Hydro systems SuperDos 20, Model 0.3%, Model 0.3% PAA, Model 2.5%, Model 2.5 % WSP Operating Manual

...
20
Operating Manual•Mode D'Emploi Bediehnungs Handbuch •Manual de Operación Manual de operação • Manuale d'uso
Model 0.3% Model 0.3% PAA Model 2.5% Model 2.5 % WSP Model 5% Model 10%
Fluid Flow Range: Débit d'eau:
Durchussmenge:
Caudal de trabajo: Vazão Operativa:
0.04 gpm to 20 gpm 0,15 l/mn to 76 l/mn
Injection Range
Dosage: Dosierung: Dosicación:
Injeção:
Dosaggio:
0.025% to 10% 1:4000 to 1:10
Operating Pressure: Pression:
Druck:
Presión operativa: Pressão operativa:
Pressione operativa:
5 to 100* psi 0,34 to 6,9 bar
*Specications vary by model. *Les données techniques varient selon les modèles. * Technische Daten sind je nach Modell unterschiedlich. * Características técnicas varían según modelo. * Características técnicas variam conforme o modelo. * Le speciche variano a seconda del modello.
Quick Start Up
A
C
A
Puesta en marcha rápida
Démarrage Rapide Schnell Antrieb
Inicialização rápida
A
A
C
2
51
Part # 013825 Rev. G
English: 2
English....................................................3-21
Français................................................22-32
Deutsch.................................................33-43
Español.................................................44-54
English
Português.............................................55-65
Italiano..................................................66-83
Hydro Systems Company Ofces:
North America &
Global Headquarters:
Hydro Systems Company
3798 Round Bottom Road
Cincinnati, OH 45244
Phone: 513-271-8800
Fax: 513-271-0160
Toll Free: 800-543-7184
Asia Pacic:
Hydro Systems Asia Pacic
Unit A
1 Kelham Place
Glendenning, NSW 2761
Australia
Phone: 612-9625-8122
Fax: 612-9625-8177
Europe, Middle East,
Africa, & India
Hydro Systems Europe
Unit 3, The Sterling Centre,
Eastern Road
Bracknell, Berkshire
RG12 2PW
Europe
Phone: +44 1344 488880
Fax: +44 1344 488879
South America:
Hydro Systems South America
Rua Mogiana, 172,
Chacarras Reunidas,
Sao Jose Dos Campos,
Brasil
Phone: +55-12-3201-7707
Fax: +55-12-3201-7739
English: 3
Operating Principle
Accurate and Reliable
Installed directly in the uid supply line, the injector operates without electricity, using uid (water) pressure as the power source. The uid drives the injector, which pulls the required percentage of concentrate directly from the chemical solution container. Inside the Hydro Systems patented mixing chamber, the concentrate is mixed with the uid, and the uid pressure forces the mixed solution downstream. The amount of concentrate will be directly proportional to the volume of uid entering the injector, regardless of variations in ow or pressure.
Chemical does not
come in contact
with the motor.
Fluid ow drives
motor piston.
*MiniDos model shown, example only. SuperDos 20 is not equipped with on/ off lever.
Chemical is mixed
in the patented mixing chamber.
Blended solution
English: 4
Intake from chemical
container
English
Contents
Operating Principle ...................................................................................................................... 4
Package Contents ........................................................................................................................ 6
Specications  .............................................................................................................................. 6
Safety Precautions ....................................................................................................................... 7
Warranty Compliance ................................................................................................................... 7
General Tips ................................................................................................................................7
Operations ...................................................................................................................................8
Installation and Start-up .............................................................................................................. 9
Suggested Installation Diagram ................................................................................................... 9
Maintenance ............................................................................................................................. 10
Remote Injecting ........................................................................................................................ 10
Routine Maintenance Instructions .............................................................................................. 11
0.3%, 2.5%, 5% ........................................................................................................................ 11
Routine Maintenance Instructions - 10% .................................................................................... 12
Troubleshooting ......................................................................................................................... 13
Injector Repair Parts .................................................................................................................14
Lower end & wear parts kits 0.3% PAA(Rotating): .......................................................................15
Lower end & wear parts kits 0.3% (Rotating): ............................................................................ 16
Lower end injector & wear parts kits 2.5%: ................................................................................17
Lower end injector & wear parts kits 2.5% WSP: ........................................................................18
Lower end injector & wear parts kits 5%: ...................................................................................19
Lower end injector & wear parts kits 10%: ................................................................................. 20
Warranty .................................................................................................................................... 21
English
Please read this manual carefully before putting the Hydro Systems injector into operation.
This booklet has the information you will need for the use and care of your new Hydro Systems injector. If you have any further questions about your injector, the warranty, routine maintenance or proper usage, please contact your nearest distributor or Hydro Systems customer service.
These models are designed to inject liquid concentrate or soluble powder that are recommended and approved for injection into uid systems.
lt is the responsibility of the operator to determine the correct dosage settings of the unit using the chemical manufacturers’ recommendation for dispensing their product, and to assure that proper dosage is being maintained.
Maintenance and Warranty
Hydro Systems offers a three year limited warranty from the original date of purchase for manufacturing or materials defects only. With proper use and care, your injector should provide you long-term performance. Please review the complete warranty information on page 21.
For Your Records
The serial number of your Hydro Systems injector is located on the injector body. Please record this number in the space below and reference it when calling your distributor or Hydro Systems for information, parts and service.
Serial #..............................................................................
Date Purchased ................................................................
