5600SE Valve
Chem Free Iron Filter
Operation Manual
#51403 02/05
Read all instructions carefully before operation.
How Your 5600 SE Water Filter Works
The chemical free iron filter consists of two major components which are:
1. A Mazzei injector, located between the well head and the pressure tank, adds a small amount of air to the ironladen water whenever the well pump runs.
2. A backwashing-type filter containing special media that causes the iron in the air-injected water to precipitate
throughout the filter bed This process produces an iron removal capacity of up to 30,000 ppm. The media
requires no chemical regenerant for oxygen enrichment.
Periodic backwashing of the filter bed flushes the precipitated iron to the drain and readies the filter for use again. The
duration of the backwash procedure will vary depending on the iron concentration but generally is 10 minutes total. The
frequency of backwashing depends on iron concentration and water usage and ranges from daily to once every 10 days.
In normal operation, the Time of Day display will alternate being viewed with the Volume Remaining display. This display
will be in gallons. As treated water is used, the Volume Remaining display will count down from a maximum value to zero
or (---). Once this occurs, a regeneration cycle will be initiated at the Set Regeneration Time. Water flow through the valve
is indicated by the Flow Dot that will flash in direct relationship to flow rate.
Example 833 Gallons of Treated
Water Remaining
0 Gallons of Treated
Water Remaining
In regeneration, the control will display a special regeneration display. In this display, the control will show the current
regeneration step number the valve is advancing to or has reached and the time remaining in that step. The step
number displayed will flash until the valve has completed driving into this regeneration step position. Once all
regeneration steps have been completed, the valve will return to Service and resume normal operation.
Example Less than 6 minutes
remaining in Regen
Step #1
Pushing the Extra Cycle Button during a regeneration cycle will immediately advance the valve to the next cycle step
position and resume normal step timing.
1
833
Flow
Flow
P. M .
P. M .
Service
Service
Program
Program
Program
Service
Flow
P. M .
1 - - 5
•
- - -
•
•
•
Performance and Specifications
Item Model Iron removal Pipe Service Peak Backwash Mineral Shipping
Number Number Media Capacity Size Flow Rate Flow Rate Flow Rate Tank size Weight
cu. ft. (litres) (ppm) inches (mm) USGPM (LPM) inches (mm) Lbs. (kg)
7624 5600SEM-847CFB 0.75 (21) 22500 3/4 (19) 2.0 (7.6) 4.0 (15) 3.5 (13) 8 x 47 (203 x 1194) 70 (32)
7625 5600SEM-948CFB 1.00 (28) 30000 3/4 (19) 2.5 (9.5) 4.5 (17) 4.0 (15) 9 x 48 (229 x 1219) 90 (41)
7626 5600SEM-1054CFB 1.50 (42) 45000 3/4 (19) 3.0 (11) 5.5 (21) 5.0 (19) 10 x 54 (254 x 1372) 118 (54)
Hydrotech Chem Free Iron Filter
Notes:
Operating Temperature Range: 34° to 110°F (1° to 43°C)
Operating Pressure Range: 20 to 120psi (137 to 827 kPa)
Electrical: 24V/60Hz with a supplied 120V/60Hz Wall Mount CSA Approved Transformer
1. The manufacturer reserves the right to make product improvements which deviate from the
specifications and descriptions stated herein without obligation to change previously manufactured
products or to note the change.
2. Peak flow rates are intended for intermittent use only and are for residential application only.
Caution: These water conditioners are not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate
disinfection before or after the system.
Control Operation During Programming
The control will only enter the Program Mode with the valve in Service. While in the Program Mode, the control will
continue to operate normally, monitoring water usage and keeping all displays up to date. Control programming is stored
in memory permanently, eliminating the need for battery back-up power.
Control Operation During a Power Failure
During a power failure, all control displays and programming will be stored for use upon power re-application. The
control will retain these values for years, if necessary, without loss. The control will be fully inoperative and any calls for
regeneration will be delayed. The control will, upon power re-application, resume normal operation from the point where
it was interrupted. An indication that a power outage has occurred will be an inaccurate Time of Day display.
Before Installation
Inspection and Handling of Your Chemical Free Iron Filter
Inspect the equipment for any visible shipping damage. If damaged, notify the transportation company and request a
damage inspection. Damage to cartons should also be noted.
Handle the filter unit with care. Damage can result if the unit is dropped or set on sharp, uneven projections on the floor.
