15.....................4.........................17052...........................Fitting, Pipe, Coupling

. 16.....................4.........................17224...........................O-Ring -224

. 17.....................1.........................17061...........................Retainer, Coupling

. 18.....................8.........................10231...........................Screw, Slot Hex, 1/4 - 20 x 1/2

. . . 17659...........................Screw, Hex Hd Mach, M6 x 12

. 19.....................2.........................17353...........................Fitting, Elbow, 1 1/2 x .065

. 20.....................1.........................16916-01......................Adapter, 9500, 2nd Tan, Machd w/O-rings

. 21.....................2.........................13577...........................O-ring -226

. 22.....................2.........................16455...........................O-ring -347

. 23.....................1.........................14805...........................Gasket, Injector Body, 1600/1700

. 24.....................1.........................*14802..........................Throat, Injector

. 25.....................1.........................17777...........................Body, Injector, 1700

. 26.....................1.........................*14801..........................Nozzle, Injector

. 27.....................1.........................10229...........................Gasket, Injector Cap, 1600

. 28.....................1.........................11893............................Cap, Injector, SS

. 29.....................2.........................14804...........................Screw, Hex Hd Mach, 10-24 x 2 3/4

. . . 17655...........................Screw, Hex Hd, M5 x 70

. 30.....................1.........................16221...........................Disperser, Air

. 31.....................1.........................17776...........................Injector, 1600

. 32.....................1.........................10914-3........................Throat, Injector, #3, Yellow

. 33.....................1.........................10227...........................Screen, Injector

. 34.....................1.........................10913-3........................Nozzle, Injector, #3, Yellow

. 35.....................2.........................10692...........................Slot Hex Hd, 10-24 x

. . . 17656...........................Screw, Hex Hd, M5 x 40

. 36.....................2.........................17558...........................Disc, Spacer, End Plug

Not Shown.......2.........................19608-15......................Disperser, Commercial 1 1/2”

Not Shown.......1.........................11248............................Pin, Roll 5/32 x 7/8

Not Shown.......1.........................60366-XX.....................D.L.F.C. NPT - Specify Size

*Injector Throat Injector Nozzle Size Color

. 14802-03..........................14801-03..........................#3C............Yellow

. 14802-04..........................14801-04..........................#4C............Green

. 14802-05..........................14801-05..........................#5C............White

. 14802-06..........................14801-06..........................#6C............ Red

For Service Assembly Numbers, See the Back of this Manual

Page 21

1600 Brine Valve System (for 9500)

Item No. Quantity Part No. Description

. 1.......................1.........................16960...........................Tube, Brine Valve

. 2.......................1.........................10329...........................Fitting, Tube, 3/8 Nut, Brass

. 3.......................1.........................10330...........................Fitting, Sleeve, 3/8 Celcon

. 4.......................1.........................10332...........................Fitting, Insert, 3/8

. 5.......................1.........................12747...........................Fitting, Flow Control

. 6.......................1.........................12550...........................Quad Ring, -009

. 7.......................1.........................12626...........................Seat, Brine Valve

. 8.......................1.........................16958...........................Brine Valve Stem, 1600 Coated

. 9.......................1.........................11982............................O-ring, -016

. 10.....................3.........................15137...........................Screw, Hex Wsh Mach, 10-24 x 3/8

. 11.....................3.........................10269...........................Nut, Jam, 3/84 - 16

. 12.....................3.........................16922...........................Bracket, Brine Valve Mounting

. 13.....................1.........................10250...........................Ring, Retaining

. 14.....................1.........................10249...........................Spring, Brine Valve

. 15.....................1.........................12748-01......................Brine Valve Body, 1600

. 16.....................2.........................10328...........................Fitting, Elbow, 90 Deg.