This document does not form a contractual engagement on the part of Hydro Systems and is for
information only. Hydro Systems reserves the right to alter product specications or appearance without prior notice.
English: 5
Package Contents
The injector is packaged with the following items:
Injector (not shown) Mounting Bracket Dosage Piston Mounting Nuts and Bolts O-ring Filter Manual (not shown) Suction Tube Lower End Wrench (0.3% only)
95
195950
25
5% 011025
2.5% 010025
0.3% 010025
56
194006
27
10% 011849M
5% 011018
2.5% 011017
0.3% 003067
194309
2.5%
44
5%
51
0.3%
44
010044
44
10%
44
194022
2.5% WSP
011803
194909
58
14
212005V on the 2.5% & 5%
212007V on the 10%
57
194016
194017
17
212005VH (black)
Certied ISO 9001:2008 QMS for the Hydro Systems Brand
Model NPT BSP
0.3% Rotating 113228R 113728R
0.3% PAA Rotating 113228RK 113728RK
2.5% 113205 113705
2.5% WSP 113205WSP 113705WSP 5% 113206 113706
10% 113207 113707
10% Remote
Injection
113232 113233
Specications
SuperDos 20 gpm
(
100 max. psi
Model 0.3% 0.025% - 0.30% (1:4000 - 1:333) Model 2.5% 0.20% - 2.5% (1:500 - 1:40) Model 5%** 0.4% - 5% (1:250 - 1:20) Model 10%* 2% - 10% (1:50 - 1:10) Flow Rate: 0.04 - 20 gpm (0,15 - 76 l/mn) Operating Pressure: 5 - 100 psi** (0,34 - 6,9 bar) Pipe Coupling: 1” NPT/BSP
* 10% model maximum operating pressure is 65psi (4,5 bar) **5% with remote injection kit maximum operating pressure is 60 psi (4bar).
)
Housing Proprietary Engineered
Dosing Accuracy +/- 10% of ratio
Repeatability +/- 3% of ratio
Pressure Loss Available upon request
Maximum Temp. 100ºF (38ºC)
Minimum Temp. 34ºF (1ºC)
Maximum vertical suction of concentrate
Maximum horizontal suction of concentrate
Self-Priming Yes
Seal Material Available:
*Contact your representative for specic chemical information
Maximum Viscosity 1,500 cP (Ex. Honey)
Recommended Accessories
Composite Material
13 Feet (3.6 Meter)
49 Feet (15 Meter)
Aas
Viton EPDM
FFKM Teon Coated
140 mesh (104 micron) lter, check valve, pressure regulator, ow restrictor.
English: 6
Safety Precautions
Warranty Compliance
Warning, Please read precautions thoroughly before operation. Must meet all applicable
!
local codes and regulations.
Remove Red Caps Prior to Installation
Your injector is 100% factory tested before delivery and may contain a small amount of water. The three red plastic caps are tted after testing to ensure cleanliness of the injector.
Before Applying Aggressive Chemicals
Please consult your distributor, chemical manufacturer or contact Hydro Systems's customer service to conrm compatibility with your injector. Always wear proper safety protection as recommended by chemical supplier.
Label all Fluid Lines, Valves and Connections
If the solution that is being injected is not suitable for drinking, all uid lines should be labeled:
Warning not for human consumption!
Monitor Outlet Flow
It is the user's responsibility to monitor the output of chemical injected.
A Filter is Recommended and Required
Install a lter of 140 mesh (104 micron) or ner depending on your uid quality to prolong the working life of the injector and for the warranty to be valid. A lter is imperative since most uid contains impurities or particles, especially if the uid source comes from a well, pond or lake.
Avoid a Potentially Hazardous Chemical Accident
Select a safe location. Chemical container should be kept away from children and/or high usage areas and the location must also not be susceptible to freezing temperatures.
Avoid Solution Contamination
Use only clean FILTERED uid. Do not allow contaminants to enter the solution container. They can be pumped into the uid line and may cause the spread of disease. Dirt,
debris and other contaminants in the solution container
may cause excessive wear to the unit.
Fluid Temperature
Min: 34°F (1°C) Max: 100°F (38°C)
Maximum Fluid Pressure
0.3%, 2.5%, 5% - 100 psi (6,9 bar) 10% - 65 psi ( 4,5 bar)
5% model with remote injection kit has maximum operating pressure of 60 psi (4 bar). Install a pressure regulator and/or pressure relief valve to ensure operating pressure does not exceed the maximum
specication.
Before Removing An Injector From The System
Release uid pressure. While the system is in operation, turn off the incoming uid valve. Leave the out going valve open this will relieve the pressure at the injector and all parts of the system after the injector. Injector is now safe to remove.
English
Please read this instruction manual thoroughly.
Following the procedures, will increase the life of your injector.
For A Long Service Life
Start with clean uid by using an inline lter to reduce impurities. Keep the solution container covered and clean. Keep the suction tube lter 2" (5 cm) from the bottom of the container. Perform maintenance procedures as recommended (see Maintenance page 10).
Liquid Concentrate, Soluble Product, Soluble and Wettable Powder use
Ensure that the chemical, when mixing with water, is thoroughly mixed and or completely dissolved before using injector. For soluble and wettable powder injection, it is recommended to use a Hydro Systems WSP injector or install a WSPL lower end conversion kit to an existing Hydro Systems dosage piston model injector.
General Tips
Keep From Extreme Temperature
Protect the injector from freezing temperatures or excessive heat.
