Hydrim L110W Training Manual

Hydrim L110W
Training Manual
Training Manual
Table of Contents
2
Description & Cycle Times
The Hydrim L110W Instrument Washer is designed to help you achieve an exceptional level of cleanliness while providing a simplified method of washing dental instruments. There is no need to
pre-soak items but cement and composites still need to be removed from instruments. Note: Burs and handpieces should not be placed in the Hydrim.
Cycle Times
Program Wash
Time*
Water Usage
Temperature
P0-Rinse and Hold P1-Regular Wash P2-Regular Wash with Dry P3-Heavy Duty Wash P4-Heavy Duty Wash with Dry
50°C/122°F
50°C/122°F
50°C/122°F
50°C/122°F
50°C/122°F
10 Minutes
20 Minutes 3 Gallons
30 Minutes 3 Gallons
30 Minutes 4 Gallons
40 Minutes 4 Gallons
2 Gallons
*Actual cycle time will vary depending on incoming water temperature. SciCan recommends setting hot water supply temperatures to 60°C/140°F.
The Hydrim cleaning solution is HIP (Hydrim Instrument Protection), which coats the instruments during the Rinse and Hold cycle and during prewash and final rinse portions of the Regular and Heavy Duty Wash cycles, to protect the instruments.
A box of soap will last approximately 45 cycles.
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4
Note: Rinse Aid is not required when using HIP solution with revision 2.02 software. See Checking & Programming Control Module to check software revision.
5
Installation
Cold Water Hot Water
Water, Drain & Power Connections
The unit is supplied with two water intake hoses, which are 6.5 ft. long, and they connect to ¾ “ garden hose fittings. The unit is supplied with a 5ft. flexible drain hose with an inner diameter of ¾”. It should be connected to a drain point no more than 14” above the floor. The power cord is 6ft. long with a 6-15 NEMA plug. A power outlet of 208-240V is required.
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Water Flow & Backflow Protection
Water Inlet
When the hot or cold-water inlet valve is open, the water flows to Water Inlet Channel 1 of the Sidebag. From there it flows up to the Air Gap. The Air Gap 3 is between Channel 1 and 2. The water under pressure shoots over the Air Gap. Channel 2 takes water down to the Water Softener 4.
From the Water Softener, water flows to Channel 5. Channel 5 is connected with the Sidebag 8 and they fill simultaneously. When water reaches the top of Channel 5 (Sidebag is full) it overflows, filling Regeneration Channel 6 and Overflow Channel 7.
Regeneration Channel 6 takes water to the Salt Reservoir. Regeneration Valve 13 controls filling the Salt Reservoir.
Overflow Channel 7 takes water to the Membrane Sensor that activates Switch 12.
At that time the Controller opens Drain Valve 14, releasing water from Channel 5 and the Sidebag through Channel 9 and the Chamber Inlet into the Wash Chamber.
Water Exhaust
The Drain Pump, pumps water to Channel 10. Channel 10 leads to Channel 11 that is connected to the exhaust hose and to the drain.
Sidebag
Regeneration Valve
Drain Valve
Resin
7
Hydrim L110W P0 Cycle with Revision 2.02 Software
1. Preparation drain pump runs
When the P0 cycle button is pressed the drain pump turns ON. The Hydrim will drain the wash chamber and the sidebag. If the previous cycle was interrupted when the cycle is started the drain pump will run for 80 seconds. If the previous cycle was a complete cycle
the drain pump will run for 20 seconds. If the unit fails to drain an E4 code will appear on
the display.
2. Sidebag fills with cold water target temperature 28°C/82.4°F
Turn ON Y1 cold water valve. Start timer whenever valve is open to calculate the Water Debit Constant and Error Timer for filling sidebag. If water does not close pressure switch
B1 within 130 seconds Hydrim fails with an E2 code. When the pressure switch closes
calculate the Water Debit Constant time for filling up 2.7 liters.
3. Fill wash chamber target temperature 28°C/82.4°F
When sidebag is full and pressure switch B1 activates (blue arm moves out) turn ON Y6 sidebag drain valve to allow sidebag to drain into the chamber. Pressure switch will deactivate when sidebag starts draining into chamber. After approximately 45 seconds turn ON circulation pump M1 and Y1 cold-water valve. The on time for the cold water inlet valve depends on the “Water Debit Constant” that was calculated previously. The chamber capacity is 4 liters, 2.7 liters from the sidebag and 1.3 liters from the cold water inlet valve, resulting valve Y6 is on for approximately 75 seconds and valve Y1 is on for 1.3/Water Debit Constant. When water inlet valves timer expires add 10 seconds to the sidebag drain
valve Y6 before closing. Failure to fill chamber will cause an E2 code.
