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user manual
CP-5OO
warewash dispenser
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index
1.OO overview page
1.01 Package Contents 4
1.02 Operation 4
1.03 General Specifications 4
1.04 Model Numbers and Features 5
2.OO installation
2.01 Site Survey & Installation Requirements 6
2.02 Wall Mount 6
2.03 Mechanical Installation 7
2.04 Electrical Installation and Programming 8
3.OO operation
3.01 Description of Controls 13
4.OO service parts 13
5.OO maintenance
5.01 Maintenance (Required) 14
5.02 Pump Tube Replacement 14
6.OO troubleshooting
6.01 Troubleshooting Table 15
7.OO specifications
7.01 Specifications 15
8.OO warranty
8.01 Limited Warranty 16
8.02 Limitation of Liability 16
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1.OO overview
Safety Precautions
WARNING! Please read precautions thoroughly before operation. Meet all applicable local codes and regulations.
THANK YOU FOR YOUR INTEREST IN OUR PRODUCTS
Please use this equipment carefully and observe all warnings and cautions.
protective clothing and eyewear when dispensing chemicals or other materials or when working in the
WEAR
vicinity of all chemicals, filling or emptying equipment, or changing metering tips.
observe safety and handling instructions of the chemical manufacturer.
direct discharge away from you or other persons or into approved containers.
dispense cleaners and chemicals in accordance with manufacturer’s instructions. Exercise CAUTION when
ALWAYS
maintaining your equipment.
reassemble equipment according to instruction procedures. Be sure all components are firmly screwed or
latched into position.
equipment clean to maintain proper operation.
KEEP
1.O1 Package Contents
CP-500 Warewash Dispenser (part number varies by model)
• CP-500 Dispenser
(Part number varies by model)
• Quick Start Guide (P/N HYD10099215)
• Accessory Kit: Mounting bracket, fittings, hardware, and pickup tubing
(Part number varies by model)
• Pump Squeeze Tube (not installed)
Detergent models use Santoprene® tubes as standard
Rinse models use silicone tubes as standard
(Part number varies by model)
1.O2 Operation
The CP-500 is a globally versatile, single product dispenser used to supply detergents or rinse aid into automatic dish
machines. Designed with simplicity in mind, the unit can be installed in minutes and requires no programming; all settings
can be configured using potentiometers that control the time or speed of dosing (depending on the model). The unit has the
reliability and accuracy you expect from Hydro Systems Co. at an economic price point.
NOTE! The CP-500 is intended for use in industrial applications. It is not suitable for domestic use, and it must not be used
outside of its intended use. The product must only be used for commercial dish washing operations. The manufacturer waives
any responsibility arising from incorrect usage or transportation.
1.O3 General Specifications
Category Specification
Electrical 90 to 260 VAC at 50/60Hz
Chemical Temperature Rating Intake chemicals should be at room temperature
Regulatory Approvals (CE) 89/336/CEE
73/23/CEE
Cabinet Material Front: Polypropylene - Rear: Polypropylene
Environmental Pollution: Degree 2, Temperature: 50°to 104° F (10° to 40° C), Maximum Humidity: 95% Relative
Dimensions 5.0 in (128 mm) High x 3.6 in (91 mm) Wide x 4.1 in (104 mm) Depth
4
(Regarding “Electromagnetic Compatibility” and the subsequent modifications
to 92/31/CEE, 93/68/CEE, 93/97/CEE)
(Regarding “Low Voltages”, and the subsequent modifications to 93/68/CEE,
2002/95/CE, 2002/96/CE, 2003/108/CE “RoHs and WEEE Directive”)
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1.OO overview (continued)
1.O4 Model Numbers and Features
Pump Build Options:
Pump Type: D = Detergent
R = Rinse
Adjustment: 1T = Time
Combo 1TT = Time Time
Pressure: 1 = 1 bar (14.5 psi)
3 = 3 bar (43.5 psi)
Tube Material: SA = Santoprene
SI = Silicon
2TT = 2 Solenoids Time Time
1S = Speed
1SS = Speed Speed
Level Input: N = None
L = Level Included
1ST = Rinse by Time and Speed
Electrical CE = CE
Flow Rate: 017 = 17 ml per minute
067 = 67 ml per minute
Approvals: UL = UL
100 = 100 ml per minute
Build Example: HYDCP500- R 1S 017 3 SI N UL
Model Builder:
Popular UL Models (1 Valve Dish Machine)
HYDCP500-D1TT1001SANUL HYD CP500- D 1TT 100 1 SA N UL
HYDCP500-R1ST0171SINUL HYD CP500- R 1ST 017 1 SI N UL
Popular UL Models (2 Valve Dish Machine)
HYDCP500-D2TT1001SANUL HYD CP500- D 2TT 100 1 SA N UL
HYDCP500-R1S0173SINUL HYD CP500- R 1S 017 3 SI N UL
Popular CE Models (1 Valve Dish Machine)
HYDCP500-D1TT1001SANCE HYD CP500- D 1TT 100 1 SA N CE
HYDCP500-R1ST0171SINCE HYD CP500- R 1ST 017 1 SI N CE
Popular CE Models (2 Valve Dish Machine)
HYDCP500-D2TT1001SANCE HYD CP500- D 2TT 100 1 SA N CE
HYDCP500-R1S0173SINCE HYD CP500- R 1S 017 3 SI N CE
Hydro
Prefix
Base
Model
Pump
Type
Adjustment
Combo
Flow
Rate
Pressure
Tube
Material
Level
Input
Electrical
Approvals
Wiring Example - Single-Valve Dish Machine
D
1TT
R
1ST
Wiring Example - Two-Valve Dish Machine
D
2TT
R
1S
5