Hydrolevel 724 User Manual

724 Series
Low Water Cut-Off Feeder Combination
for Steam Boilers
24 VAC Operating Voltage
WARNING: Power must be off during installation or servicing of the control. Only qualified personnel may install or service the control in accordance with local codes and ordinances. Read instructions completely before proceeding. Caution – Disconnect power supply before beginning installation to prevent electrical shock or equipment damage.
HOW TO INSTALL
1
No moving parts in water. No floats to hang-up or foul.
Unique two probe design. Bouncing water line wonʼt cause on-off burner cycling or water valve slamming noise.
Easy installation. Quick hook-up fittings adapt control to all 8" to 14" sight glasses.
Simple fast wiring. Can be used with any standard automatic water feeder.
(2) 6" x 1/2" brass nipples
(1) 1/2" x 1/2" x 3/8" tee
(1) 1/2" x 1/2" x 1/2" tee
(1) 2" x 1/2" brass nipple
(1) 711C manifold casting
(1) 3/8" copper tube
(2) 3/8" compression fittings
(1) 3/4" nipple (not included)
(1) Blow down valve
(not included)
Remove gauge glass assembly and nipples replac­ing nipples with two 6" brass nipples provided. Install 1/2" x 1/2" x 3/8" teeon top nipple.
2 34
Install 1/2" x 2" brass nippleand 1/2" x 1/2" x 1/2" teeto 1/2" threaded hole in casting. Note: Casting is designed for either left or right mounting on gauge glass. Be sure to plug hole on opposite side.
Thread tee attached to casting into bottom 6" nip­ple. Tighten until casting is vertical.
Install compression fittingsinto casting and top tee. Size copper tubingand tighten between the two compression fittings.
5 67
Attach control to probes using No. 8-32 self tap­ping screws provided. Install blow down valve (by others) in bottom 3/4" tapped hole. Be sure to attach maintenance tag in prominent place near valve.
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Reattach gauge glass cocks and gauge glass into end of 1/2" tees. Pressure-trol can be threaded into 1/8" threaded hole on top of casting. If pres­sure-trol is not used, plug 1/8" hole on top of casting.
Attach blue probe lead wire to upper probe and white probe lead wire to bottom probe with wing nuts and lock washers provided.
WIRING METHOD A:
s

s
SAME POWER SOURCE FOR CONTROL AND BURNER CIRCUIT.
A1
must be supplied to terminals 1 and 2 for internal operation of the control.
Install a jumper between terminal 2 and terminal P(1). Power from terminal P(1) is supplied to terminal P(2) when water reaches the upper probe. Power to terminal P(2) is removed when water falls below the bottom probe.
A3 A4
burner circuit in series with other limit controls. Consult boiler manufacturer’s instructions for proper terminal connections. NOTE: Control is wired in series with and before other limits.
Feeder Connection: Connect feeder common to terminal 1. Connect feeder hot to terminal V. Whenever water falls below the lower probe, power is supplied to the feeder ter­minal V. When water reaches the upper probe, power to the feeder is removed.
Connect input voltage (24 VAC, 60HZ)
A1
to terminals 1 and 2. 24 VAC, 60HZ
Connect terminal 1 to burner circuit
A3
neutral. Connect terminal P(2) to
A2
A2
A4
WIRING METHOD B:
B1 B2
B3 B4
SEPARATE POWER SOURCE FOR CONTROL AND BURNER CIRCUIT.
Connect input voltage (24 VAC, 60HZ)
B1
must be supplied to terminals 1 and 2 for internal operation of the control.
Connect hot lead from burner control circuit to terminal P(1). This terminal supplies power to terminal P(2) in normal operating conditions when water is at the probe. Connect neutral to burner circuit. NOTE: Consult boiler manufacturer’s instructions for proper terminal connections.
Consult boiler manufacturer’s instructions for proper terminal connections. NOTE: Control is wired in series with and before other limits.
Feeder Connection: Connect feeder common to terminal 1. Connect feeder hot to terminal V. Whenever water falls below the lower probe, power is supplied to the feeder terminal V. When water reaches the upper probe, power to the feeder is removed.
to terminals 1 and 2. 24 VAC, 60HZ
Connect terminal P(2) to burner circuit
B3
in series with other limit controls.
B2
B4
NOTE: All schematic diagrams show all systems in the off position. No power applied.
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