Hydrolevel CG470 User Manual

Automatically shuts off burner, after delay, in a low water condition to prevent dry firing.
CG470 Series
Low Water Cut-Offs For Steam Boilers
120 VAC Operating Voltage Max. Pressure 15 psi
U.S. Patent Nos. 5,739,504 & 6,390,027
MOUNTING THE CONTROL
The probe may be installed in the boiler above the lowest safe water level established by the boiler manufacturer. Most manufacturers pro­vide a suitable tapping in the side of the boiler.
SAFE WATER LINE
Enhanced Intermittent Level Test technology – active only when water is at boiling temperature. Provides added protec­tion in foaming and volatile water conditions.
Time delay sequencing prevents burner short-cycling caused by momentary dips in water level and allows a water feeder to replenish water to a level above the probe.
Integral temperature sensor provides High Limit Lock-Out feature for an unprecedented level of boiler protection.
STEP 1 Screw the probe
into the LWCO tapping in the boil­er. Allow 1/4" clearance from the probe to any boiler surface, tube or baffle. NOTE: Excessive use of Teflon tape to seal probe piping threads may insulate the control from boiler ground. This could result in the control not operating.
1/4"
STEP 2 Loosen the two control cover screws and remove the cover.
Assemble the chassis to the probe flange and secure with the screws provided.
WARNING
installing or servicing control. Only qualified personnel may install or service this control in accordance with local codes and ordinances. Read instructions completely before proceeding.
WARNING
is recommended for unattended dwellings in climates subject to sustain below-freezing temperatures.
Electrical shock hazard. To prevent electrical shock, death or equipment damage, disconnect power supply before
Frozen pipes/water damage. Central heating systems are prone to shut down as a result of power or fuel outages, safety related fault conditions or equipment failure. Installation of freeze protection monitoring or other precautions
83 Water Street • New Haven, CT 06511 • Phone (203) 776-0473 • FAX (203) 773-1019 • www.hydrolevel.com
STEP 3 Plug the wire lead from the probe into the
mating connection on the circuit board.
1
CAUTION
should be thoroughly cooled before installing or servicing control.
To prevent serious burns, boiler
WIRING – Model CG470
1 2 3
Connect input voltage (120 VAC, 60 HZ) to terminals 1 and 2.
4
Connect terminal 2 to burner circuit neutral. Connect terminal P2 to burner Circuit in series with other limit controls. Consult boil­er manufacturer instructions for proper ter­minal connections. Control should be wired in series with and before other limit controls.
Detail of SmartCycle Connection
Model CG470
Optional water feeder connection.
Connect feeder N to terminal 2. Connect Feeder H to terminal 1. Connect feeder “FEED” or “W” to terminal A. For water feeders with 2 leads, connect feeder neutral to terminal 2 and feeder hot to terminal A.
NOTE: Use of a solenoid valve or McDonnell & Miller Model 101A water feeder may cause flooding and is not recommended for use with this low water cut-off.
OPTIONAL ACTIVATION
Connect “SMTCYC” terminal on the CycleGard control to the orange burner wire (120VAC) located under the primary. See detail illustration at the right.
See SmartCycle description on next page.
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