Hydro systems Accumax 35761 Installation And Operation Manual

10098236
Rev. 3 9/15
Package Should Contain:
1. Proportioner unit.
2. Supply tubing 21' total.
3. Foot valve assemblies & weights (5).
4. Discharge tubing for each eductor.
5. Metering tip kits.
6. Mounting anchor kit.
7. Hose hook for 3.5 GPM eductor.
8. Instruction sheet.
Proportioner Model 35761
with E-gap Eductors
(ASSE 1055 Approved)
Hydro Systems 3798 Round Bottom Road, Cincinnati, OH 45244 Phone: (513) 271-8800 Fax: (513) 271-0160
Installation and Operation:
1. Find suitable place close to water source for unit. Mounting bracket should be installed approx. 5' from the floor. Level bracket and mark holes. Drill 9/32" holes and install mounting anchors and screws in bracket.
2. Remove cabinet cover and hang cabinet on bracket. Mark hole for lower cabinet screw. Remove cabinet and drill 9/32" hole. Install anchor and screw in lower cabinet hole. When mounting unit, do not mount more than 5 feet from the floor. Also, never mount your concentrate container higher than the unit. Keyhole slots are also provided in the cabinet back if the mounting bracket won't be used.
3. Select metering tips (up to 4) for the selector valve. (see next two sections) Push each tip firmly into a separate hose barb extending from the selector valve. A tip with no hole (clear plastic) can be used to block any valve port being used. (This may be used for dispensing water only). Select and install a metering tip for the single product eductor (right side) in the same manner.
4. Cut tubing provided into separate supply tubes for each product to be dispensed (tubing allows 7 feet of tube per product). Supply tubes should reach from hose barbs on the selector valve body and eductor to bottom of concentrate containers Slide ceramic weights over one end of each tube and slide foot valves into the same ends of the tubes.
5. Slip other end of supply tube through an opening in either side of the cabinet and push over the hose barb/metering tip on the eductor. (Repeat for all eductors.)
6. Place foot valve ends of supply tubes into concentrate containers. REMEMBER TO CHECK FOOT VALVE STRAINERS
REGULARLY FOR CLOGGING: CLEAN IF NECESSARY.
7. A short discharge tube is used with the 1GPM eductor; minimum tube length is 8 inches (20cm) for proper operation. Longer tubes (4 feet) are used with a 3.5 GPM eductor. Do not remove the flooding rings from inside the tubes. Slide end of tube with flooding ring over eductor discharge outlet. (Repeat for all eductors.) Hooks may be installed on longer tubes to allow discharge tube to conveniently hang from dispenser when not in use.
8. Replace cabinet cover. Push the sides in, behind the latch holes, to snap the cover in place. The two screws provided may be installed in the holes in the cabinet sides to prevent easy removal of cover.
9. Connect water supply hose of at least 3/8 " ID to water inlet swivel. (Minimum 25 PSI pressure, with water running, is required for proper operation.) Connect opposite end of hose to water supply. Turn water supply on.
10. Purge air from the system by depressing the buttons briefly. There may be some water discharge from the eductor vents until the air is purged.
11. Push button to start flow of desired water/concentrate solution, and hold until supply tube is primed (filled). Then push the button whenever dispensing is desired, and release button to stop flow of solution. If you wish to be able to lock the button in the "on" position: Depress button and slide button lock up. To unlock, depress button and release.
12. It is essential that the discharge hose not be obstructed. If discharge is restricted, water will flow out the eductor
vents. Do not start to operate the dispenser with liquid in the discharge tube.
Troubleshooting Chart:
* In hard water areas, scale may form inside the discharge end of the eductor, as well as in other areas of the unit that are exposed to water. This scale may be removed by soaking the eductor in a descaling solution (deliming solution). To remove an eductor located in the cabinet, fi rmly grasp water valve and unthread eductor. Replace in same manner. Alternatively, a scaled eductor can be cleaned (or kept from scaling) by drawing the descaling solution through the unit. Operate the unit with the suction tube in the descaling solution. Operate the unit until solution is drawn consistently, then fl ush the unit by drawing clear water through it for a minute. Replace concentrate container and put suction tube into concentrate.
1. No discharge a. No water a. Open water supply b. Magnetic valve not functioning b. Install valve parts kit c. Eductor clogged c. Clean* or replace d. Clogged water inlet strainer d. Disconnect inlet water line and clean s strainer
2. No concentrate draw a. Clogged foot valve a. Clean or replace b. Metering tip or eductor has b. Clean (descale)* or replace scale build-up c. Low water pressure c. Minimum 25 PSI (with water running) required to operate unit properly d. Discharge tube and/or fl ooding d. Push tube fi rmly onto eductor discharge ring not in place hose barb, or replace tube if it doesn't have a fl ooding ring. e. Concentrate container empty e. Replace with full container f. Inlet hose barb not screwed f. Tighten, but do not overtighten into eductor tightly g. Clogged water inlet strainer g. Disconnect inlet water line and clean strainer h. Air leak in chemical pick-up tube h. Put clamp on tube or replace tube if brittle i. Selector out of position i. Assure selector is in position desired
3. Excess concentrate draw a. Metering tip not in place a. Press correct tip fi rmly into barb on eductor b. Chemical above eductor b. Place concentrate below the eductor
4. Failure of unit to turn off a. Water valve parts dirty or a. Clean* or replace with valve parts kit defective b. Magnet doesn't fully return b. Make sure magnet moves freely. c. Push button stuck c. Remove button and clean cabinet/button to remove any dirt lodged in slide recess
5. Excess foaming in discharge a. Air leak in pick-up tube a. Put clamp on tube or replace tube if brittle
SolutionCause
Problem
THANK YOU FOR YOUR INTEREST IN OUR PRODUCTS
WEAR
ALWAYS
KEEP
Please use this equipment carefully and observe all warnings and cautions.
