Hydrolevel 170 User Manual

170 Series Low Water Cut-Off
120 VAC Operating Voltage
Heavy-duty electro-mechanical design for long life. Automatically shuts off burner in a low water condition to
prevent boiler damage. Low maintenance. No moving parts to wear stick or hang up,
as in float devices. Rugged construction. Designed for the heating professional.
WARNING: To prevent electrical shock or equip-
ment damage, power must be off during installation or servicing of the control. To prevent serious burns, the boiler should be thorough­ly cooled before installing or servic­ing control. Only qualified personnel may install or service the control in accordance with local codes and ordinances. Read instructions com­pletely before proceeding.
2. Tee Options
STANDARD
REDUCING TEE
(SV Models Only)
FABRICATED TEE
1. Where To Install
HOT WATER BOILER INSTALLATIONS
B
A
MINIMUM
WATER LEVEL
FOEM-TEE
(160psi)
1214C-2 TEE
(250psi)
C
D
HOT WATER BOILER
HOT WATER BOILERS: Probe must be installed at or above the minimum safe water level established by the boiler manufacturer. The probe may be installed directly in the boiler if a suit­able tapping is available (A), in the riser (B), or in the header (C) or (D).
IMPORTANT: To assure proper drainage, pipe diameter should be no less than 1" on installations in vertical piping and no less that 1 tions in horizontal piping.
3. Probe Installation
1
4" on installa-
TEE MOUNTING: If a field fabricated tee is used, make sure that the tee drains thoroughly when the water level falls below it, and that it conforms to the spacing requirements described in Step 3. Models equipped with the shorter EL1214-SV probe can be installed in most standard reducing tees. Safgard cast iron tees are also available to accommodate all probe models (See page 4).
4. Control Mounting
Loosen the two control box cover bind­ing head screws and remove the cover.
Slide keyhole slots over probe mounting screws and tighten screws (with either a 1/4" hex head driver or flat screwdriver).
Connect the ring terminal wire lead to the probe terminal stud and secure with the lock washer and wing nut provided. With the power removed, proceed with installation and wiring according to Method A or B described on next page.
Check to insure 1/4" clearance from probe to any surface within the boiler or tee. When installed in a tee, the probe tip should extend fully into the pipe run. Apply pipe sealing com­pound to threads. Note: Use of Teflon tape is not recommended.
P1 P2 A
+
0
LIMIT
CONTROLS
BURNER CIRCUIT
NEUTRAL
HOT
2
1
ALARM
P1 P2 A
HOT
BURNER CIRCUIT
NEUTRAL
2
1
BURNER
POWER
SOURCE
(
24 or
120VAC)
P1 P2 A
NEUTRAL
HOT
BURNER
+
0
LIMIT
CONTROLS
2
1
2
P1 P2
A
BURNER
POWER
SOURCE
24 V
AC
1
NEUTRAL
HOT
FACTORY
INSTALLED
JUMPER
1
P1P2 A
ALARM
2
P2 A
24V
AC
1
NEUTRAL
HOT
P1
P1 P2 A
+
0
LIMIT
CONTROLS
BURNER CIRCUIT
HOT
NEUTRAL
2
1
WIRING METHOD A: SAME POWER SOURCE FOR CONTROL AND BURNER CIRCUIT.
A1
A3
A1 Connect the hot lead of the input volt-
age (24 VAC, 60 HZ) to terminal 1. Connect the neutral lead to terminal 2. 24 VAC, 60 HZ must be supplied to terminals 1 and 2 for internal operation of the control.
Connect terminal 2 to burner
A2
circuit neutral. Connect terminal P2 to burner circuit in series with other limit controls. Consult boiler manufacturer instructions for proper terminal connections. Control should be wired in series with and before other circuits.
A3 Optional alarm connection. Connect
alarm common to terminal 2. Connect alarm hot to terminal A.
Upon completion of wiring, replace control box cover.
A2
WIRING METHOD B: SEPARATE POWER SOURCE FOR CONTROL AND BURNER CIRCUIT.
B1
B3
B1 WARNING! Remove the jumper
between 1 and P1. Connect the hot lead of the input voltage (24 VAC, 60 HZ) to terminal 1. Connect the neutral lead to terminal 2. 24 VAC, 60 HZ must be supplied to terminals 1 and 2 for internal operation of the control.
Connect hot lead from the 24 VAC
B2
or 120 VAC burner power source to terminal P1. This terminal supplies power to terminal P2 in normal operating conditions when water is at the probe. Connect neutral to burner circuit. Note: consult boiler manufacturer instructions for proper terminal connections.
B3 Connect terminal P2 to burner
circuit in series with and before other limit con­trols.
Optional alarm connection. Connect
B4
alarm hot to terminal A. Connect alarm common to neutral of the burner power source.
Upon completion of wiring, replace control box cover.
WARNING: Be sure to
remove the jumper between 1 and P1.
B2
B4
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