Do not turn the filter unit upside-down.
NOTE: If a severe loss in water pressure is observed when the filter unit is initially placed in service, the filter tank may
have been laid on its side during transit. If this occurs, backwash the filter to "reclassify" the bed.
Iron (Fe)
Iron concentrations as low as 0.3 ppm can cause staining. The iron concentration, the flow rate demand and the
consumption rate of the water are used to determine the size of the basic filter system. The higher these factors are, the
larger the required system. The chemical free iron filter is capable of filtering out soluble iron (also known as "clear
water" or ferrous iron) and precipitated iron (also known as "red water" or ferric iron). There is no apparent upper limit of
iron concentration for the chemical free iron filter but special care must be taken when selecting a filter model if your
water has a combination of high iron, very low pH and/or manganese levels above 0.5 ppm.
Manganese (Mn)
The presence of manganese can be bothersome even for a chemical free iron filter. As little as 0.05 ppm of manganese
can produce a brownish or black stain. The ability of the chemical free iron filter to remove manganese depends on its
concentration and the pH of the water.
pH
The pH of water measures its acidity or its alkalinity. Water with a pH of less than 7.0 is acidic, more than 7.0 is alkaline
and 7.0 is neutral. The lower the pH value is below 7.0, the greater the acidity and higher the pH value is above 7.0, the
more alkaline. Acidic water is corrosive to pipes, appliances, etc. A pH of 7.0 or higher facilitates iron removal.
Tannins (Humic Acid)
Tannins (also known as humic acid), which are present in some water supplies, are the result of decaying vegetable
matter. If the tannin concentration is above approximately 0.5 ppm, it will form a sticky coating on the media, thus
rendering it incapable of filtering the iron. A chemical free iron filter is not recommended for this situation. If the tannin
concentration is less than 0.5 ppm, a chemical free iron filter may be installed.
Hydrogen Sulfide (H2S)
Hydrogen sulfide (often referred to as sulfur) is easily detectable by its objectionable "rotten egg" odor. Sulfur corrodes
iron, brass, copper and silver. A chemical free iron filter is not recommended when hydrogen sulfide is the only water
problem, although it is capable of removing sulfur in concentrations of up to 3 ppm. Whenever hydrogen sulfide is
present, backwashing must be performed at more frequent intervals and the pumping system must include a standard
air-to-water pressure tank with an air relief valve.
2
3
Checking Your Water Pressure and Pumping Rate
Two water system conditions must be checked carefully to avoid unsatisfactory operation or equipment damage,
1. Minimum water pressure required at the filter tank inlet is 20 psi. If pressure is over 100 psi, a pressure reducing
valve must be installed in the water supply line ahead of the Mazzei injector. NOTE: If you have a municipal or
community water supply and daytime water pressure is 85 psi or more, nighttime pressure may exceed 100 psi. Call
your local water department or plant operator to obtain pressure readings. If you have a private well, the gauge on
the pressure tank will indicate the high and low system pressure. Record your water pressure data below:
Low __________________ psi High __________________ psi
2. The pumping rate of your well pump must be at least 5 gallons per minute (gpm) for satisfactory operation of the
Mazzei injector. In addition, the pumping rate must equal the backwash flow rate of your filter. To measure the
pumping rate of your pump, follow these instructions:
a. Make certain no water is being drawn. Open spigot nearest pressure tank. When pump starts, close spigot and
measure time (in seconds) to refill pressure tank (when pump shuts off). This figure represents cycle time.
b. With the pressure tank full, draw water into a container of known volume and measure the number of gallons
drawn until the pump starts again. This is draw down.
c. Divide the draw down figure by the cycle time and multiply the result by 60 to arrive at the pumping rate in
gallons per minute (gpm).
DRAW DOWN ÷ CYCLE TIME x 60 = PUMPING RATE
Locate Water Conditioning Equipment Correctly
Select the location of your filter tank with care. Various conditions which contribute to proper location are as follows:
1. Locate as close as possible to the water supply source.
2. Locate as close as possible to a floor or laundry tub drain.
3. Locate in correct relationship to other water conditioning equipment (see Typical Installations, Page 4).
4. Filter and softeners should be located in the supply line before the water heater. Temperatures above 110° F (43°C)
will damage the equipment and void the warranty.