***************************************************NOTE ********************************************
protective clothing and eyewear when dispensing chemicals or other materials or when working in the vicinity of all chemicals, filling or emptying equipment, or changing metering tips.
observe safety and handling instructions of the chemical manufacturer.
direct discharge away from you or other persons or into approved containers.
dispense cleaners and chemicals in accordance with manufacturer's instructions. Exercise CAUTION when maintaining your equipment.
reassemble equipment according to instruction procedures. Be sure all components are firmly screwed or latched into position.
equipment clean to maintain proper operation.
only to water tap outlets (85 PSI Maximum).
if the unit is used to fill a sink, or the discharge hose can be placed into a sink. The unit must be mounted so that the
bottom of the cabinet is above the overflow rim of the sink.
ATTA CH
NOTE
AccuMax Select Parts Diagram List:
AccuMax Select Parts Diagram:
10 10075980 Valve parts kit a. diaphragm, b. armature, c. spring, d. valve bonnet 11 10079010 Spring 12 10079000 Magnet 13 10075986 Water valve 14a 290 1 GPM eductor assembly b 291 3.5 GPM eductor assembly 15 a 10088822 1 GPM discharge tube assembly b 90048495 3.5 GPM discharge tube assembly 16 10080730 Hose hook, grey, for
3.5 GPM discharge tube 17 10080957 Selector replacement kit: e. support clip, f. Suction stub, g. O-ring, h. selector valve assembly 18 3401-R Hosebarb 19 690014 Metering tip (kit) 20 500814 Tubing, 1/4" x 14' 500821 Tubing, 1/4" x 21' 21 509900 Weight 22 10089410 Footvalve, viton (EPDM also available order 10076302)
NOT SHOWN: 641751 Screws (cabinet sides)
Key
DescriptionPart No.
1 238100 Strainer washer 2 10082830 Swivel collar (molded) 3 10082811 Swivel stem (molded) 4 10075902 Hex nipple 10075950 O-ring (two per nipple) 5 10075926 Pipe plug 10075950 O-ring 6 10091035 Wall bracket 7 10020700 Selector valve grommet 10020900 Back up ring for grommet 8 1009xxxx Cabinet 9 10098215 Button, Bottle fill 10098216 Button, Bucket fill
Key
DescriptionPart No.
1
9
2
3
4
5
6
7
8
3.5 GPM EDUCTOR (RIGHT SIDE)
10
11
12
13
14b
19
15a
18
19
20
21
16
22
17
14a
e
fg
h
15b
Metering Tip Selection:
The fi nal concentration of the dispensed solution is related to both the size of the metering tip opening and the viscosity of the liquid being siphoned. For water-thin products, the chart at right can be used as a guideline. If product is noticeably thicker than water, consult the Measurement of Concentration Procedure below to achieve your desired water-to-product ratio. Because dilution can vary with water temperature and pressure, actual dilution achieved can only be ascertained by using the Measurement of Concentration Procedure. The clear, undrilled tip is provided to permit drilling to size not listed should you need a dilution ratio that falls between standard tip sizes.
NOTE: A 1 GPM eductor is grey; a 3.5 GPM eductor is yellow . Refer to parts diagram if unfamiliar with names of system components.
Measurement of Concentration:
You can determine the dispensed water-to-product ratio for any metering tip size and product viscosity. All that is required is to operate the primed dispenser for a minute or so and note two things: the amount of dispensed solution, and the amount of concentrate used in preparation of the solution dispensed. The water-to-product ratio is then calculated as follows:
Dilution Ratio (X:1) where X = Amount of Mixed Solution — Amount of Concentrate Drawn Amount of Concentrate Drawn Dilution Ratio, then, equals X parts water to one part concentrate (X:1). If the test does not yield the desired ratio, choose a different
tip and repeat the test. Alternative methods to this test are 1) pH (using litmus paper), and 2) titration. Contact your concentrate supplier for further information on these alternative methods and the materials required to perform them.
APPROXIMATE DILUTIONS
AT 40 PSI FOR WATER-THIN PRODUCTS (1.0 CP)
Tip
Color
Orifi ce
Size
Ratio (per Eductor Flow)
1 GPM 3.5 GPM
No Tip .187 2.6:1 4:1
Grey .128 2.6:1 4:1 Black .098 2.5:1 5:1 Beige .070 3:1 8:1
Red .052 5:1 13:1
White .043 7:1 22:1
Blue .040 9:1 26:1 Tan .035 11:1 34:1
Green .028 17:1 52:1
Orange .025 19:1 64:1
Brown .023 22:1 71:1 Yellow .020 32:1 102:1
Aqua .018 39:1 128:1
Purple .014 64:1 213:1
Pink .010 128:1 447:1
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