Page 22

For Service Assembly Numbers, See the Back of this Manual

1700 Brine Valve System (for 9500)

Item No. Quantity Part No. Description

. 1.......................1.........................14792...........................Plug, End, Brine Valve

. 2.......................1.........................13201...........................Quad Ring, -020

. 3.......................1.........................12550...........................Quad Ring, -009

. 4.......................1.........................14785-01......................Retainer, Flow Control

. 5.......................2.........................14811............................O-ring, -210, 560CD, Brine

. 6.......................1.........................14795...........................Piston, Brine Valve

. 7.......................1.........................16929...........................Brine Valve Stem, Coated

. 8.......................1.........................15415...........................Fitting, Insert, 1/2” Tube

. 9.......................1.........................16124...........................Fitting, Sleeve, Delrin

. 10.....................1.........................16123...........................Nut, Brass

. 11.....................1.........................15137...........................Screw, Hex Wsh Mach, 10-24 x 3/8

. 12.....................1.........................10269...........................Nut, Jam, 3/4 - 16

. 13.....................1.........................16922...........................Bracket, Brine Valve Mounting

. 14.....................2.........................10250...........................Ring, Retaining

. 15.....................1.........................15310...........................Spring, Brine Valve

. 16.....................2.........................14790...........................Brine Valve Body

. 17.....................1.........................14798...........................Spacer, 1700, Brine

. 18.....................1.........................15414...........................Nut, 2900, w/Sleeve

. 19.....................1.........................15413...........................Fitting, Elbow, Male, 1/2T x 3/8 NPT

. 20.....................1.........................16959...........................Tube, Brine 9500/1710, 10.6”

For Service Assembly Numbers, See the Back of this Manual

Page 23

9000 Second Tank Assembly

Item No. Quantity Part No. Description

. 1....................1.....................14864-01..................Adapter, 9000, 2nd Tank, Machd w/O-rings

. 2....................8.....................13305.......................O-ring, -119

. 3....................1.....................11710.......................O-ring, -215

. 4....................1.....................12281.......................O-ring, -338

. 5....................2.....................13708-40..................Yoke, 1” Sweat

. ......................1.....................15823-XX.................Yoke Assy. Specify Tank Size

. 6....................4.....................13255.......................Clip, Mounting

. 7....................4.....................14202-01..................Screw, Hex Wsh Mach, 8-32 x 5/16

. 8....................4.....................15078.......................Adapter, 1” Coupling

For Service Assembly Numbers, See the Back of this Manual

Page 24

9100 Second Tank Assembly

Item No. Quantity Part No. Description

. 1.....................4...................... 40678........................ Ring, 9100, Yoke Retainer

. 2.....................4...................... 13287........................ O-ring, -123

. 3.....................1...................... 14865........................ Adapter Assy, 2nd Tank, 9100

. 4.....................1...................... 19054........................ O-ring, -124

. 5.....................1...................... 40538........................ Retainer, 32mm, O-ring Dist, 7000

. 6.....................1...................... 61419........................ Kit, 1.05” Distributor, Adapter

. 7.....................1...................... 18303........................ O-ring, -336

. 8.....................4...................... 13255........................ Clip, Mounting

. 9.....................4...................... 14202-01................... Screw, Hex Wsh Mach, 8-32 x 5/16

For Service Assembly Numbers, See the Back of this Manual

Page 25

9500 Second Tank Assembly

Item No. Quantity Part No. Description

. 1....................1.....................13577.......................O-ring, -226

. 2....................1.....................16455.......................O-ring, -347

. 3....................8.....................10231.......................Screw, Slot Hex, 1/4 - 20 x 1/2

. 4....................4.....................17224.......................O-ring, -224

Page 26

For Service Assembly Numbers, See the Back of this Manual

3/4” Meter Assembly

Item No. Quantity Part No. Description

. 1....................1.....................14613.......................Flow Straightener

. 2....................4.....................12473.......................Screw, Hex Wsh, 10-24 x 5/8

. 3....................1.....................14038.......................Meter Cap Assy

. 4....................1.....................13847.......................O-ring, -137, Std/560CD, Meter

. 5....................1.....................13509.......................Impeller, Meter

. 6....................4.....................13314.......................Screw, Slot Ind Hex, 8-18 x .60

. 7....................4.....................13255.......................Clip, Mounting