5. Do not install a filter or softener in a location where freezing temperatures occur. Freezing may cause permanent
damage to the equipment and void the warranty.
6. Allow sufficient space around the unit for easy servicing.
7. If your water source is a community or public water supply or if you wish to bypass water used for a geothermal heat
pump, lawn sprinklers, out buildings or other high demand applications, refer to installation instructions.
The Importance of Your Pressure Tank
The pressure tank found on private well systems becomes an integral part of the filter system by providing necessary
mixing and "contact time" to the "air-injected" water. While the iron filter will perform better on a standard air-to-water
pressure tank, it will perform satisfactorily on a captive air (bladder) pressure tank. The bladder tank requires more
careful adjustment of the Mazzei injector and careful location of the air relief valve.
If cycle time on the pumping system is less than 30 seconds and under severe operating conditions (low pH, high iron,
manganese and small concentrations of hydrogen sulfide), a standard air-to-water pressure tank with an air relief valve
must be used (if a bladder tank is already in place, do not remove it, install the air-to-water pressure tank between the
Mazzei injector and the bladder tank).
NOTE: If your pressure tank (or any part of your water system) is not functioning properly, corrective action must be
taken before installation of your chemical free iron filter.
4
Facts to Remember When Planning Your Installation
1. All installation procedures must conform to local and state plumbing codes.
2. All water must pass through the Mazzei injector, pressure tank and the filter or refer to the special instructions for a
split-stream installation. (System may malfunction if this instruction is ignored.)
3. If water for other devices/activities, such as lawn sprinkling, a swimming pool, geothermal heating/ cooling is to be
treated by the filter, a larger model filter must be selected to accommodate the higher flow rate demands of these
items. The pumping rate of the well pump must be sufficient to accommodate these items plus the backwashing
requirement of the filter. Consult your dealer for alternative instructions if the pumping rate is insufficient.
4. Remember that the filter inlet is attached to the pipe that supplies water and the outlet is the line that runs toward
the water heater.
5. Before commencing installation, it is advisable to study the existing piping system and to determine the size, number
and type of fittings required. Typical system schematics shown in these instructions will be of assistance.
NOTE: If the plumbing system is used as the ground leg of the electric supply, continuity should be maintained by
installing ground straps around any non-conductive plastic piping used in the installation.
Installation Instructions
All government codes and regulations governing the installation of these devices must be observed.
CAUTION: If the ground from the electrical panel or breaker box to the water meter or underground copper pipe is tied
to the copper water lines and these lines are cut during installation of the Noryl bypass valve and/or poly pipe, an
approved grounding strap must be used between the two lines that have been cut in order to maintain continuity. The
length of the grounding strap will depend upon the number of units being installed and/or the amount of copper pipe
being replaced with poly. See Figure 1.
In all cases where metal pipe was originally used and is later interrupted by poly pipe or the Noryl bypass valve as in
Figure 1 or by physical separation as in Figure 2, an approved ground clamp with no less than #6
copper conductor must
be used for continuity,
to maintain proper metallic pipe bonding.
Check your local electrical code for the correct clamp and cable size.
Figure 2
Figure 1
Electrical Panel
Ground Strap
Poly Pipe
Ground
From
Panel
Poly Pipe
Filter
c/w Plastic Bypass
Copper Pipe
Water Meter
Outside Water Line For Outside & 3rd Tap Comes From Meter
Filtered Water Line in Home
Unfiltered Water Bypass
Loop Cut & Capped
Ground Strap Required
Because of Break in Continuity
5
1. Shut off all water at main supply. On a private well system, turn off power to
pump and drain pressure tank. Make certain pressure is relieved from complete
system by opening nearest faucet to drain the system. Shut off fuel supply to
water heater.
2. Cut main supply line as required to fit Mazzei injector in plumbing between well
pump and pressure tank (Mazzei injector may installed in a vertical or horizontal
position). Be certain direction of flow arrow on the Mazzei injector points toward
pressure tank and pressure control switch is located on the pressure tank side of
the Mazzei injector (rapid cycling of the pump may occur if pressure switch is
located on the well side). If check valves are used, they should be installed
before the Mazzei injector, not between the Mazzei injector and the pressure
tank.
NOTE: It is advisable to install the Mazzei injector with the unions at both ends to
facilitate removal and inspection. On badly scaled older pumping systems, it may
be advantageous to install an optional "y" strainer ahead of the Mazzei injector to
prevent plugging the injector nozzle with scale.