Rinse Injector After Each Use
Additive allowed to remain in injector can dry out, foul or damage the lower end at the next start-up (see Maintenance page 10).
Injector Not in Use for an Extended Period
If the injector has not been stored properly deposits may have dried onto the motor (see Maintenance page 10). Before operation, soak entire unit into room temperature water approx. 72°F (22°C) for an eight hour period.
English: 7
Operations
A
C
A
A
Clicking Sound is Normal
Fluid owing through the injector will automatically cause the injector to “click” and inject a set amount of solution into the uid line. The higher the ow rate the more frequent the "clicking". The injector is designed to inject solution proportionally (at the same set ratio) regardless of uid ow.
Service Fluid Flow
Fluid ow and pressure must be within the established specications (see Specication on page 6) for your model.
Change Feed (Injection) Rate
The feed rate on the injector is adjustable EVEN WHILE OPERATING AND UNDER PRESSURE. To change feed
rate see (Fig. 1 and Fig. 2). Do not remove #79 when injector is under pressure.
SuperDos 20 0.3%, 2.5% 5%
1. Remove Upper Interlock Pin (#65) (Fig. 1).
2. Rotate Ratio Adjuster Sleeve (#61) up or down to the desired setting (Fig. 2). Use the top of the Ratio Adjuster Sleeve to line up with the desired feed rate on the setting (Fig. 2a).
3. Re-insert Upper Interlock Pin (#65). Clip must be parallel with settings to be able to re-insert.
SuperDos 20 10%
1. Remove Ratio Locking Pin (#79) (Fig 1a.).
2. Rotate Outer Cylinder (#7) up or down to the desired setting (Fig. 2b). Use the bottom of the Ratio Adjuster to line up with the desired feed rate setting (Fig 2c)
Fig. 3
Typical wall
mounting
A
Fig. 2
A
NOTE: Do not screw Ratio Adjuster Sleeve below lowest setting line. Measure outlet uid to assure desired feed rate is being delivered.
Fig. 1
#65
#79
Fig. 1a
#79
Fig. 2a
Fig. 2c
#61
Fig. 2b
C
#7
English: 8
Installation and Start-up
Refer to Fig. 3 and Fig. 4
Fluid Filter (Required)
Install a lter of 140 mesh (104 micron) or ner depending on your uid quality to prolong the working life of the injector and for the warranty to be valid. Hydro Systems recommends a Twist II Clean® lter that can be ordered with your injector.
Mounting Injector
Securely fasten your injector to a solid object such as a wall or in a cold uid line. Note arrow on injector indicates uid ow.
Backow Preventor (Recommended)
Install one that meets local code requirements.
Pressure Safety Release Device (Recommended)
Prevents pressure from exceeding specications of the unit.
Bypass Valve Set-up (Recommended)
Allows the injector to be taken off-line for maintenance or storage when not in use.
Fluid-Hammer Arrester (Recommended)
Prevents uid-hammer damage to the injector when operating quick closing solenoid, pneumatic or hand-operated ball valves on the uid system.
Anti-Siphon Valve (Optional)
To prevent solution from being siphoned out (from the solution container) into the feed lines when the upstream valve is shut off.
The anti-siphon valve must be installed on the downstream outlet.
Additional Siphoning Prevention
Place solution container on a level below the injector suction tube tting. Using the inlet side as a shut-off valve could cause full strength solution to siphon into the feed line.
Solution Container
Use any size container. A lid or cover is recommended. To connect your solution container, gently push the end of the suction tube onto the bottom of the suction tube tting assembly. Place the lter into the solution container at least 2" (5cm) from the bottom and ll with at least 2" (5cm) of chemical solution.
Never Use Petroleum Based Lubricants
The injector is shipped with a thin coat of silicone around the seals for ease-of-assembly. Petroleum based lubricants such as
Vaseline©, baby oil, WD40©, or motor oil on the O-rings or any part
of the injector should never be used as this can cause particles to adhere and clog or damage the injector.
Check System for Leaks and Start-Up Procedures
Open the bypass valve (A), close inlet valve (B) and outlet
!
valve (C) to prevent uid ow into the injector. SLOWLY
turn on the main uid line. Run uid ows between 5 -12 gpm (11-45 l/m) through the plumbing system. Turn on all of the valves located downstream from your injector to release trapped air. SLOWLY turn on the inlet valve (B). Open the outlet valve (C) and close valve (A). As uid travels through the injector, you will hear a “clicking” sound. Check for leaks and correct if necessary.
English
Suggested Installation Diagram
ANTI-SIPHON
VALVE (OPTIONAL)
FLOW CONTROL VALVE @ OUTLET
(OPTIONAL)
PRESSURE REGULATOR (OPTIONAL)
BACK FLOW PREVENTOR
(RECOMMENDED)
INLET FILTER
140 MESH / 104 MICRON (MINIMUM REQUIRED)
PRESSURE GAUGE
(OPTIONAL)
FILL VALVE
(OPTIONAL)
INLET VALVE (RECOMMENDED)
PRESSURE SAFETY DEVICE
(RECOMMENDED)
Fig. 4
DIRECTION OF FLOW
(B)
FLOW INDICATOR
BYPASS
(A)
FLUID HAMMER ARRESTER
(RECOMMENDED)
BYPASS VALVE
(RECOMMENDED)
OUTLET VALVE (RECOMMENDED)
SUCTION TUBE
COVERED CONTAINER
SOLUTION FILTER
(C)
6" minimum
152.4 mm
2" REQUIRED
50 MM
English: 9
Remote Injecting
Fig. 5
Remote Injector Kit shown on a single injector.