. 8....................4.....................13305.......................O-ring, -119

. 9....................1.....................15150.......................Meter Cap Assy, Ext

. . . 15237.......................Meter Cap Assy, Ext

. 10..................1.....................13821.......................Body, Meter, 5600

For Service Assembly Numbers, See the Back of this Manual

Page 27

1” Meter Assembly

Item No. Quantity Part No. Description

. 1.....................4....................12112.......................Screw, Hex Hd Mach 10-24 x 1/2

. 2.....................1....................15218.......................Meter Cap Assy

. . . 15237.......................Meter Cap Assy, EXT

. 3.....................1....................13847.......................O-Ring, -137, STD/560CD, Meter

. 4.....................1....................13509.......................Impeller, Meter

. . .. 13509-01..................Impeller, Celcon

. 5.....................1....................13882.......................Post, Meter Impeller

. 6.....................1....................15043.......................Body, Meter, 9000 1”

. 7.....................1....................14960.......................Flow Straightener, 1”

. 8.....................4....................13305.......................O-Ring, -119

. 9.....................2....................15078.......................Adapter, 1” Coupling

. 10...................2....................13255.......................Clip, Mounting

. 11...................2....................14202-01..................Screw, Hex Wsh Mach, 8-32 x 5/16

. 12..................1.....................15150.......................Meter Cap Assy, Ext

. . . 15237.......................Meter Cap Assy, Ext

For Service Assembly Numbers, See the Back of this Manual

Page 28

1 1/2” Meter Assembly

Item No. Quantity Part No. Description

. 1....................1.....................17569.......................Body, Meter, 2850/9500

. 2....................1.....................13882.......................Post, Meter Impeller

. 3....................1.....................13509.......................Impeller, Meter

. 4....................1.....................13847.......................O-Ring, -137, Std/560CD, Meter

. 5....................1.....................15218.......................Meter Cap Assy

. 6....................4.....................12112.......................Screw, Hex Hd Mach, 10-24 x 1/2 18-8 S.S.

. 7....................1.....................17542.......................Flow Straightener, 1 1/2”

. 8....................1.....................12733.......................O-Ring, -132

. 9....................1.....................17544.......................Fitting, 1 1/2” Quick Connector

. 10..................1.....................17543.......................Nut, 1 1/2”, Q/C

. 11..................1.....................15150.......................Meter Cap Assy, Ext

. . . 15237.......................Meter Cap Assy, Ext

Not Shown....1..................... 17790.......................Sleeve, Meter, 1 1/2” x 1”

For Service Assembly Numbers, See the Back of this Manual

Page 29

9000/9100 Bypass Valve Assembly

Item No. Quantity Part No. Description

. 1...................1....................17290.......................By-Pass Body, 3/4”

17290NP..................By-Pass Body, 3/4” NP, 5600

. . . 13399.......................By-Pass Body, 1”

13399NP..................By-Pass Body, 1” NP

. 2...................1....................14105.......................Seal, By-Pass, 560CD

. 3...................1....................11972.......................Plug, By-Pass, w/Wax

. 4...................1....................11978.......................Plate, By-Pass, Top

. 5...................1....................13604-01..................Label, By-Pass, Standard Mount

. 6...................8....................15727.......................Screw, Hex Wsh Hd, 10-24 x 1/2

. 7...................1....................11986.......................Plate, By-Pass, Bottom

. 8...................1....................11979.......................Lever, By-Pass

. 9...................1....................11989.......................Screw, Sltd Indent, 1/4 - 14 x 1 1/2

For Service Assembly Numbers, See the Back of this Manual

Page 30

Bypass Valve Assembly

Item No. Quantity Part No. Description

. 1...................2....................13305.......................O-ring, -119

. 2...................2....................13255.......................Clip, Mounting

. 3...................2....................13314.......................Screw, Slot Ind Hex, 8-18 x .60

4A................1....................18706.......................Yoke, 1”, NPT, Plastic

. . . 18706-02..................Yoke, 3/4”, NPT, Plastic

4B................1....................41027-01..................Yoke, 3/4”, NPT, Cast, Machd