3. Cut the main supply line as required to fit plumbing to the control valve with bypass.
4. Solder or solvent weld plumbing. Do not apply heat to any fitting connected to the control valve as damage may
result to the internal parts. Check to be certain water supply pipe is connected to the control valve inlet fitting and
pipe connected to control valve outlet fitting is in direction of house service.
NOTE: If the installation is to be split-streamed prior to the filter tank or is a public water supply installation, refer to
special instructions.
Equipment
Drain Line
Air Gap
Drain
2”
Typical Installations
Proper installation sequence of water conditioning equipment is very important. Refer to the following diagrams for your
particular water supply.
NOTE: Before starting installation, read Page 9, Plumbing System Clean-Up, for instructions on some procedures that
may need to be performed first.
Figure 3
6
5. Pull out drain line flow control assembly from valve body. Unscrew drain line fitting elbow from drain line flow control.
Apply Teflon tape to threads. Reassemble to valve body, making certain drain line flow control assembly is fully
inserted into valve body. Attach 1/2 in diameter drain line to drain elbow.
6. Position drain hose over drain and secure firmly. To prevent back-siphoning of sewer water, provide an air gap of at
least 2 inches or 2 pipe diameters between the end of the drain hose and the drain. Do not raise drain hose more
than 10 ft. above floor.
7. Make sure the bypass valve is in the service position.
8. Plug the 24-volt transformer into a 120 VAC 60 Hz outlet. This valve has four positions: 1) Backwash 2) Brine/Rinse
(not used) 3) Rapid Rinse and 4) Brine Refill (not used). When the valve is in the Service position, the extra cycle
button (far left button as shown on Figure 5) must be pressed and held for 5 seconds before it activates. Press and
hold the extra cycle button for 5 seconds to advance the valve to the “1” Backwash position. Slowly turn on the
water supply and allow the unit to backwash until the air purges out of the tank and clears the system.
NOTE: During the initial backwashings, a small amount of fine brownish media may be observed in the drain water.
This is normal and beneficial for the efficient operation of your filter system.
9. Press the extra cycle button to advance the valve back into the service position indicated by the red dot in upper left
corner of the display.
10. To adjust the Mazzei injector: (Figure 4)
a. Make sure the liter meter is in a vertical position.
b. Adjust air suction by opening and closing the bypass
valve.
c. Setting is correct when the liter meter shows 1/2 L/M of
air entering the injector.
11. Make certain bypass is closed and inlet and outlet valves
are fully opened. Check for leaks.
12. Set the time of day and backwash frequency.
NOTE: Due to the nature of the media, the filter sometimes
takes several days after start-up to completely remove the
iron. Do not become alarmed if this occurs.
Mazzei Injector
Outlet
Inlet
Mixer
Bypass Valve
Operating Instructions
The valve has been pre-programmed with factory settings as follows:
Regeneration Cycle Step Programming
1. Backwash ..................................6 minutes
2. Brine Rinse..................................0 minutes (not used)
3. Rapid Rinse ................................4 minutes
4. Brine Refill ..................................0 minutes (not used)
Set Down Button
Set Up Button
P.M. Indicator
Flow Indicator:
Flashing Dot With Water Flow
Service Indicator:
Valve in Service - Dot On
Extra Cycle Tonight - Flashing Dot
Figure 4
Figure 5
7
Operating Instructions
Whenever the valve is in Service the current time of day can be set, the control programmed, or an extra
regeneration initiated at any time.
Flow Indicator:
Flashing Dot with Water Flow
P.M. Indicator
Service Indicator:
Valve In Service - Dot On
Extra Cycle Tonight - Flashing Dot
Push either the Up or Down Set Button once to adjust Time of Day Display by one digit.
Push and hold either Up or Down Set Button to adjust Time of Day Display by several digits.
1. Push and hold for 5 seconds both the Up and Down Set Buttons to enter Programming Mode.
2. Push the Extra Cycle Button once per display until all have been viewed and this mode is exited and
normal operation is resumed.
