Hydrel 9300 Instructions Manual

Page 1
INSTALLATION INSTRUCTIONS
9300 SERIES
FLUSH WELL LIGHTS
Installation should be performed by a qualified
electrician in accordance with the National Electrical Code
and relevant local codes.
1. Install well flush with finish grade in EARTH OR CON-
CRETE ONLY.
2. Provide 6" of pea gravel at bottom of well for drainage.
3. Position j-box or combo box so that it is flush with finish grade and interconnecting conduit enters under well.
4. Leave enough cord in well to pull lamp housing out for re-lamping.
INSTALLATION DIAGRAM
USE CORRECT LAMP TYPE AT RATED WATTAGE.
FLUSH WITH FINISH GRADE IN EARTH OR CON­CRETE ONLY.
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5. Install correct lamp type at rated voltage.
6. Tighten j-box screws using a crisscross pattern to 50 inch pounds (minimum).
7. Remove debris from screw holes and under gasket, or lamp housing will not seal properly.
8. Place lamp housing into the fixture well and position it.
9. Install grill and tighten set screws securing it to the well.
SEAL CONDUIT ENTRY WITH SUITABLE COMPOUND TO PREVENT MOISTURE PENETRATION FROM THE SUPPLY CONDUIT SYSTEM.
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TO SUPPLY
USE SUITABLE THREAD SEALING COMPOUND WHEN CON­NECTING CONDUIT.
CORD SEAL INSTALLATION DETAIL:
1. Slip brass cord seal onto fixture cord and push cord through the fixture well and conduit until sufficient cord is in j-box for proper connections to be made.
2. Thread brass cord seal into coupling at end of supplied conduit. Tighten completely.
3. Use minimum of 3 wraps of teflon tape around threads for water tightness.
4. Cord seal will act as a watertight connection and strain relief.
©2006 Hydrel Rev. 07/26/06 INS-93 REV_0
DISCONTINUED
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THE FACTORY CONDUIT IS FOR INTERCONNECTING THE LAMP HOUSING TO THE J-BOX.
EXPLODED VIEW CORD SEAL
TEFLON TAPE
COUPLING
FACTORY
CONDUIT
CORD SEAL BODY
NYLON WASHER
GROMMET
FIXTURE CORD
TO LAMP
CORD SEAL NUT
12881 Bradley Ave
Sylmar, CA 91342
Phone: 818-362-9465
Fax: 818-362-6548
www.hydrel.com
Page 2
9300 SERIES
RE-LAMPING, MAINTENANCE AND AIMSET™ RECOMMENDATIONS
Installation should be performed by a qualified
INSTALLATION INSTRUCTIONS
RELAMPING:
1. Make sure power to fixture is off.
2. Remove the grill and dismount the sealed lamp module from the grate.
3. Unplug the lamp module and place the attached plug cover into the connector.
4. When replacing the lamp use correct lamp type and rated wattage.
5. Take the module to a clean dry place (to prevent condensa­tion within the lamp module, it’s best to relamp in a dry atmosphere, such as an air conditioned space.)
6. The lamp module is sealed by a clamp ring with a single fastener. Loosen the ring for easy access to the lamp.
7. Replace the lamp, clean the lens, and replace the gasket.
8. Remove the protective plug from connector and reconnect the module.
9. Remount the lamp module onto the grate and secure the grate to the well.
10. Tighten set screws to secure.
MAINTENANCE TIPS:
1. Clean lens: Debris must be keep clear from top of fixture. Excessive heat could occur that may harm fixture gasket or create a fire hazard.
2. Lenses may be soaked in white vinegar to remove lime build-up.
3. Remove any debris that might accumulate inside the well during operation or during the relamping process.
4. Replace gasket if it is cracked, torn, or badly depressed or worn.
AIMSET™
The AIMSET™ accessory allows relamping of the fixture without reaming. A machined ring is secured to the well via set screws which allow a 360o rotation. The grate is indexed such that it will fit into a single position on the ring and is secured with two fasteners. Aiming is accomplished by adjusting the lamp module to the desired angle and tightening a bolt and a screw.
The AIMSET™ allows the installer to preset the beam angle and direction. Once set the fixture can be relamped while retaining the original setting—a significant time saving and aiming accuracy convenience. Available in Aluminum and Bronze.
DO NOT CONNECT LAMP MODULE WHILE SYSTEM IS
ENERGIZED. TURN OFF POWER PRIOR TO LAMPING.
1. Check marking on lamp module with power cord markings to ensure proper power connection.
2. Remove red temporary plug cover from lamp module. (Lamp module connector is charged with electrical compound. Be careful not to get dirt into compound.)
3. Unplug attached plug cover from power cord. Leave cover attached for connector protector protection during future relamps.
4. Align triangle tab on bottom of the lamp module connector with the tab on the molded power cord. Lightly push the connector & cord together until the connection is seated. Then push firmly to seat the connector. DO NOT TWIST.
©2006 Hydrel Rev. 07/26/06 INS-93 REV_0
DISCONTINUED
CAUTION:
electrician in accordance with the National Electrical Code
and relevant local codes.
RE-LAMPING DIAGRAM
MODULE CONNECTOR DETAIL
ATTACHED
PLUG
COVER
ALIGN TABS
LAMP
MODULE
POWER PLUG
PUSH TO SEAT
12881 Bradley Ave
Sylmar, CA 91342
Phone: 818-362-9465
Fax: 818-362-6548
www.hydrel.com
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