. . . 41026-01..................Yoke, 1”, NPT, Cast, Machd, SS

For Service Assembly Numbers, See the Back of this Manual

Page 31

1710 Brine Valve System (for 9500)

Item No. Quantity Part No. Description

. 1....................1.....................41202.......................Brine Valve, 1700, Plastic, Top

. 2....................1.....................14785-01..................Retainer, Flow Control

. 3....................2.....................14811.......................O-ring, -210, 560CD, Brine

. 4....................1.....................14798.......................Spacer, 1700, Brine

. 5....................1.....................14795.......................Piston, Brine Valve

. 6....................1.....................41429.......................Stem, Brine, 1710, Plastic, 9500

. 7....................1.....................41201.......................Brine Valve, 1700, Plastic, Bottm

. 8....................1.....................12550.......................Ring, Quad, -009

. 9....................1.....................17908.......................Sleeve, Brine Valve Stem

. 10..................1.....................41547.......................O-ring, 2mm x 35mm

. 11..................1.....................15310.......................Spring, Brine Valve

. 12..................1.....................10250.......................Ring, Retaining

. 13..................1.....................17906-01..................Guide, Brine Valve Stem

. 14..................4.....................14202-01..................Screw, Hex Wsh, Mach, 8-32 x 5/16”

. 15..................2.....................41056.......................Nut Assy, 1/2” Plastic

. 16..................1.....................41493-XX.................Label, BLFC, 1710 (Specify GPM)

. 17..................1......................................................Washer, Flow (Specify GPM)

. 18..................3.....................15415.......................Fitting, Insert, 1/2”, Tube

. 19..................1.....................15414.......................Nut, 2900, w/Sleeve

. 20..................1.....................16959.......................Tube, Brine 9500/1700, 10.6”

For Service Assembly Numbers, See the Back of this Manual

Page 32

2300 Safety Brine Valve

Item No. Quantity Part No. Description

. 1....................1.....................60027-00..................Safety Brine Valve, 2300, Less Elbow

. 2....................1.....................10138.......................Ball, 3/8”, Brass

. 3....................1.....................11566.......................Ball Stop, Slow Fill

. 4....................1.....................10328.......................Fitting, Elbow, 90 Deg. 1/4 NPT x 3/8T

. 5....................1.....................10332.......................Fitting, Insert, 3/8

. 6....................1.....................10330.......................Fitting, Sleeve, 3/8 Celcon

. 7....................1.....................10329.......................Fitting, Tube, 3/8 Nut, Brass

. 8....................1.....................10186.......................Nut, Hex, 10-32

. 9....................1.....................60002.......................Air Check, #500

. 10..................1.....................10149.......................Rod, Float

. 11..................1.....................10700.......................Float Assy, Blue/White

. 12..................3.....................10150.......................Grommet, .30 Dia

For Service Assembly Numbers, See the Back of this Manual

Page 33

2310 Safety Brine Valve

Item No. Quantity Part No. Description

. 1...................1....................19645.......................Body, Safety Brine Valve, 2310

. 2...................1....................19803.......................Safety Brine Valve Assy

. 3...................1....................19804.......................Screw, Sckt Hd, Set, 10-24 x .75

. 4...................1....................19805.......................Nut, Hex, 10-24, Nylon Black

. 5...................1....................19652-01..................Poppet Assy, SBV w/O-Ring

. 6...................1....................19649.......................Flow Dispenser

. 7...................1....................11183........................O-Ring, -017

. 8...................1....................19647.......................Elbow, Safety Brine Valve

. 9...................2....................19625.......................Nut Assy, 3/8” Plastic

. 10.................1....................18312.......................Retainer, Drain

. 11.................1....................60014.......................Safety Brine Valve Assy, 2310

. 12.................2....................10150.......................Grommet, .30 Dia

. 13.................1....................60068.......................Float Assy, 2310, w/30” Rod

. 14.................1....................60002.......................Air Check, #500