Set Up Button
Program Mode Indicator:
Program Mode Entered - Dot On
Extra Cycle Button
Set Down Button
8
1. The first option setting display that appears in the Program Mode is Treated Water Capacity. Using the
Set Up or Down Buttons, set the amount of treated water that can flow through the unit before a
regeneration is required. For Example:
2. Push the Extra Cycle Button. The second option setting display that appears is Regeneration Time. Using
the Set Up or Down Buttons, set the desired time of day when a regeneration can occur, is required. For
Example:
3. Push the Extra Cycle Button. The third option setting display that appears is Regeneration Day Override.
Using the Set Up or Down Buttons, set the maximum number of days before a regeneration cycle must
occur. For Example:
650 Gallons Capacity
2:00 A.M. Regeneration Time
Regenerate Every
7 Days Minimum
Service
Program
Flow
P. M .
650
•
Service
Program
Flow
P. M .
2:00
•
Service
Program
Flow
P. M .
A--7
•
Program Mode Indicator:
Program Mode Entered - Dot On
Extra Cycle Button
Set Up
Button
Set Down
Button
This is an option only. Please do not adjust before consulting an authorized dealer.
9
Special Instructions for Split-Stream and Public Water Supply Installations
For a split-stream installation, a secondary pressure tank must be installed as shown in the split-stream installation
diagram (Page 4). On a public water supply installation, a pressure tank must be installed as shown in the public water
supply installation diagram (Page 4). It is recommended in both applications to use a standard air-to-water pressure tank
with an air relief valve of a capacity that would normally be installed if the water system were a standard private well.
Also note that in both applications a normally closed solenoid valve is required. Follow the standard installation
instructions above with the following additions and modifications:
1. Install the pressure tank as indicated by the appropriate diagram.
2. Install a normally closed solenoid valve after the water meter and after a line split for untreated water (if there is one).
3. On both types of installation, install the Mazzei injector between the pressure tank (secondary pressure tank on splitstream installations) and normally closed solenoid valve.
4. Install the pressure switch after the Mazzei injector and wire it to the solenoid valve (secondary pressure switch on
split-stream installations). Set high pressure on pressure switch (which controls opening and closing of the solenoid
valve) 2 to 3 psi lower than low pressure on primary pressure switch. EXAMPLE: If primary pressure switch is set at
40-60 psi, set the secondary pressure switch at 18 to 38 psi.
5. For public water supply installations, contact your local water department or plant operator and ask what the normal
low system pressure is . Set high pressure on pressure switch 2 to 3 psi lower than this figure.
NOTE: Failure to set the pressure switch as described above will not allow proper closing of the solenoid valve
during periods of low system pressure.
Plumbing System Clean-Up
The following procedures are guidelines only but have proven successful in most instances. Under no circumstances
should any procedure outlined below be followed if contrary to the appliance manufacturer's instructions. Should there
be any questions concerning the advisability of performing a procedure, it is strongly recommended the manufacturer's
authorized service outlet be consulted prior to performing the procedure.
The plumbing system and water using appliances that have been exposed, even for a short time, to iron-fouled water
need to be cleaned of the precipitated iron that has collected in them or iron bleed (staining) will continue to be a
problem.
Depending on the amount of iron in the water and the length of time the water system has been exposed to iron fouling,
select from the following procedures those that apply to the type of system and appliances that need to be cleaned to
assure iron-free water at all points of use.
Softener
It isn't uncommon that the softener was installed in an effort to remove ferrous (clear water) iron from the water supply.
Typically a softener will remove some ferrous iron until the resin bed becomes fouled to the extent that it will lose both
hardness removal capacity and the limited capacity for iron removal. This is the condition to expect the softener to be in
when planning a system clean-up.
Prior to closing the main supply valve or turning power off to a private well system and preparatory to installing the filter
system, do the following:
1. Disconnect the brine draw line from the brine cabinet and place the loose end into a five gallon plastic pail filled with
a solution of warm water and 4 oz. of resin mineral cleaner.
2. Advance the control timer to the brine draw position (refer to instructions provided with your softener). Allow all the
warm mineral cleaner solution to be drawn into the mineral bed.
3. Then immediately close the main water supply valve or turn the power off to the pump and proceed with the filter
installation. During the time required to install the filter system, the iron-fouled softener resin will be chemically
cleaned.
4. After the filter installation is completed and final adjustments have been made, with the water turned on and the
brine draw tube reconnected, reposition the timer on the softener to the backwash position. Allow the timer to
perform an automatic regeneration cycle. During backwash of the softener, all iron cleaned from the resin will be
washed down the drain. It is advisable, after chemically cleaning the softener, to regenerate the system twice to fully
restore capacity lost due to iron-fouling.
