HydroSurge 400A-60 User Manual

MODEL 400A-60

The Specialist In Drum Handling Equipment

Contents

Page

Receiving Procedures. . . . . . . . . . . . . . . . . 1

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2

Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4

Assembly Instructions. . . . . . . . . . . . 5

Operating Instructions. . . . . . . . . . . . . . . . . . . 6

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 7

Parts Lists and Diagrams. . . . . . . . . . . . . . . . 8 - 11

Receiving Procedures

Every Morse drum handler is inspected prior to shipping.
However, damage may be incurred during transit.

• Check for visible damage. If you choose to accept damaged

freight, always sign noting the damage on the BILL OF LADING.

• Document the damage and have the truck driver sign. We
recommend keeping a digital camera at your receiving dock
for this purpose.

• Open packages expeditiously to check the condition of the
goods. There is only a 24 hour window to notify the carrier of
any concealed damage.

• IMMEDIATELY REPORT ALL DAMAGE TO THE SHIPPING
COMPANY! Then you may contact Morse for assistance with
your freight claim.

• Morse Manufacturing will not be held responsible for any
damaged freight that is not signed for as damaged.

Delivery to non-business addresses without a loading dock result
in additional freight charges. Residential delivery fees, inside
delivery fees, re-delivery charges, and lift gate services will be

added by the truck line, and are non-negotiable.

Limited 2 Year Warranty

Morse drum handling equipment is guaranteed against defects
in workmanship or materials for TWO YEARS when used
properly within its rated capacity. Warranty does not cover wear
from normal use or damage from accident or abuse. Motors
and other purchased parts carry the warranties of their
manufacturers.

For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.

Hydra-Lift, 60”, Manual Lift, Manual Tilt

Operator’s Manual

for Morse Hydra-Lift Drum Karrier
Model 400A-60

Serial Number 0604 to ____ (MMYY)

In all instances, liability is limited to the purchase price paid or
to repairing or replacing the product. Customer assumes liability

for any modifications, unauthorized repairs or parts substitution.

Safety Information

While Morse Manufacturing Co. drum handling equipment is
engineered for safety and efficiency, a high degree of
responsibility must be placed upon the machine operator to follow
safe practices, based primarily on common sense, upon which
true safety depends.

Failure to follow the safety precautions in this manual can result
in personal injury or property damage. Observe the same
precautions as with similar machinery where carelessness in
operating or maintenance is hazardous to personnel. Carefully
read the safety precautions below and throughout this manual.

MORSE Mfg. Co., Inc. • 727 West Manlius Street • P.O. Box 518 • East Syracuse, NY 13057-0518
Phone: [phone] • Fax: [phone] • Email: [e-mail] • Website: www.MORSEmfgco.com

Copyright 2007 - Morse Mfg. Co., Inc. Form PL400-60 (0604-____) (Updated 10/2007) Page 1

MODEL 400A-60

The Specialist In Drum Handling Equipment

Hydra-Lift, 60”, Manual Lift, Manual Tilt

Operator’s Manual for Morse Hydra-Lift Drum Karrier Model 400A-60

Serial Number 0604 to ____ (MMYY)

Safety Information (continued)

DANGER - Indicates a situation which, if not avoided, will result in serious

injury or death. This signal word is limited to the most extreme situations.

WARNING - Indicates a situation which, if not avoided, could result in

serious injury or death.

CAUTION - Indicates a situation which, if not avoided, can result in damage

to the machine.

CAUTION – Do Not Transport with Drum Raised

ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The unit
can become unstable when transporting with a raised load.

DANGER - Stay Clear of Power Lines

KEEP WELL CLEAR OF POWER LINES. Never approach a power line. Current in a high voltage line may
arc some distance from the wire to the steel framed, grounded machine.

WARNING

The Hydra-Lift Karrier is designed to handle one drum of the types listed at the top of page 3, under 2.
Machine Description. DO NOT attempt to handle any other type of drum or object. DO NOT exceed the

weight capacity of 800 Lb.

WARNING - Level Floors Only

For operation only on clean, level floors of suitable bearing capacity. Do not use on sloped surfaces, ramps,
irregular or debris strewn floors.

WARNING - Do Not Modify the Unit

Under no circumstances should any modifications be made to the Morse machinery without factory authorization.
Any modifications may void the warranty. This machine was designed to perform a specific job and alterations
may result in injury to operator or machine.

