Hydro systems SuperDos 20, Model 0.3%, Model 0.3% PAA, Model 2.5%, Model 2.5 % WSP Operating Manual

20

Operating Manual•Mode D'Emploi
Bediehnungs Handbuch •Manual de Operación
Manual de operação • Manuale d'uso

Model 0.3%
Model 0.3% PAA
Model 2.5%
Model 2.5 % WSP
Model 5%
Model 10%

Fluid Flow Range:
Débit d'eau:

Durchussmenge:

Caudal de trabajo:
Vazão Operativa:

Velocità di usso:

0.04 gpm to 20 gpm
0,15 l/mn to 76 l/mn

Injection Range

Dosage:
Dosierung:
Dosicación:

Injeção:

Dosaggio:

0.025% to 10%
1:4000 to 1:10

Operating Pressure:
Pression:

Druck:

Presión operativa:
Pressão operativa:

Pressione operativa:

5 to 100* psi
0,34 to 6,9 bar

*Specications vary by model.
*Les données techniques varient
selon les modèles.
* Technische Daten sind je nach
Modell unterschiedlich.
* Características técnicas varían
según modelo.
* Características técnicas variam
conforme o modelo.
* Le speciche variano a seconda
del modello.

Quick Start Up

A

C

A

Puesta en marcha rápida

Démarrage Rapide
Schnell Antrieb

Inicialização rápida

A

A

↓

C

→

2

51

Part # 013825 Rev. G

English: 2

English....................................................3-21

Français................................................22-32

Deutsch.................................................33-43

Español.................................................44-54

English

Português.............................................55-65

Italiano..................................................66-83

Hydro Systems Company Ofces:

North America &

Global Headquarters:

Hydro Systems Company

3798 Round Bottom Road

Cincinnati, OH 45244

Phone: [phone]

Fax: [phone]

Toll Free: 800-543-7184

Asia Pacic:

Hydro Systems Asia Pacic

Unit A

1 Kelham Place

Glendenning, NSW 2761

Australia

Phone: [phone]

Fax: [phone]

Europe, Middle East,

Africa, & India

Hydro Systems Europe

Unit 3, The Sterling Centre,

Eastern Road

Bracknell, Berkshire

RG12 2PW

Europe

Phone: [phone]

Fax: [phone]

South America:

Hydro Systems South America

Rua Mogiana, 172,

Chacarras Reunidas,

Sao Jose Dos Campos,

Brasil

Phone: [phone]

Fax: [phone]

English: 3

Operating Principle

Accurate and Reliable

Installed directly in the uid supply line, the injector operates without electricity, using uid (water)
pressure as the power source. The uid drives the injector, which pulls the required percentage of
concentrate directly from the chemical solution container. Inside the Hydro Systems patented mixing
chamber, the concentrate is mixed with the uid, and the uid pressure forces the mixed solution
downstream. The amount of concentrate will be directly proportional to the volume of uid entering
the injector, regardless of variations in ow or pressure.

Chemical does not

→

come in contact

with the motor.

→

Fluid ow drives

motor piston.

*MiniDos model shown, example only.
SuperDos 20 is not equipped with on/
off lever.

Chemical is mixed

→

in the patented
mixing chamber.

→

Blended solution

English: 4

Intake from chemical

→

container

English

Contents

Operating Principle ...................................................................................................................... 4

Package Contents ........................................................................................................................ 6

Specications  .............................................................................................................................. 6

Safety Precautions ....................................................................................................................... 7

Warranty Compliance ................................................................................................................... 7

General Tips ................................................................................................................................7

Operations ...................................................................................................................................8

Installation and Start-up .............................................................................................................. 9

Suggested Installation Diagram ................................................................................................... 9

Maintenance ............................................................................................................................. 10

Remote Injecting ........................................................................................................................ 10

Routine Maintenance Instructions .............................................................................................. 11

0.3%, 2.5%, 5% ........................................................................................................................ 11

Routine Maintenance Instructions - 10% .................................................................................... 12

Troubleshooting ......................................................................................................................... 13

Injector Repair Parts .................................................................................................................14

Lower end & wear parts kits 0.3% PAA(Rotating): .......................................................................15

Lower end & wear parts kits 0.3% (Rotating): ............................................................................ 16

Lower end injector & wear parts kits 2.5%: ................................................................................17

Lower end injector & wear parts kits 2.5% WSP: ........................................................................18

Lower end injector & wear parts kits 5%: ...................................................................................19

Lower end injector & wear parts kits 10%: ................................................................................. 20

Warranty .................................................................................................................................... 21

English

Please read this manual carefully before putting the Hydro Systems injector into operation.

This booklet has the information you will need for the use and care of your new Hydro Systems
injector. If you have any further questions about your injector, the warranty, routine maintenance or
proper usage, please contact your nearest distributor or Hydro Systems customer service.

These models are designed to inject liquid concentrate or soluble powder that are recommended
and approved for injection into uid systems.

lt is the responsibility of the operator to determine the correct dosage settings of the unit using the
chemical manufacturers’ recommendation for dispensing their product, and to assure that proper
dosage is being maintained.

Maintenance and Warranty

Hydro Systems offers a three year limited warranty from the original date of purchase for
manufacturing or materials defects only. With proper use and care, your injector should provide you
long-term performance. Please review the complete warranty information on page 21.

For Your Records

The serial number of your Hydro Systems injector is located
on the injector body. Please record this number in the space
below and reference it when calling your distributor or Hydro
Systems for information, parts and service.

Serial #..............................................................................

Date Purchased ................................................................

This document does not form a contractual engagement on the part of Hydro Systems and is for

information only. Hydro Systems reserves the right to alter product specications or appearance without prior notice.