0.3%, 2.5% & 5%
Models
10% Models
Maintenance
Reference numbers refer to Pages 14 - 20
RINSE INJECTOR AFTER EACH USE
Additive allowed to remain in injector can dry, foul or damage the lower end at the next start-up. Place suction
tube into a 1 qt. (0.95 liters) or more container of fresh ltered water. Flow fresh water through the injector by operating until container is empty. This procedure is not needed for continuous operation.
CLEAN SOLUTION CONTAINER
Keep covered to prevent dirt, debris from entering the container. Rinse container thoroughly and often. Do not mix chemicals together that might react and cause a precipitate. Use FILTERED uid when lling container.
Remote Injector Kit (not included)
Is recommended for the following:
Kit Part Numbers
012705
Single Injector:
To prevent mineral buildup within the body of the unit. Use when injecting chemicals that cause minerals to precipitate from uid (see Fig. 5)
NOTE: when mixing more than one chemical, always refer to your chemical manufacturer information guide for
proper application. Contact your local distributor or Hydro Systems customer service for information or to order.
Perform these maintenance
procedures to extend the life of your unit.
Refer to page 15 & 16
SuperDos 20 (0.3%) Model (Including PAA)
Every 3 - 6
Months
1. Clean seal areas (#13).
2. Check #17 O-ring, #68 Cylinder, clean
and/or replace as
necessary.
Every 6 - 12
months
1. Replace #17 O-ring and #51 Dosage Piston Shaft Assembly.
2. Clean and/or replace #13 Check Poppet, #11 Suction Tube Fitting.
Replace as
necessary
1. #68 Cylinder
2. #51 Shaft
Assembly
CLEAN SUCTION TUBE FILTER SCREEN
Inspect each time new solution is added. Clean lter screen (#27) and suction tube (#25) as necessary by rinsing in fresh water. Replace if necessary. Keep lter screen off bottom of solution container to prevent dirt and precipitate from clogging lter.
CLEAN INLET FILTER
Clean or replace inlet lter as required to increase the life of the unit as well as reduce pressure loss.
BYPASS INJECTOR
When not in use place the injector in bypass mode by using the three valve bypass.
STORAGE
For extended storage, rinse injector (see "Rinse Injector After Each Use") and place underwater in a container. Apply monthly, <0.1 oz. (29 ml) of chlorine bleach to avoid algae growth. KEEP FROM FREEZING.
Refer to page 17, 18 & 19
SuperDos 20 (2.5% & 2.5% WSP), (5%) Models
Every 3 - 6
Months
1. Clean seal areas (#14 & #13, #44 ­WSP).
2. Check #17 O-ring, #7 Cylinder, clean
and/or replace as
necessary.
Every 6 - 12
months
1. Replace #17 O-ring
and #44 Dosage Piston/
gasket (WSP model).
2. Clean & inspect #13 Check Poppet , #11 Suction Tube Fitting.
1. #7 Cylinder
2. #14 (#44 - WSP)
O-ring
Refer to page 20
SuperDos 20 (10%) Models
Every 3 - 6 Months Every 6 - 12
months
1. Clean seal areas (#14).
2. Check #17 O-ring, #7 Cylinder, clean and/or replace as necessary.
1. Replace #17 O-ring and #44 Dosage Piston. Clean and/or replace.
2. Replace #60 hose kit.
Replace as
necessary
Replace as
necessary
1. #7 Cylinder
2. #14 O-ring
English: 10
Routine Maintenance Instructions
0.3%, 2.5%, 5%
English
Step 1.
Unscrew LOWER END CYLINDER ASSEMBLY from body. Remove LOWER END CYLINDER ASSEMBLY
Step 4. For 2.5% & 5%
Replace #44 DOSAGE PISTON ared-end up and #14 O-RING.
Step 2.
Rotate #51 SHAFT 90º and pull from body.
Step 5. For 2.5% WSP
Pinch and pull #44 DOSAGE GASKET over the retainer lip. Slide off the #51 SHAFT ASSEMBLY.
Step 3.
Pry the #15 SEAL RETAINER from the injector. Pry #17 O-RING from the unit. NOTE: O-ring may still be seated at the base of the unit.
Step 5a. For 0.3%.
Replace LOWER SHAFT ASSEMBLY #51 into upper shaft.
Step 6. Reinsert #15 SEAL RETAINER and #17 O-RING onto # 51 SHAFT ASSEMBLY.
Step 7.
Reinsert #51 SHAFT ASSEMBLY into body and rotate 90º to lock. Conrm the shaft is locked in by gently tugging on the shaft. Shaft should remain inserted.
Step 8.
Screw LOWER END CYLINDER ASSEMBLY onto body. Ensure #16 GASKET is seated on the top of cylinder assembly.
English: 11
Routine Maintenance Instructions - 10%
Step 1.
Unscrew LOWER END ASSEMBLY from body.
Step 4.
Remove the #73 DOSAGE PISTON GUIDE and replace #44 DOSAGE PISTON and #14 O-ring.
Step 2.
Remove LOWER END ASSEMBLY .
Step 5. Unscrew #72 ADAPTER and remove.
Step 3.
Remove #93 CAPSCREW from the end of the shaft using a wrench and nut driver.
Step 6. Remove and replace #17 O-RING
Step 7.
Re-install the new #44 DOSAGE PISTON and #73 DOSAGE PISTON GUIDE. Tighten snug using a nut driver.