WARNING - No Loose Fitting Clothing

Wear close-fitting clothing and safety equipment appropriate to the job. Loose fitting clothing may become
caught on the machinery and cause severe personal injury.

WARNING - Hydraulic Fluid Under Pressure Can Be Hazardous

Escaping hydraulic fluid under pressure can penetrate the skin, causing serious injury. Avoid the hazard by
relieving pressure before disconnecting hydraulic lines. Keep hands and body away from pinholes and
nozzles, which eject fluid under high pressure. Use a piece of cardboard to search for leaks. If an accident
occurs, see a doctor immediately and inform them of the nature of the accident.

CAUTION - Wear Safety Shoes

Wear safety shoes with non-slip soles and hard toe protection.

Copyright 2007 - Morse Mfg. Co., Inc. Form PL400-60 (0604-____) (Updated 10/2007) Page 2

MODEL 400A-60

The Specialist In Drum Handling Equipment

Hydra-Lift, 60”, Manual Lift, Manual Tilt

Operator’s Manual for Morse Hydra-Lift Drum Karrier Model 400A-60

Serial Number 0604 to ____ (MMYY)

Machine Description

The Model 400A-60 Hydra-Lift Karrier will pour a drum up to 60” high, measured from the floor to the lowest point of a horizontal
drum. It is designed to lift, transport, and dispense a ribbed 55-gallon steel drum 22.5” in diameter.

• A smaller diameter drum can be handled with the correct size 55/30 Series Diameter Adaptor installed

(see Diameter Adaptor literature)

• A 55-gallon plastic drum can be handled if the unit is equipped with an Adjustable Bracket (Option APS) or Top Rim Clamp

(Option ARC)
(see plastic drum option manual).

The maximum full-drum capacity is 800 Lb. The capacity is derated to 500 Lb. for a half-full drum. The half-full rating is based on
the tilt mechanism’s capacity for handling an unbalanced bottom-heavy drum.

Controls

The Morse Hydra-Lift Karrier is manually propelled and steered.

There are two functions for the operator to control (Figure 2.1):

1. “LIFT” and lower function for vertical positioning of the drum

2. “TILT” function to control the degree of rotation of the drum

1. LIFT and Lower Function

To raise the drum

a. Insert pump lever handle into pump socket.
b. With the release valve closed, begin to pump the lever handle.

The drum will lift.

To lower the drum

a. Open the release valve slowly, a part of a turn. Allow the

drum to descend at a controlled rate. The valve may be
reclosed to hold the drum at any height.

2. TILT Function

To tilt the drum

a. Turn the hand crank (item 90) to turn the drum.
b. Before releasing your grip on the hand crank, pull out the

crank stop pin (item 89) to block the hand crank from
spinning freely.

c. If the drum handler is equipped with the MORStop Tilt-Brake,

there is no need to use the stop pin. Braking is immediate
and self-actuating, without additional steps by the operator.

Note: To add the MORStop Tilt-Brake to an existing drum
handler, order part # 3900-P for a field installation kit.

Figure 2.1

Copyright 2007 - Morse Mfg. Co., Inc. Form PL400-60 (0604-____) (Updated 10/2007) Page 3

MODEL 400A-60

The Specialist In Drum Handling Equipment

Hydra-Lift, 60”, Manual Lift, Manual Tilt

Operator’s Manual for Morse Hydra-Lift Drum Karrier Model 400A-60

Serial Number 0604 to ____ (MMYY)

WARNING - Watch Out for Pinch Points

Stay clear of moving parts. Operator should remain behind the push handle during the lift operation.

Floor Lock

The screw-down floor lock is located on the base of the tower
(figure 3.1). Turning the floor lock clockwise until it locks in the
down position activates the floor lock. When the floor lock is
activated it prevents unwanted free wheeling of the unit. Floor
conditions determine the effectiveness of the floor lock. The
operator should verify its holding action before depending on it
to hold.

Drum Holder Assembly

The drum holder assembly (or “saddle assembly”) is the
component on the Hydra-Lift Karrier that is intended to hold the
drum. The drum holder assembly is designed to secure a
standard ribbed 55-gallon steel drum around it’s middle using a
cinch chain and ratchet tightening system. The drum holder
accepts accessories for handling smaller diameter drums.

Figure 3.1

Copyright 2007 - Morse Mfg. Co., Inc. Form PL400-60 (0604-____) (Updated 10/2007) Page 4