English: 5

Package Contents

The injector is packaged
with the following items:

Injector (not shown) Mounting Bracket
Dosage Piston Mounting Nuts and Bolts
O-ring Filter
Manual (not shown) Suction Tube
Lower End Wrench (0.3% only)

95

195950

25

5% 011025

2.5% 010025

0.3% 010025

56

194006

27

10% 011849M

5% 011018

2.5% 011017

0.3% 003067

194309

2.5%

44

5%

51

0.3%

44

010044

44

10%

44

194022

2.5% WSP

011803

194909

58

14

212005V on the 2.5% & 5%

212007V on the 10%

57

194016

194017

17

212005VH (black)

Certied ISO 9001:2008 QMS
for the Hydro Systems Brand

Model NPT BSP

0.3% Rotating 113228R 113728R

0.3% PAA Rotating 113228RK 113728RK

2.5% 113205 113705

2.5% WSP 113205WSP 113705WSP
5% 113206 113706

10% 113207 113707

10% Remote

Injection

113232 113233

Specications

SuperDos 20 gpm

(

100 max. psi

Model 0.3% 0.025% - 0.30% (1:4000 - 1:333)
Model 2.5% 0.20% - 2.5% (1:500 - 1:40)
Model 5%** 0.4% - 5% (1:250 - 1:20)
Model 10%* 2% - 10% (1:50 - 1:10)
Flow Rate: 0.04 - 20 gpm (0,15 - 76 l/mn)
Operating Pressure: 5 - 100 psi** (0,34 - 6,9 bar)
Pipe Coupling: 1” NPT/BSP

* 10% model maximum operating pressure is
65psi (4,5 bar)
**5% with remote injection kit maximum
operating pressure is 60 psi (4bar).

)

Housing Proprietary Engineered

Dosing Accuracy +/- 10% of ratio

Repeatability +/- 3% of ratio

Pressure Loss Available upon request

Maximum Temp. 100ºF (38ºC)

Minimum Temp. 34ºF (1ºC)

Maximum vertical suction
of concentrate

Maximum horizontal
suction of concentrate

Self-Priming Yes

Seal Material Available:

*Contact your representative for
specic chemical information

Maximum Viscosity 1,500 cP (Ex. Honey)

Recommended
Accessories

Composite Material

13 Feet (3.6 Meter)

49 Feet (15 Meter)

Aas

Viton
EPDM

FFKM
Teon Coated

140 mesh (104 micron)
lter, check valve, pressure
regulator, ow restrictor.

English: 6

Safety Precautions

Warranty Compliance

Warning, Please read precautions thoroughly before operation. Must meet all applicable

!

local codes and regulations.

Remove Red Caps Prior to Installation

Your injector is 100% factory tested before delivery and
may contain a small amount of water. The three red
plastic caps are tted after testing to ensure cleanliness
of the injector.

Before Applying Aggressive Chemicals

Please consult your distributor, chemical manufacturer
or contact Hydro Systems's customer service to conrm
compatibility with your injector. Always wear proper safety
protection as recommended by chemical supplier.

Label all Fluid Lines, Valves and Connections

If the solution that is being injected is not suitable for
drinking, all uid lines should be labeled:

Warning not for human consumption!

Monitor Outlet Flow

It is the user's responsibility to monitor the output of
chemical injected.

A Filter is Recommended and Required

Install a lter of 140 mesh (104 micron) or ner
depending on your uid quality to prolong the working
life of the injector and for the warranty to be valid. A
lter is imperative since most uid contains impurities or
particles, especially if the uid source comes from a well,
pond or lake.

Avoid a Potentially Hazardous Chemical Accident

Select a safe location. Chemical container should be
kept away from children and/or high usage areas and
the location must also not be susceptible to freezing
temperatures.

Avoid Solution Contamination

Use only clean FILTERED uid. Do not allow contaminants
to enter the solution container. They can be pumped into
the uid line and may cause the spread of disease. Dirt,

debris and other contaminants in the solution container

may cause excessive wear to the unit.

Fluid Temperature

Min: 34°F (1°C) Max: 100°F (38°C)

Maximum Fluid Pressure

0.3%, 2.5%, 5% - 100 psi (6,9 bar)
10% - 65 psi ( 4,5 bar)

5% model with remote injection kit has maximum operating
pressure of 60 psi (4 bar).
Install a pressure regulator and/or pressure relief valve to
ensure operating pressure does not exceed the maximum

specication.

Before Removing An Injector From The System

Release uid pressure. While the system is in operation, turn
off the incoming uid valve. Leave the out going valve open
this will relieve the pressure at the injector and all parts of
the system after the injector. Injector is now safe to remove.

English

Please read this instruction manual thoroughly.

Following the procedures, will increase the life of your injector.

For A Long Service Life

Start with clean uid by using an inline lter to reduce
impurities. Keep the solution container covered and
clean. Keep the suction tube lter 2" (5 cm) from
the bottom of the container. Perform maintenance
procedures as recommended (see Maintenance page 10).

Liquid Concentrate, Soluble Product, Soluble and
Wettable Powder use

Ensure that the chemical, when mixing with water, is
thoroughly mixed and or completely dissolved before
using injector. For soluble and wettable powder injection,
it is recommended to use a Hydro Systems WSP injector
or install a WSPL lower end conversion kit to an existing
Hydro Systems dosage piston model injector.

General Tips

Keep From Extreme Temperature

Protect the injector from freezing temperatures or excessive heat.

Rinse Injector After Each Use

Additive allowed to remain in injector can dry out, foul
or damage the lower end at the next start-up (see
Maintenance page 10).

Injector Not in Use for an Extended Period

If the injector has not been stored properly deposits may have
dried onto the motor (see Maintenance page 10). Before
operation, soak entire unit into room temperature water
approx. 72°F (22°C) for an eight hour period.

English: 7