10
Water Heater
If the water heater has been exposed to both iron and hardness for a long period of time, replacement of the heater tank
may be the only practical solution to prevent continued staining originating from this source.
After completing the installation of the chemical free iron filter, clean the water heater by following these instructions:
1. Shut off the energy supply to the water heater and close the heater inlet water valve.
2. Drain hot water tank completely. Open inlet water valve, allowing heater tank to be refilled with iron-free water.
Continue flushing until the water runs clear to the drain.
3. If, after approximately 30 minutes of flushing, water does not clear, terminate the flushing operation. Refill hot water
heater with water and pour approximately 1/2 gallon of household bleach into the top of the heater tank. Allow
bleach solution to stand in tank for 20 to 30 minutes. Flush the tank again until water is clear at the drain. Turn
energy supply on.
NOTE: If water does not clear in approximately 10 minutes, water heater should probably be replaced.
Backwashing Instructions
To Calculate Backwash Frequency
To ensure adequate reserve capacity and prevent loss of water pressure between backwashes the figure of 15,000 not
the full 30,000 ppm capacity is used to calculate backwash frequency. Determine your backwash frequency as follows:
Estimate the daily iron removal requirements using the following calculation:
Number of people in the family
x 75 gallons of water per person
+ Number of gallons for special use (if applicable)
= Number of gallons of water required per day
x Iron concentration - ppm
= Daily iron removal requirement
Establish backwash frequency using daily iron removal requirements to complete the following calculation:
15,000 ppm iron removal capacity
÷ Daily iron removal requirement - ppm
= Number of backwashes required in a 10 day schedule
Example: You have 4 people in the family, 8 ppm of iron and a swimming pool requiring 46 gallons of water per day.
4 People in the family
x 75
Gallons of water per person
300 Gallons of water for family
+ 46
Gallons of water for the pool
346 Gallons of water required per day
x 8 Iron concentration - ppm
2,768 Daily iron removal requirement - ppm
15,000 Iron removal capacity - ppm
÷ 2,768
Daily iron removal requirement - ppm
5.4 Backwash frequency - days
The calculation indicates the need to backwash every 5.4 days. The control should be set to backwash every 5th day.
Dishwasher
Consult your owner's handbook and follow the manufacturer's instructions.
Toilet Flush Tanks
Prior to commencing installation of the filter system, pour 4 to 6 oz. of resin mineral cleaner Iron-Out or inhibited muriatic
acid into flush tanks and bowls and let stand. When installation is completed, flush toilets several times with iron-free
water. If iron deposits or stains remain, repeat procedure until clear.
Water Pressure
Your chemical free iron filter system is designed to operate under normal water pressures from 20 psi to 100 psi.
11
Automatic Bypass
Your filter is factory set to backwash at 11:00 p.m. during a period of little or no water use. The backwash cycle lasts
approximately 15 minutes, after which filtered water service is restored. While backwashing is taking place, raw water
automatically bypasses the filter if required. If possible, avoid using water during backwashing to prevent iron-laden
water from entering your household plumbing system.
(Installation Tip: The 5600SE Filter should not be allowed to regenerate at the same time as any other water
treatment units. If adjustment is required, consult programming chart to adjust default regeneration time.)
New Sounds
You will notice new sounds such as the hum of the timer as your filter operates. During backwashing it will not be
uncommon to hear water running to the drain.
Manual Bypass
In case of an emergency you can isolate your water filter from the water
supply using the bypass valve located at the back of the control.
In normal operation the bypass is open with the ON/OFF knobs in line with
the INLET and OUTLET pipes. To isolate the filter, simply rotate the knobs
clockwise (as indicated by the word BYPASS and arrow) until they lock.
You can use your water related fixtures and appliances as the water supply
is bypassing the filter. However, the water you use will be untreated.
To resume filtered water service, open the bypass valve by rotating the
knobs counter-clockwise.
Manual Regeneration Cycle
If you run out of filtered water because of inadequate regeneration frequency, inadequate reserve capacity, power failure
or unusually high water usage, you can initiate a manual regeneration simply by pressing the extra cycle button. The
filter will now automatically complete a regeneration cycle and return to service. If possible, avoid water use during the
regeneration cycle.
Once you have set your filter and you experience frequent loss of water pressure, you may have to increase the
frequency of regeneration by resetting the gallons between regeneration.