English: 12
Step 7a.
NOTE: #44 DOSAGE PISTON must be installed ared end up.
Step 8.
Screw LOWER END ASSEMBLY onto body. Hand tighten only.
Troubleshooting
New Install - Always Pressure Up Slowly (Follow start up on page 9)
Problem Cause Solution
Are the red plugs at the inlet, outlet and suction tube tting openings removed?
Is the unit installed backward? The arrow on the unit must point in the
Fluid not owing through system
No Clicking
Sound
Fluid owing through system
Injector in Operation or After Scheduled Maintenance
Problem Cause Solution
Main Piston Assembly #9 worn Replace # 9 Main Piston Assembly. Clean uid lter. Cover #1 or main body #40 worn
No Clicking
Sound
or scored
By-Pass Valve (A) not closed Set By-pass valve (A) to the closed position. Dirty or plugged inlet lter Ensure mesh size is correct for proper ltration. Clean lter. #17 Worn or not seated properly Re-seat #17 or replace.
direction of the uid ow.
If still not clicking, do not open the upper body. Call Hydro Systems Customer Service.
Fluid rate is below or exceeds rated service ow of injector. (see Specications page 6).
Has the new injector been stored for an extended period. If so, submerge the injector in room temperature uid for 24 hours so that the working parts can reabsorb uid and swell back to the proper size. If below increase ow rate, if above, reduce ow rate.
Operating pressure exceeds maximum limit. Install a pressure reducer valve. (see Specications page 6).
By-Pass Valve (A pg.9) not closed. Check and set valve to the OFF position.
Replace and install or clean uid lter.
English
Problem
Clicking
Sound
No Suction Of
Solution
Cause
Cylinders #7 or #68 worn. Replace.
Dosage piston/gasket (WSP model)
#44 (0.3% model #51) worn or
installed incorrectly
O-ring retainer #15 installed
incorrectly
O-ring seat #14 or dosage piston/ gasket #44 (0.3% model #51)
damaged
#17 O-ring worn and/or loose Replace.
Suction tube #25 or suction tube
tting #11 cracked, leaking or clogged suction tube lter
Check valve #13 leaking Clean & replace as necessary.
Replace. Ensure during maintenance replacement that #44 was installed correctly ared-end up.
Install correctly.
Replace.
Replace and/or clean as necessary.
Solution
Problem Cause Solution
Clicking
Sound.
Under
Injecting
#44 (0.3% model #51) Dosage
Piston/gasket (WSP model) worn
#7 (#68 - 0.3%) Inner Cylinder worn Replace. Unit operates at high-ow and not
at low ow Main Piston Assembly #9 worn Replace # 9 Main Piston Assembly. Clean uid lter. Cover #1 or main body #40 worn
or scored
Replace.
Replace #17 O-ring.
Replace and install or clean uid lter.
Problem
Fluid
Re-lling
Solution Tank
Check valve #13 leaking Check seat area on suction tube tting #11. Check valve and seal must
Washer seal on #13 is swollen or
chemical attack
Cause
Solution
t loose in the suction tube tting. Clean seal and inside tting for debris. Replace with new check valve assembly.
English: 13
Injector Repair Parts
Ref. # Part # Description
1 194610 Upper Body (Must Order W/#88)
3 194605 Mixing Chamber Gasket 9 011876VH Piston Assembly (Must Order With #21) 9 011879T Piston Assembly 10% (Must Order With #21)
21 011172 Shaft Assembly 34 004014 Hairpin 40 011031 Lower Body NPT 1" 40 011031B Lower Body BSP 1" 85 194612 Upper Shaft Pin 88 194615 Non Bypass Plug 89 197090 Washer
85
194612
1
194610
89
197090
88
21
194615(2x)
34
004014
011172
9
011876
011879T 10%
3
194605
English: 14
40
011031 NPT
011031B BSP
Lower end & wear parts kits 0.3% PAA(Rotating):
Kit A – Wear Parts Kit (shaft assy, O-ring)
Kit C – Wear Parts Kit (Kit A, inner cylinder, O-ring)
Kit D – Suction Tube Fitting Assy (O-ring, spring, tting, twistlock, check poppet)
Kit E – Wear Parts Kit (Kits C & D, gasket)
Kit F – Lower End Cylinder Kit (inner & outer cylinder, ratio adjuster, O-rings, pins, gasket, lower end stop)
Kit G - Complete Lower End, solution tube, compression tting
Kit H – Motor Piston Assy 011863 9, 21 Kit M – Mounting Bracket Kit
(mounting bracket, 4 hex caps & nuts)
012310K 17, 51
012311RK 17, 51, 63, 68
011463RK 10, 11, 12, 13, 80
012312RK 10, 11, 12, 13, 16, 17,
51, 63, 68, 80
012313RK 7, 16, 61, 63, 64, 65,
66, 67, 68, 78,79
012314RK 7, 10, 11, 12, 13, 15,
16, 17, 25, 27, 51, 52, 61, 63, 64, 65, 66, 67, 68, 71, 78, 79, 80
011432 56, 57, 58
Manual
Reference
7 194408 Cylinder, inner 10 194418H Spring 11 011452 Suction tube tting 12 212120X O-ring 13 011453F Check poppet 15 194004 Seal retainer, O-ring 16 010016S Lower End Gasket 17 212005K O-ring 25 010029 Suction tube, 1/4” ID x 5ft 27 005230 Compression tting 51 011803K Lower shaft Assy. 52 194007 Upper shaft 61 194406P Ratio adjustment sleeve