For Service Assembly Numbers, See the Back of this Manual

Page 34

2350 Safety Brine Valve

Item No. Quantity Part No. Description

. 1....................1.....................60038.......................Safety Brine Valve, 2350

1A.................1.....................61024.......................Actuator Assy, 2350 Brine

. 2....................1.....................60026-30..................Float Assy, 400A/2350, 30” Red/Wht

. 3....................1.....................60009-00..................Air Check, #900, Commercial Less Fittings

. . . 60009-01..................Air Check, #900, Commercial, HW Less Fittings

Not Shown:

1.....................18603.......................Fitting Assy, 900 Air Check 2350

For Service Assembly Numbers, See the Back of this Manual

Page 35

Troubleshooting

Problem Cause Correction

1. Water conditioner fails to
regenerate.

2. Hard water. A. By-pass valve is open. A. Close by-pass valve.

3. Unit used too much salt. A. Improper salt setting. A. Check salt usage and salt setting.

4. Loss of water pressure. A. Iron buildup in line to water

5. Loss of mineral through drain
line.

6. Iron in conditioned water. A. Fouled mineral bed. A. Check backwash, brine draw, and

7. Excessive water in brine
tank.

A. Electrical service to unit has
been interrupted

B. Timer is defective. B. Replace timer.

C. Power failure. C. Reset time of day.

B. No salt is in brine tank. B. Add salt to brine tank and maintain

C. Injector screen plugged. C. Clean injector screen.

D. Insufcient water owing into
brine tank.

E. Hot water tank hardness. E. Repeated ushings of the hot water

F. Leak at distributor tube. F. Make sure distributor tube is not

G. Internal valve leak. G. Replace seals and spacers and/or

B. Excessive water in brine tank. B. See problem 7.

conditioner.

B. Iron buildup in water condi-

tioner.

C. Inlet of control plugged due
to foreign material broken loose
from pipes by recent work done on
plumbing system.

A. Air in water system. A. Assure that well system has proper

B. Improperly sized drain line ow
control.

A. Plugged drain line ow control. A. Clean ow control.

B. Plugged injector system. B. Clean injector and screen.

C. Timer not cycling. C. Replace timer.

D. Foreign material in brine valve. D. Replace brine valve seat and clean

E. Foreign material in brine line
ow control.

A. Assure permanent electrical service
(check fuse, plug, pull chain, or switch)

salt level above water level.

D. Check brine tank ll time and clean
brine line ow control if plugged.

tank is required.

cracked. Check O-ring and tube pilot.

piston.

A. Clean line to water conditioner.

B. Clean control and add mineral cleaner
to mineral bed. Increase frequency of
regeneration.

C. Remove piston and clean control.

air eliminator control. Check for dry well
condition.

B. Check for proper drain rate.

brine tank ll. Increase frequency of re-

generation. Increase backwash time.

valve.

E. Clean brine line ow control.

Page 36

Troubleshooting

Problem Cause Correction

8. Softener fails to draw brine. A. Drain line ow control is
plugged.

B. Injector is plugged. B. Clean injector

C. Injector screen plugged. C. Clean screen.

D. Line pressure is too low. D. Increase line pressure to 20 P.S.I.

E. Internal control leak E. Change seals, spacers, and piston

F. Service adapter did not cycle. F. Check drive motor and switches.

9. Control cycles continuously. A. Misadjusted, broken, or shorted
switch.

10. Drain ows continuously. A. Valve is not programming cor-

rectly.

B. Foreign material in control. B. Remove power head assembly and

C. Internal control leak. C. Replace seals and piston assembly.

A. Clean drain line ow control.

assembly.

A. Determine if switch or timer is faulty
and replace it, or replace complete
power head.

A. Check timer program and positioning

of control. Replace power head assem-

bly if not positioning properly.

inspect bore. Remove foreign material
and check control in various regeneration
positions.