Maintenance Instructions
Maintenance of your new water filter requires very little time or effort but it is essential. Regular maintenance will ensure
many years of efficient and trouble-free operation.
Care of All Water Filters
To retain the attractive appearance of your new water filter, clean occasionally with a mild soap solution. DO NOT use
abrasive cleaners, ammonia or solvents. Never subject your filter to freezing.
OUTLET
INLET
12
PROBLEM CAUSE CORRECTION
1. Water clear when
drawn; turns red
upon standing (stain
producing)
2. Water red when
drawn from tap
4. Milky or bubbly
water (appears to
contain small
bubbles)
3. Excessive pressure
loss through filter
A. Insufficient air drawn by the Mazzei
injector
B. Bypass open or leaking
C. Filter bed overloaded with
precipitated iron due to insufficient
backwash
D. Presence of manganese or tannins
E. Flow rate excessive for model
F. Check valve located between
Mazzei injector and pressure tank,
disrupting water flow.
G. Pumping cycle too short
A. Check Mazzei injector adjustment. If
unable to adjust for long enough draw,
check pumping rate.
B. Close bypass and/or repair as
necessary
C. Increase backwash frequency. Upon
correction of problem, manually
backwash until backwash water starts to
clear. In more severe iron-fouling cases,
bed may need chemical cleaning -
contact dealer.
D. Recheck water analysis
E. Reread "Facts to Remember While
Planning Your Installation" Page 3
F. Relocate check valve.
G. Lengthen pump cycle time.
A. Filter bed overloaded with
precipitated iron due to insufficient
backwash flow rate
B. Filter bed overloaded with
precipitated iron due to insufficient
backwash
C. Mazzei injector drawing too much air
causing early precipitation of iron
D. Mazzei injector installed too far from
pressure tank or pressure tank
located too far from filter tank
E. Solenoid valve malfunction or
inadequate supply system
pressure/flow rate
A. Excess Mazzei injector air draw
B. Excess gases in water (carbon
dioxide, hydrogen sulfide, methane)
A. Filter bed overloaded with
precipitated iron.
B. Control inlet/outlet valve(s) not fully
open
C. Sand, silt or mud collecting in filter
bed
D. Filter bed not properly classified
A. a. Recheck well pumping rate and repair
or replace as required
b. Check for obstructions or kink in drain
line
c. For improper drain line flow controller,
see specs.
Upon correction of this problem, if
manually backwashing does not clear
bed of iron, filter bed may need
chemical cleaning - contact dealer.
B. Increase backwash frequency. Upon
correction of problem, manually
backwash until backwash water starts to
clear. In more severe iron-fouling cases,
bed may need chemical cleaning contact dealer.
C. Reduce Mazzei injector air draw
D. Contact dealer for proper location of
Mazzei injector and pressure tank
E. Replace solenoid valve, check specs for
proper pressure/flow rates
A. Check adjustment for duration of draw in
excess of 1/3 pumping cycle.
B. May require draining of water system or
installation of air relief control - contact
dealer.
A. See problem above
B. Open valves
C. Check well for these conditions
D. Manually backwash to reclassify
Trouble Shooting Guide
GGUUAARRAANNTTEEEE
HYDROTECH guarantees that your new water conditioner is built of quality material and workmanship. When properly
installed and maintained, it will give years of trouble-free service.
FIVE YEAR COMPLETE PARTS GUARANTEE
HYDROTECH will replace any part which fails within 60 months from date of manufacture, provided the failure is due to a
defect in material or workmanship. The only exception shall be when proof of purchase or installation is provided and then
the warranty period shall be from the date thereof.
TEN YEAR GUARANTEE ON MINERAL TANKS
HYDROTECH will provide a replacement mineral tank to any original equipment purchaser in possession of a tank that fails
within 120 months, provided that the water conditioner is at all times operated in accordance with specifications and not
subject to freezing or exposure to direct sunlight.
GENERAL PROVISIONS
HYDROTECH assumes no responsibility for consequential damage as a result of escaped water from the water filter; labor
or expense incurred as a result of a defect or for failure to meet the terms of these guarantees because of circumstances
beyond its control.
WaterGroup Inc. WaterGroup Companies Inc.
Fridley, Minnesota Regina, Saskatchewan
Sun Valley, California Cambridge, Ontario
1-800-354-7867 1-877-299-5999
www.hydrotechwater.com Printed in Canada
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