63 212516X O-ring 64 212017X O-ring, inner cylinder, lower end 65 194310D Pin, upper interlock 66 212025V O-ring, outer cylinder, lower end
67 194611 Cylinder, outer 68 194030 Cylinder, inner for #7 71 194414 Nut, suction tube tting 78 194620 Lower end stop 79 194410SS Pin, narrow interlock 80 194415 Twistlock
Part # Description of Part
English
13
011453F
65
79
194310
194410
10
12
11
80
194415
194418
212120X
011452
52
51
64
7
17
212005K
15
16
194007
011803K
67
194611
61
194406
66
212025V
212017X
78
194620
194408
194004
010016
71
194414
27
005230
25
010029
68
194030
63
212516X
Lower End
Assembly
English: 15
Lower end & wear parts kits 0.3% (Rotating):
Kit A – Wear Parts Kit (shaft assy, O-ring) 012310 17, 51 Kit C – Wear Parts Kit (Kit A, inner cylinder,
012311R 17, 51, 63, 68
O-ring) Kit D – Suction Tube Fitting Assy (check
poppet, O-ring, spring, tting, twistlock)
011463V 10, 11, 12, 13,
80
Kit E – Wear Parts Kit (Kits C & D, gasket) 012312R 10, 11, 12, 13,
16, 17, 51, 63, 68, 80
Kit F – Lower End Cylinder Kit (inner & outer cylinder, ratio adjuster, O-rings, pins, gasket, lower end stop)
Kit G - Complete Lower End, lter, solution
tube
012313R 7, 16, 61, 63,
64, 65, 66, 67, 68, 78,79
012314R 7, 10, 11, 12,
13, 15, 16, 17, 25, 27, 51, 52, 61, 63, 64, 65, 66, 67, 68, 71, 78, 79, 80
Kit H – Motor Piston Assy 011863 9, 21 Kit M – Mounting Bracket Kit (mounting
011432 56, 57, 58
bracket, 4 hex caps & nuts)
17
212005
15
194004
16
010016
25
010025
52
194007
Manual
Part # Description of Part
Reference
7 194408 Cylinder, inner 10 194418H Spring 11 194417 Fitting, suction tube, ¼” 12 212120
O-ring
*Must specify material 13 011453A Check poppet 15 194004 Seal retainer, O-ring 16 010016 Lower End Gasket 17 212005
O-ring
*Must specify material
25 010025 Suction tube, ¼” x 5’ 27 003067 foot valve ¼” ID 51 011803
Lower shaft assy.
*Must specify material 52 194007 Upper shaft 61 194406P Ratio adjustment sleeve 63 212516
*Must specify material 64 212017
*Must specify material
O-ring, inner cylinder (#68)
O-ring, inner cylinder, lower end
65 194310D Pin, upper interlock 66 212025
*Must specify material
O-ring, outer cylinder,
lower end 67 194611 Cylinder, outer 68 194030 Cylinder, inner for #7 71 194414 Nut, suction tube tting 78 194620 Lower end stop 79 194410SS Pin, narrow interlock 80 194415 Twistlock
13
011453A
65
79
194310
194410
27
10
11
003067
80
194418
12
194417
68
71
63
194415
212120
194030
194414
212516
78
51
67
61
64
7
011803
194611
194406
66
212017
194620
194408
212025
Lower End
Assembly
English: 16
Lower end injector & wear parts kits 2.5%:
Kit A – Wear Parts Kit (dosage piston and O-rings)
Kit B – Wear Parts Kit (Kit A & shaft)
Kit C – Wear Parts Kit (Kit A, inner cylinder and O-ring)
Kit D – Suction Tube Fitting Assy (check poppet, O-ring, spring, tting, twistlock)
Kit E – Wear Parts Kit (Kits C & D, shaft, gasket)
Kit F – Lower End Cylinder Kit (inner & outer cylinder, ratio adjuster, O-rings, pins, gasket)
Kit G - Complete Lower End, lter, solution tube
Kit H – Motor Piston Assy 011863 9, 21 Kit M – Mounting Bracket Kit
(mounting bracket, 4 hex caps & nuts)
011850V 14, 17, 44
011945V 14, 17, 44, 51
011850CV 7, 14, 17, 44, 64
011463V 10, 11, 12, 13, 80
011833PV 7, 10, 11, 12, 13,
14, 16, 17, 44, 51, 64, 80
011961V 7, 16, 61, 64, 65, 66,
67, 79
011843PV 7, 10, 11, 12, 13, 14,
15, 16, 17, 25, 27, 44, 51, 61, 64, 65, 66, 67, 71, 79, 80
011432 56, 57, 58
17
16
212005
15
44
194004
010016
010044
Manual
Reference
7 194404P Cylinder, inner 10 194418 H Spring 11 194 417 Fitting, suction tube,
12 212120
13 011453A Check poppet 14 212005
15 194004 Seal retainer, O-ring 16 010016 Lower End Gasket 17 212005
25 010025 Suction tube, 1/4” x 5’ 27 011017 Filter, for suction tube,
44 010044P Dosage Piston 51 194301F Shaft 61 194406P Ratio adjustment sleeve
64 212017
65 194310D Pin, upper interlock 66 212025
67 194407P Cylinder, outer 71 194414 Nut, suction tube tting 79 194410SS Pin, narrow interlock 80 194415 Twistlock
Part # Description of Part
1/4”
*Must specify material
*Must specify material
*Must specify material
*Must specify material
*Must specify material
O-ring
O-ring
O-ring
1/4” ID
O-ring, inner cylinder, lower end
O-ring, outer cylinder, lower end
English
11
13
194417
011453A
194413
194416
65
79
194310
194410
010025
011017
80
10
194418
12
25
27
194415
212120
14
51
67
66
64
212005
194301
194407P
212025
61
194406
212017
7
194404
71
194414
Lower End
Assembly
English: 17