4. Circulation
Turn ON circulation pump M1 for 180 seconds/3 minutes. Fill sidebag bag with water target temperature 80°C/176°F.
5. Circulation and evacuation 10 seconds Circulation pump M1 remains ON. Turn ON drain pump M2.
6. Evacuation 20 seconds
Circulation pump M1 turns OFF. Drain pump M2 remains ON for 20 seconds.
7. Wait until sidebag is full target temperature 80°C/176°F
8. Fill wash chamber target temperature 80°C/176°F
When sidebag is full and pressure switch B1 activates turn ON Y6 sidebag drain valve to allow sidebag to drain into the chamber. Pressure switch will deactivate when sidebag starts draining into chamber. After approximately 45 seconds turn ON circulation pump M1 and Y7 hot water valve. The on time for the hot water inlet valve depends on the “Water Debit Constant” that was calculated previously. The chamber capacity is 4 liters, 2.7 liters from the sidebag and 1.3 liters from the hot water inlet valve, resulting valve Y6 is on for approximately 75 seconds and valve Y7 is on for 1.3/Water Debit Constant. When water inlet valves timer expires add 10 seconds to the sidebag drain valve Y6 before closing.
Failure to fill chamber will cause an E2 code.
9. Circulation, heating and dosing
Start circulation pump M1, dosing pump M4 and turn ON water heater R1 if water temperature in chamber is below target temperature. Start heating and dosing error timers. Dosing pump runs for 5 seconds. If flow switch does not detect dosing before the dosing
error timer ends (30 seconds), the Hydrim fails with an ED code. Once selected dosing time
is achieved the dosing pump will turn OFF.
10. Circulation and heating target temperature 50°C/122°F
Circulation pump continues to run and water heater remains turned ON. If the heating error timer ends and the chamber water temperature is below the target temperature, the Hydrim
fails with an E1 code.
8
Hydrim L110W P0 Cycle with Revision 2.02 Software (Cond.)
11. Circulation
Circulation pump M1 remains ON for 60 seconds/1 minute.
12. Circulation and evacuation 10 seconds
Circulation pump M1 remains ON. Turn ON drain pump M2.
13. Evacuation 20 seconds
Circulation pump M1 turns OFF. Drain pump M2 remains ON for 20 seconds.
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Hydrim L110W P1 & P2 Cycle with Revision 2.02 Software
1. Preparation drain pump runs
When the P1 or P2 cycle button is pressed the drain pump turns ON. The Hydrim will drain the wash chamber and the sidebag. If the previous cycle was interrupted when the cycle is started the drain pump will run for 80 seconds. If the previous cycle was a complete cycle
the drain pump will run for 20 seconds. If the unit fails to drain an E4 code will appear on
the display.
2. Sidebag fills with hot water target temperature 50°C/122°F
Turn ON Y7 hot water valve. Start timer whenever valve is open to calculate the Water Debit Constant and Error Timer for filling sidebag. If water does not close pressure switch B1 within 130 seconds declare “no hot water” and use just cold water. If pressure switch
does not close after another 130 seconds Hydrim fails with an E2 code. When the pressure
switch closes calculate the Water Debit Constant time for filling up 2.7 liters.
3. Fill wash chamber target temperature 28°C/82.4°F
When sidebag is full and pressure switch B1 activates (blue arm moves out) turning ON Y6 sidebag drain valve to allow sidebag to drain into the chamber. Pressure switch will deactivate when sidebag starts draining into chamber. After approximately 45 seconds turn ON circulation pump M1 and Y7 hot water valve. The on time for the hot water inlet valve depends on the “Water Debit Constant” that was calculated previously. The chamber capacity is 4 liters, 2.7 liters from the sidebag and 1.3 liters from the hot water inlet valve, resulting valve Y6 is on for approximately 75 seconds and valve Y7 is on for 1.3/Water Debit Constant. When water inlet valves timer expires add 10 seconds to the sidebag drain
valve Y6 before closing. Failure to fill chamber will cause an E2 code.
4. Circulation, heating and dosing
Start circulation pump M1, dosing pump M4 and turn ON water heater R1 if water temperature in chamber is below target temperature. Start heating and dosing error timers. Dosing pump runs for 7 seconds. If flow switch does not detect dosing before the dosing
error timer ends (30 seconds), the Hydrim fails with an ED code. Once selected dosing time
is achieved the dosing pump will turn OFF.