General Service Hints For Meter Control

Problem: Softener delivers hard water

. Reason: Reserve capacity has been exceeded.
. Correction: Check salt dosage requirements and reset program wheel to provide additional reserve.
.
. Reason: Program wheel is not rotating with meter output.
. Correction: Pull cable out of meter cover and rotate manually. Program wheel must move without binding

and clutch must give positive clicks when program wheel strikes regeneration stop. If it does not, replace
timer.

. Reason: Meter is not measuring ow.
. Correction: Check meter with meter checker.

Page 37

9000/9100/9500 Meter Flow Data

9000 Meter Flow Data

9100 Meter Flow Data

Page 38

9500 Meter Flow Data

9000/9100 Injector Flow Data (1600 Series Injectors)

Page 39

9500 Injector Flow Data (1600 & 1700 Series Injectors)

1600 Series Injectors

1700 Series Injectors

Page 40

9000 Control Dimensions

Page 41

9100 Control Dimensions

Page 42

9500 Control Dimensions

Page 43

Water Conditioner Flow Diagrams

In Service Position Tanks Switching Position

(Meter Initiated Regeneration)

Backwash Position Brine Draw Position

Page 44

Water Conditioner Flow Diagrams

Slow Rinse Position Rapid Rinse Position

Brine Tank Fill Position In Service Position, Tanks Switched

Page 45

9000/9500 Wiring Diagram

19752_REVB

Page 46

Service Assemblies

Brine Line Flow Controls (9000/9100):

. 60022-12...................BLFC, .125 GPM, 5000/5600/9000/9100

. 60022-25...................BLFC, .25 GPM, 5000/5600/9000/9100

. 60022-50...................BLFC, .50 GPM, 5000/5600/9000/9100

. 60022-100.................BLFC, 1.0 GPM, 5000/5600/9000/9100

. 60350........................ Brine Valve Assy, 9000/9100

Brine Line Flow Controls (9500):

. 60020-25...................BLFC, .25 GPM, 1600

. 60020-50...................BLFC, .50 GPM, 1600

. 60020-100.................BLFC, 1.0 GPM, 1600

Brine Valve Assemblies:

. 60037-610.................Brine Valve, 9500/1600, .25 GPM,

Cold & HW 180°

. 60037-620.................Brine Valve, 9500/1600, .50 GPM,

Cold & HW 180°

. 60037-630.................Brine Valve, 9500/1600, 1.0 GPM,

Cold & HW 180°

. 60350........................ Brine Valve Assy 9000/9100,

Cold & HW 180°

. 60350-01...................Brine Valve Assy, 9000/9100/Twin100,

Cold & HW 180°

1700 Brine Valve Assembies (9500):

. 60039-XX.................. Brine Valve, 1700/9500, Cold & HW 180°

Bypass Assemblies:

. 60040SS.................... Bypass Valve, 5600, 3/4” NPT

. 60041SS.................... Bypass Valve, 5600, 1” NPT

. 60049........................ Bypass Plastic Assy

Injector Assemblies (9000/9100):

. 60385-X.....................Injector Assembly (specify size of injector)

Injector Number DLFC Number BLFC Number

Red #0......... 00...............Blank...... 0.................Blank...... 0

White #1......01...............1.2.......... 1.................0.25........ 1

Blue #2 .......02...............1.5.......... 2.................0.50........ 2

Yellow #3 ....03...............2.0.......... 3.................1.00........ 3

Green #4.....04............... 2.4.......... 4.

. . 3.0..........5. .

. . 3.5..........6. .

. . 4.0..........7. .

. . 5.0..........8. .

. . 7.0..........9

Injector Assemblies (9500):

. 60381-03...................Injector Assy, 1700, #3, Cold & HW 150°

. 60381-04...................Injector Assy, 1700, #4, Cold & HW 150°

. 60381-05...................Injector Assy, 1700, #5, Cold & HW 150°

. 60381-06...................Injector Assy, 1700, #6, Cold & HW 150°

. 60480-01...................Injector Assy, 1600, #1, Plastic,

Cold Water

. 60480-02...................Injector Assy, 1600, #2, Plastic,

Cold Water

. 60480-03...................Injector Assy, 1600, #3, Plastic,

Cold Water

. 60480-04...................Injector Assy, 1600, #4, Plastic,

Cold Water

. 60481-21...................Injector Assy, 1600, #1, SS, HW 180°

. 60481-21...................Injector Assy, 1600, #2, SS, HW 180°

. 60481-21...................Injector Assy, 1600, #3, SS, HW 180°

. 60481-21...................Injector Assy, 1600, #4, SS, HW 180°

Meter Assemblies (9000/9100):