Lower end injector & wear parts kits 2.5% WSP:
Kit A – Wear Parts Kit (dosage
011850WSP 17, 44
gasket and O-rings) Kit B – Wear Parts Kit (Kit A,
011945WSP 17, 44, 51
& shaft) Kit C – Wear Parts Kit (Kit A,
011850CWSP 7, 17, 44, 64
inner cylinder and O-ring) Kit D – Suction Tube Fitting
011463V 10, 11, 12,13, 80 Assy (check poppet, O-ring, spring, tting, twistlock)
Kit E – Wear Parts Kit (Kits C & D, shaft, gasket)
011833WSP 7, 10, 11, 12, 13,
16, 17, 44, 51, 64, 80
Kit F – Lower End Cylinder Kit (inner & outer cylinder, ratio
011961WSP 7, 16, 61, 64, 65,
66, 67, 79
adjuster, O-rings, pins, gasket) Kit G - Complete Lower End,
lter, solution tube
011843WSP 7, 10, 11, 12, 13,
15, 16, 17, 25, 27, 44, 51, 61, 64, 65, 66, 67, 71, 79, 80
Kit H – Motor Piston Assy 011863 9, 21 Kit M – Mounting Bracket Kit
011432 56, 57, 58 (mounting bracket, 4 hex caps & nuts)
17
16
212005
15
010016
194004
Manual
Part # Description of Part
Reference
7 194023 Cylinder, inner 10 194418 H Spring 11 194 417 Fitting, suction tube,
1/4”
12 212120
O-ring
*Must specify material 13 011453A Check poppet 15 194004 Seal retainer, O-ring 16 010016 Lower End Gasket 17 212005
O-ring
*Must specify material 25 010025 Suction tube, 1/4” x 5’ 27 011017 Filter, for suction tube,
1/4” ID 44 194022 Dosage Gasket 51 194019 Shaft 61 194406P Ratio adjustment sleeve 64 212027
*Must specify material
O-ring, inner cylinder,
lower end
65 194310D Pin, upper interlock 66 212025
*Must specify material
O-ring, outer cylinder,
lower end 67 194407WSP Cylinder, outer 71 194414 Nut, suction tube tting 79 194410SS Pin, narrow interlock 80 194415 Twistlock
13
011453A 194413
194416
79
65
194310
194410
25
10
11
71
27
80
12
010025
011017
194415
194418
212120
194417
194414
44
64
7
51
194022
67
66
61
194023
194019
194407WSP
194407P
212025
194406
212027
Lower End
Assembly
English: 18
Lower end injector & wear parts kits 5%:
Kit A – Wear Parts Kit (dosage
011852PV 14, 17, 44
piston and O-rings) Kit B – Wear Parts Kit (Kit A, &
011950V 14, 17, 44, 51
shaft) Kit C – Wear Parts Kit (Kit A, inner
cylinder and O-ring) Kit D – Suction Tube Fitting Assy
(check poppet, O-ring, spring, tting,
011856PV 7, 14, 17, 44,
64
011462V 10, 11, 12, 13,
77, 80
twistlock, barb) Kit E – Wear Parts Kit (Kits C & D,
shaft, gasket)
011836PV 7, 10, 11, 12,
13, 14, 16, 17, 44, 51, 64, 77, 80
Kit F – Lower End Cylinder Kit (inner & outer cylinder, ratio adjuster,
011963PV 7, 16, 61, 64,
65, 66, 67, 79
O-rings, pins, gasket) Kit G - Complete Lower End, lter,
solution tube
011846PV 7, 10, 11, 12,
13, 14, 15, 16, 17, 25, 27, 44, 51, 61, 64, 65, 66, 67, 71, 77, 79, 80
Kit H – Motor Piston Assy 011863 9, 21 Kit M – Mounting Bracket Kit
011432 56, 57, 58 (mounting bracket, 4 hex caps & nuts)
212005
194004
010016
194309
212005
Manual
Reference
Part # Description of Part
English
7 194405P Cylinder, inner
10 194 418H Spring 11 011452 Suction Tube Ftting 12 212120
O-ring
*Must specify material 13 011453A Check Poppet 14 212005
O-ring
*Must specify material 15 194004 Seal retainer, O-ring 16 010016 Lower End Gasket 17 212005
O-ring
*Must specify material 25 011025 Suction tube, 1/2” x 5’ 27 011018 Filter, for suction tube, 1/2” ID 44 194309 Dosage Piston 51 194301F Shaft 61 194406P Ratio adjustment sleeve 64 212017
O-ring, inner cylinder, lower end
*Must specify material
65 194310D Pin, upper interlock 66 212025
O-ring, outer cylinder, lower end
*Must specify material 67 011918P Cylinder, outer
17
15
16
44
14
71 194414 Nut, suction tube tting 77 003039 Hose Barb 1/2” x 3/8” 79 194410SS Pin, narrow interlock 80 19 4415 Twistlock
13
011453A
194413 194416
65
79
194310
194410
194415
194418
212120
011452
194414
003039
194301
51
011918P
67
66
212025
194406
61
80
10
12
11
71
77
212017
194405
64
7
25
011025
27
011018
Lower End
Assembly
English: 19
Lower end injector & wear parts kits 10%:
Kit A - Wear Parts Kit (Dosage Piston,
011138 14, 17, 44
O-rings) Kit B – Wear Parts Kit (Hose kit) 011849M 60 Kit C - Wear Parts Kit (Kit A, O-ring) 011107 7, 14, 17, 44, 91 Kit H – Motor Piston Assy 011879T 9, 21 Kit M – Mounting Bracket Kit
011432 56, 57, 58 (mounting bracket, 4 hex caps & nuts)
51
011908 194343
(#51 is part of the 011879T piston assy)
17
212005
15
194004
68
212002
72
194830
194342 212010
194832
53
194344
Manual
Part # Description of Part
Reference
7 011921P Outer Cylinder 14 212007
O-ring, Dosage Piston Guide
*Must specify material 15 194004 Seal Retainer, O-ring 17 212005
O-ring
*Must specify material 44 194909 Dosage Piston 51 011908 Shaft Assembly, Stainless Steel 53 194344 Klipring 61 194831 Ratio Adjuster 66 212402