5. Circulation and heating target temperature 50°C/122°F
Circulation pump continues to run and water heater remains turned ON. If the heating error timer ends and the chamber water temperature is below the target temperature, the Hydrim
fails with an E1 code.
6. Circulation, heating and dosing target temperature 50°C/122°F
Circulation pump continues to run, and water heater remains turned ON. When water temperature in chamber reaches target temperature start dosing error timer. The dosing pump runs for 7 seconds. If flow switch does not detect dosing before the dosing error timer
ends (30 seconds), the Hydrim fails with an ED code. Once selected dosing time is
achieved the dosing pump will turn OFF.
7. Circulation
Circulation pump M1 remains ON for 300 seconds/5 minutes.
8. Circulation and evacuation 10 seconds
Circulation pump M1 remains ON. Turn ON drain pump M2.
9. Evacuation 20 seconds
Circulation pump M1 turns OFF. Drain pump M2 remains ON for 20 seconds.
10. Fill wash chamber target temperature 40°C/104°F without filling sidebag
Turn ON valve Y6 and valve Y7 target temperature 40°C/104°F. The ON time for the water inlet valve depends on the “Water Debit Constant” that was calculated previously. Turn valve Y7 ON for 3/Water Debit Constant and Y6 for 3/Water Debit Constant + 10 seconds. When water inlet valves timer expires add 10 seconds to the sidebag drain valve Y6.
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Hydrim L110W P1 & P2 Cycle with Revision 2.02 Software (Cond.)
11. Evacuation 30 seconds fill sidebag target temperature 45°C/113°F
Drain pump remains ON and sidebag starts filling target temperature 45°C/113°F.
12. Wait until sidebag is full target temperature 45°C/113°F
13. Fill wash chamber target temperature 45°C/113°F
14. Circulation 60 seconds/1 minute target temperature 45°C/113°F fill sidebag
15. Circulation and evacuation 10 seconds
16. Evacuation 20 seconds
17. Wait until sidebag is full target temperature 80°C/176°F
18. Fill wash chamber target temperature 80°C/176°F
19. Circulation, heating and dosing
Start circulation pump M1, dosing pump M4 and turn ON water heater R1 if water temperature in chamber is below target temperature. Start heating and dosing error timers. Dosing pump runs for 5 seconds. If flow switch does not detect dosing before the dosing
error timer ends (30 seconds), the Hydrim fails with an ED code. Once selected dosing time
is achieved the dosing pump will turn OFF.
20. Circulation and heating target temperature 65°C/149°F
Circulation pump continues to run and water heater remains turned ON. If the heating error timer ends and the chamber water temperature is below the target temperature, the Hydrim
fails with an E1 code.
21. Circulation 180 seconds/3 minutes
22. Circulation and evacuation 10 seconds
23. Evacuation 20 seconds
24. Drying (P2 cycle only)
Dryer time factory set to 10 minutes. May be increased to 20 minutes in 1-minute increments. Dryer will run at slower speed for 1 minute then increase to high speed.
11
Hydrim L110W P3 & P4 Cycle with Revision 2.02 Software
1. Preparation drain pump runs
When the P3 or P4 cycle button is pressed the drain pump turns ON. The Hydrim will drain the wash chamber and the sidebag. If the previous cycle was interrupted when the cycle is started the drain pump will run for 80 seconds. If the previous cycle was a complete cycle
the drain pump will run for 20 seconds. If the unit fails to drain an E4 code will appear on
the display.
2. Sidebag fills with cold water target temperature 28°C/82.4°F
Turn ON Y1 cold water valve. Start timer whenever valve is open to calculate the Water Debit Constant and Error Timer for filling sidebag. If water does not close pressure switch
B1 within 130 seconds Hydrim fails with an E2 code. When the pressure switch closes
calculate the Water Debit Constant time for filling up 2.7 liters.
3. Fill wash chamber target temperature 28°C/82.4°F
When sidebag is full and pressure switch B1 activates (blue arm moves out) turning ON Y6 sidebag drain valve to allow sidebag to drain into the chamber. Pressure switch will deactivate when sidebag starts draining into chamber. After approximately 45 seconds turn ON circulation pump M1 and Y1 cold-water valve. The on time for the cold water inlet valve depends on the “Water Debit Constant” that was calculated previously. The chamber capacity is 4 liters, 2.7 liters from the sidebag and 1.3 liters from the cold water inlet valve, resulting valve Y6 is on for approximately 75 seconds and valve Y1 is on for 1.3/Water Debit Constant. When water inlet valves timer expires add 10 seconds to the sidebag drain
valve Y6 before closing. Failure to fill chamber will cause an E2 code.
