Hydrotech 5600 User Manual

#51821 Rev. 1/09
US
Read all instructions carefully before operation.
5600 Meter Initiated / Calendar Clock Valve
Automatic Water Softeners Operation Manual
Performance and Specifications
Clock Initiated grains Rate
(2)
Flow Rate Volume Tank Size
(3)
Tank Size
(3)
Salt Capacity Weight
Model Model @15lb/cf @10lb/cf
(1)
@6lb/cf @3lb/cf USGPM USGPM cu. ft. inches inches Lbs. Lbs. Twin Tank Models 5600CC-835-50 5600MI-835-50 15,000 12,000 8,500 6,500 6 1.5 0.50 8 x 35 18 x 33 335 65
5600CC-844-75 5600MI-844-75 22,500 18,000 12,750 9,750 8 1.5 0.75 8 x 44 18 x 33 335 70
5600CC-948-100 5600MI-948-100 30,000 24,000 17,000 13,000 10 2.0 1.00 9 x 48 18 x 33 335 85
5600CC-1035-100 5600MI-1035-100 30,000 24,000 17,000 13,000 10 2.4 1.00 10 x35 18 x 33 335 90
5600CC-1047-125 5600MI-1047-125 37,500 30,000 21,250 16,250 12 2.4 1.25 10 x 47 18 x 33 335 110
5600CC-1054-150 5600MI-1054-150 45,000 36,000 25,500 19,500 12 2.4 1.50 10 x 54 18 x 33 335 125
5600CC-1252-200 5600MI-1252-200 60,000 48,000 34,000 26,000 13 3.5 2.00 12 x 52 18 x 33 335 150
5600CC-1450-250 5600MI-1450-250 75,000 60,000 42,500 32,500 13 5.0 2.50 14 x 50 21 x 36 355 190
Cabinet Models CAB5600CC-835-50 CAB5600MI-835-50 15,000 12,000 8,500 6,500 6 1.5 0.50 8 x 35 21 x 13 x 44 315 65
CAB5600CC-1035-100 CAB5600MI-1035-100 30,000 24,000 17,000 13,000 10 2.4 1.00 10 x 35 21 x 13 x 44 300 90
How Your Water Softener Works
Hard water enters your home through the main supply line, enters your water softener, and passes down through a bed of ion exchange resin which softens and filters the water as well. An ion exchange process takes place in which the resin beads capture and hold calcium and magnesium, the hardness impurities, while the water takes on sodium ions. The soft water then flows up and into your household water line.
Your calendar clock water softener can be programmed to operate according to your needs by making the appropriate settings on the 24-hour timer and twelve day timer control. See page 4.
Your meter initiated water softener is set by aligning the number of people with the grains of hardness on the program wheel. See page 4.
On the days your water softener regenerates, the resin is automatically recharged by passing a brine solution (salt water) through it. This reverses the ion exchange process, charging the resin with sodium and freeing the hardness minerals. These minerals and the brine solution are flushed away through the drain line and followed by a rapid rinse. The resin bed is again ready to soften water. The proper volume of water is returned to the brine tank to dissolve enough salt for the next regeneration. All this is performed automatically.
Installation Instructions
CAUTION:
If the ground from the electrical panel or breaker box to the water meter or underground copper pipe is tied to the copper water lines and these lines are cut during installation of the Noryl bypass valve and/or poly pipe, an approved grounding strap must be used between the two lines that have been cut in order to maintain continuity. The length of the grounding strap will depend upon the number of units being installed and/or the amount of copper pipe being replaced with poly. See Figure 1.
In all cases where metal pipe was originally used and is later interrupted by poly pipe or the Noryl bypass valve as in Figure 1 or by physical separation as in Figure 2, to maintain proper metallic pipe bonding, an approved ground clamp c/w not less than #6 copper conductor must be used for continuity.
Check your local electrical code for the correct clamp and cable size.
Figure 2
Figure 1
Electrical Panel
Ground Strap
Poly Pipe
Ground From Panel
Poly Pipe
Softener c/w Plastic Bypass
Copper Pipe
Water Meter
Outside Water Line For Outside & 3rd Tap Comes From Meter
Filtered Water Line in Home
Unfiltered Water Bypass Loop Cut & Capped
Ground Strap Required Because of Break in Continuity
ADDITIONAL INFORMATION: Operating Temperature Range = 34° to 110°F (1° to 43°C). Operating Pressure Range = 20 to 120 psi (1.37 to 8.27 bar). The manufacturer reserves the right to make product improvements which may deviate from the specifications and descriptions shown above, without obligation to change previously manufactured products or to note the change.
CAUTION: These products are not intended to be used to treat water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system. NOTES:
(1)
10lb/cu.ft. salt dosage is the standard factory setting.
(2)
The Service Flow Rate given will not exceed a pressure drop of 15psi.
(3)
Dimensions of cylindrical tanks shown are diameter (or width) x
height. Cabinets shown as length x width x height.
1
2
1. Determine the best location for your water softener, bearing in mind the location of your water supply lines, drain line and 110 volt AC electrical outlet. Subjecting the softener to freezing or temperatures above 110°F (43°C) will void the warranty.
Media Installation (When Necessary)
Remove the valve from the mineral tank.
Temporarily plug the open end of the riser tube to ensure that no resin or gravel falls down into the distribution.
Fill mineral tank one quarter full of water to protect distribution during gravel installation.
Slowly and carefully add the gravel support bed and the softener or filtration media leveling each layer as it is placed into the tank.
Unplug the riser tube, carefully position the valve over it and turn the valve into the threads in the fiberglass tank, tightening securely into tank. Note: Ensure that the internal O-ring in the valve fits securely over the riser tube. Silicone grease (#13691) or other food grade lubricant may be applied to the O-ring to ease installation of the riser tube. DO NOT use petroleum based lubricants as they will cause swelling of O-ring seals.
The softener or filter is now charged with softening resin.
It is recommended that the softener or filter tank now be completely filled with water (SLOWLY) to soak the resin or filtration media before startup. This will allow the media to absorb water as well as help displace any trapped air. This will reduce the chance of backwashing resin or filter media out of the tank during the initial backwash on startup.
2. Water to supply outside faucets used to water lawns and gardens should not be softened. A new water line is often required to be connected to supply hard water to the inlet of the water softener and to the outside faucets. Cut the water line between where it enters the house; before any lines that branch off to feed the hot water heater or other fixtures in the house; and as near the desired location of the water softener as possible. Install a tee fitting on the feed end of the cut pipe and an elbow fitting on the other end. Install piping from the tee to the inlet of the water softener and from the elbow to the outlet to the softener. To server the water lines which branch off to feed outside faucets, cut the branch lines approximately two inches from the fitting on the main water line. Install an elbow on the end of the pipe nearest the outside faucet and a cap on the end connected to the existing water line. Install piping from the tee on the inlet to the water softener to the elbow on the pipe to the outside faucet. Following this procedure will result in all lines in the house, with the exception of the outside faucets but including the water heater and therefore the hot water lines, being supplied with soft water.
Installation Instructions
REAR VIEW - PLUMBING HOOK-UP
BRINE LINE
DRAIN LINE
INLET
OUTLET
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