O-ring, Outer Cylinder, Lower End
*Must specify material 68 212002
O-ring, Cylinder Adapter, Lower End
*Must specify material 72 194830 - Standard
Adapter
190830 - Remote Injection 73 194833 Dosage Piston Guide 79 195911 Ratio Locking Pin
93 193003 Capscrew 10-32 X 1/2” Ss Hex 92 195861 Shaft Cap 94 212012
O-ring, Outer Cylinder
*Must specify material 91 212518
O-ring, Dosage Piston Guide
*Must specify material 60 011849M
Hose Kit
*Must specify material
60
011849M (Kit)
79
195911
61
66
194831
94
7
011921P
212402
44
14
73
91
92
93
212012
194909
212007
194833
212518
195861
193003
Remote Injection Kit
(Factory Installed)
Remote Injection Port
7
53
68
72
190830
44
14
73
91
92
93
94
212012
011921P
194344
17
15
212002
194909
212007
194833
212518
195861
193003
212005
194004
51
011908 194343
194342 212010
194832 (# 51 is part of the 011879T piston assy)
English: 20
60
011849M (Kit)
79
195911
61
66
194831
212402
Lower End
Assembly
Warranty
English
Congratulations on Your Purchase
We make the best and most reliable uid-driven injectors available. Our warranty provides the best coverage in the industry. Hydro Systems will provide for replacement of all parts proven to be defective in material or workmanship
from the date of purchase for the following periods:
3 years The cover and body 2 years The motor piston assembly
1 year The lower end (Chemical pump)
Hydro Systems products are warranted to be free from defects in materials and workmanship for the above time frames. Hydro Systems will at its sole option repair or replace any component that fails in normal use. Any repairs made under warranty shall not extend the initial warranty period.
To Maintain Your Warranty
Your only responsibility is ordinary maintenance - ltering incoming uid, replacing the O-ring and dosage piston when worn. Seals and O-rings are not covered under the warranty.
This warranty is not valid if the defects are found to be due to the product’s misuse, lack of maintenance, uid
continued...
impurities such as sand or iron, defective installation, freezing, uid hammer, abuse, unwanted side effects due to the chemicals you choose to inject or service provided by anyone who is not an authorized service provider. Hydro Systems declines any responsibility if the product is not used in compliance with the operating instructions and specications as indicated in this owner’s manual.
Warranty may be void if injector body is disassembled. If you suspect you are having a problem in the motor piston assembly or inside the body please contact Hydro Systems or any authorized repair center to arrange to send the injector in to be evaluated and/or repaired.
IN NO EVENT SHALL Hydro Systems BE LIABLE FOR ANY INCIDENTAL, SPECIAL; INDIRECT, OR CONSEQUENTIAL DAMAGES, WHETHER RESULTING FROM THE USE, MISUSE OR INABILITY TO USE THIS PRODUCT OR FROM DEFECTS IN THE PRODUCT.
There is no warranty expressed or implied relating in any way to products used in conjunction with Hydro Systems.
Hydro Systems or authorized distributor shall not be liable for incidental or consequential damage, such as any economic loss. Hydro Systems retains the exclusive right to repair or replace the product. Such remedy shall be your sole and exclusive remedy for any breach of warranty. There are no warranties, expressed or implied, which extend beyond those described above.
To Return an injector for Warranty or Non-Warranty repair:
See page 3 for Hydro Systems contact information.
1. Thoroughly ush the injector with water of any chemical and drain. Ensure proper packing for shipment.
2. To EXPEDITE warranty evaluation and repair or non-warranty product repair, please include the following:
a copy of the original invoice, serial number of the unit, chemical used, contact information and a Return
Authorization (RA) number, contact your country's Hydro Systems Customer Service to obtain.
3. Send freight prepaid and ship to Hydro Systems or your local distributor. For the name of your local distributor or if
returning to Hydro Systems, contact your country's Hydro Systems Customer Service.
4. For a WARRANTED injector: upon inspection and determination that the unit has defects in materials or
workmanship, the unit will be repaired or replaced at Hydro Systems’s option, free of charge and shipped back freight prepaid.
5. For a NON-WARRANTED injector: upon inspection Hydro Systems or a local distributor will call the customer
with a repair estimate.
English: 21
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