. 15078-01...................Adapter, 1” Coupling

. 60086........................ Meter Assy, 5600/9000/9100,

3/4” Std/Range

. 60087........................ Meter Assy, 5600/9000/9100, 3/4”, Ext

. 60389........................ Meter Assy, 9000/9100, 1”

60389NP................... Meter Assy, 9000/9100, 1”, N/P

. 60389-20...................Meter Assy, 9000/9100, 1”, BSP/Metric

. 60390........................ Meter Assy, 9000/9100, 1”, Ext

60390NP................... Meter Assy, 9000/9100, 1”, Ext, N/P

. 60390-20...................Meter Assy, 9000/9100, 1”, Ext/BSP/Metric

. 60612........................ Meter Assy, 9000/9100, 1”, Std Range,

HW 150°

60612NP................... Meter Assy, 9000/9100, 1”, Std Range,

HW 150°, NP

. 14038........................ Meter Cap Assy

. 15150........................ Meter Cap Assy, Ext

. 15218........................ Meter Cap Assy

15218NP................... Meter Cap Assy, Std, NP

. 15237........................ Meter Cap Assy, Ext

15237NP................... Meter Cap Assy, Ext, NP

. 13509........................ Impeller, Meter

. 13509-01...................Impeller, Celcon, HW 150°

Meter Assemblies (9500):

. 60610-01...................Meter, 2850/9500, 1 1/2” Std

60610-01HW.............Meter, 2850/9500, 1 1/2” Std, HW 150°

60610-01NP..............Meter, 2850/9500, 1 - 1/2” Std, N/P

. 60610-02...................Meter, 2850/9500, 1 - 1/2” Ext

60610-02HW.............Meter, 2850/9500, 1 1/2” Ext, HW 150°

60610-02NP..............Meter, 2850/9500, 1 - 1/2” Ext, N/P

. 60610-21...................Meter, 2850/9500, 1 - 1/2” Std/BSP Metric

60610-21NP..............Meter, 2850/9500, 1 - 1/2” Std/BSP

Metric, Nickel Plated

. 60610-22...................Meter, 2850/9500, 1 - 1/2” Ext/BSP Metric

60610-22NP..............Meter, 2850/9500, 1 - 1/2” Ext/BSP

Metric/Nickel Plated

60611-01HW.............Meter, 2850/9500, 1” Sleeve,

1 1/2” Std, HW 150°

. 60611-01...................Meter, 2850/9500, 1” Sleeve,

1 1/2” Std Meter

60611-01NP............... Meter, 2850/9500, 1” Sleeve, NP

1 1/2” Std Meter

. 60611-02...................Meter, 2850/9500, 1” Sleeve,

1 1/2” Ext Meter

60611-02NP............... Meter, 2850/9500, 1” Sleeve, NP 1 1/2”

Ext Meter

. 17790........................ Sleeve, Meter, 1 1/2” x 1” (NOTE: when

reducing a 1-1/2” meter to a 1” meter,
the program wheel and timer settings must
be changed to a 1” meter size)

Page 47

Service Assemblies

Meter Checker Kits:

. 60460........................ Meter Checker Kit, Std

. 60461........................ Meter Checket Kit, Ext

Piston Assemblies:

. 60108........................ Piston Assy, 9500, Upper

. 60108-01...................Piston Assy, 9500, Upper, HW 180°

. 60109........................ Piston Assy, 9500, Lower

. 60109-01...................Piston Assy, 9500, Lower HW, 180°

. 60400........................ Piston Assy, 9000/9100, Top

. 60400-01...................Piston Assy, 9000/9100, HW Upper, 180°

. 60401........................ Piston Assy, 9000/9100, Lower

. 60401-01...................Piston Assy, 9000/9100 Lower, HW 180°

Seal & Spacer Kits:

. 60125........................ Seal & Spacer Kit, 5600/9000 Top

. 60125-20...................Seal & Spacer Kit, Top, 559 PE

Cold and Chloramine

60125HW.................. Seal & Spacer Kit, 9000/9100,

Upper HW 180°

. 60133........................ Seal & Spacer Kit, 9500, Lower,

Cold & HW 180°

. 60133-20...................Seal & Spacer Kit, 9500, Lower

. 60133-30...................Seal & Spacer Kit, 9500, Lower

. 60134........................ Seal & Spacer Kit, 9500, Upper,

Cold & HW 180°

. 60134-20...................Seal & Spacer Kit, 9500, Upper

. 60134-30...................Seal & Spacer Kit, 9500, Upper

. 60421........................ Seal & Spacer Kit, 9000/9100, Bottom

. 60421-20...................Seal & Spacer Kit, 9000/9100,

Bottom 559PE

60421HW.................. Seal & Spacer Kit, 9000/9100,

Bottom, HW 180°

Second Tank Assemblies (9500):

. 16919-01...................Valve Body, 9500 Machd

16919-01NP..............Valve Body, 9500 Machd, NP

. 16919-21...................Valve Body, 9500 BSP, Mtrc, Machd

16919-21NP..............Valve Body, 9500 BSP, Mtrc, Machd

Nickel Plated

. 60715-16...................Tube Assy, 9500, 2nd Tank for

14” to 16” Tanks

60715-16NP..............Tube Assy, 9500, 2nd Tank, NP for

14” to 16” Tanks

. 60715-20...................Tube Assy, 9500, 2nd Tank for 20” Tanks

. 60715-24...................Tube Assy, 9500, 2nd Tank for 20” and

24” Tanks

60715-24NP..............Tube Assy, 9500, 2nd Tank, Nickel

for 20-24” Tanks

Tools:

. 12763........................ Stuffer Tool Assy, 5600/9000

. 13061........................ Puller Assy, Port Ring

. 13759........................ Tool, DLFC Retainer

Valve Body Assembly (9100):

. 40688........................ Valve Body Assy, 9100

. 18303........................ O-ring, -336

. 18569........................ Retainer, Tank Seal

Second Tank Assemblies (9000):

. 14202-01...................Screw, Hex Wsh Mach, 8-32 x 5/16

. . 18-8.S.S.. . .

. 13255........................ Clip, Mounting

. 15078-01...................Adapter Assy, 1” Coupling

. 14864-01...................Adapter, 9000/9100, 2nd Tank,

Machd w/O-rings

14864-01NP..............Adapter, 9000/9100, 2nd Tank, Machd, NP

. 15823-06...................Yoke Assy, 6” Tank & 6” Tube

15823-06NP..............Yoke Assy, 6” Tank, NP 6” Tubes

. 15823-12...................Yoke Assy, 6” - 12” Tank, 8 1/2 Tube

15823-12NP..............Yoke Assy, 6” - 12” Tank, NP 8 1/2” Tubes

. 15823-14...................Yoke Assy, 14” Tank, 10 1/2” Tube

15823-14NP..............Yoke Assy, 14” Tank, NP 10 1/2” Tube

. 15823-16...................Yoke Assy, 16” Tank, 12 1/2” Tube

15823-16NP..............Yoke Assy, 16” Tank, NP 12 1/2” Tube

. . . . . .

Second Tank Assemblies (9100):

. 60425-12...................Tube Assy, 9100, 6-12” Tanks

. 60425-16...................Tube Assy, 9100, 13-16” Tanks

. 14865........................ Adapter Assy, 2nd Tank, 9100

. 61419........................ Kit, 1.05” Distributor Adapter

Page 48

Notes

Page 49

Notes

Page 50

Notes

Page 51

P/N 40944 Rev. C 12/06