4. Circulation, heating and dosing target temperature 28°C/82.4°F
Start circulation pump M1, dosing pump M4 and turn ON water heater R1 if water temperature in chamber is below target temperature. Start heating and dosing error timers. Dosing pump runs for 2 seconds. If flow switch does not detect dosing before the dosing
error timer ends (30 seconds), the Hydrim fails with an ED code. Once selected dosing time
is achieved the dosing pump will turn OFF.
5. Circulation
Circulation pump M1 remains ON for 240 seconds/4 minutes. Turn ON Y7 hot water valve and fill sidebag, target temperature 50°C/122°F.
6. Circulation and evacuation 10 seconds
Circulation pump M1 remains ON. Turn ON drain pump M2.
7. Evacuation 20 seconds
Circulation pump M1 turns OFF. Drain pump M2 remains ON for 20 seconds.
8. Wait until sidebag is full target temperature 50°C/122°F
Y7 the hot water valve remains ON. If water temperature is higher than the target temperature then turn ON Y1 cold-water valve. Start timer whenever valve is open to calculate the Water Debit Constant and Error Timer for filling sidebag. If water does not close pressure switch B1 within 130 seconds declare “no hot water” and use just cold water.
If pressure switch does not close after another 130 seconds Hydrim fails with an E2 code.
When the pressure switch closes calculate the Water Debit Constant time for filling up 2.7 liters.
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Hydrim L110W P3 & P4 Cycle with Revision 2.02 Software (Cond.)
9. Fill wash chamber target temperature 50°C/122°F
When sidebag is full and pressure switch B1 activates turn ON Y6 sidebag drain valve to allow sidebag to drain into the chamber. Pressure switch will deactivate when sidebag starts draining into chamber. After approximately 45 seconds turn ON circulation pump M1 and Y7 hot water valve. The on time for the hot water inlet valve depends on the “Water Debit Constant” that was calculated previously. The chamber capacity is 4 liters, 2.7 liters from the sidebag and 1.3 liters from the hot water inlet valve, resulting valve Y6 is on for approximately 75 seconds and valve Y7 is on for 1.3/Water Debit Constant. When water inlet valves timer expires add 10 seconds to the sidebag drain valve Y6 before closing.
Failure to fill chamber will cause an E2 code.
10. Circulation, heating and dosing target temperature 50°C/122°F
Start circulation pump M1, dosing pump M4 and turn ON water heater R1 if water temperature in chamber is below target temperature. Start heating and dosing error timers. Dosing pump runs for 7 seconds. If flow switch does not detect dosing before the dosing
error timer ends (30 seconds), the Hydrim fails with an ED code. Once selected dosing time
is achieved the dosing pump will turn OFF.
11. Circulation and heating target temperature 50°C/122°F
Circulation pump continues to run and water heater remains turned ON. If the heating error timer ends and the chamber water temperature is below the target temperature, the Hydrim
fails with an E1 code.
12. Circulation, heating and dosing
Circulation pump continues to run, and water heater remains turned ON. When water temperature in chamber reaches target temperature start dosing error timer. The dosing pump runs for 7 seconds. If flow switch does not detect dosing before the dosing error timer
ends (30 seconds), the Hydrim fails with an ED code. Once selected dosing time is
achieved the dosing pump will turn OFF.
13. Circulation
Circulation pump M1 remains ON for 360 seconds/6 minutes.
14. Circulation and evacuation 10 seconds
Circulation pump M1 remains ON. Turn ON drain pump M2.
15. Evacuation 20 seconds
Circulation pump M1 turns OFF. Drain pump M2 remains ON for 20 seconds.
16. Fill wash chamber target temperature 40°C/104°F without filling sidebag
Turn ON valve Y6 and valve Y1 or Y7 (depending on water inlet temperature and the target temperature). The ON time for the water inlet valve depends on the “Water Debit Constant” that was calculated previously. Turn valve Y1 or Y7 ON for 3/Water Debit Constant and Y6 for 3/Water Debit Constant + 10 seconds. When water inlet valves timer expires add 10 seconds to the sidebag drain valve Y6.
17. Evacuation 30 seconds fill sidebag
Drain pump remains ON and sidebag starts filling target temperature 45°C/113°F.
18. Wait until sidebag is full target temperature 45
°C/113°F
19. Fill wash chamber target temperature 45°C/113°F
20. Circulation 60 seconds/1 minute target temperature 45°C/113°F fill sidebag
21. Circulation and evacuation 10 seconds
22. Evacuation 20 seconds
23. Wait until sidebag is full target temperature 80°C/176°F
24. Fill wash chamber target temperature 80°C/176°F
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