HYDRAMASTER Titan 875 User Guide
Titan 875
Owner’s Manual
HydraMaster
11015 47th Avenue West
Mukilteo, Washington 98275
MAN-33180 Rev. 0 March 23, 2012
No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying or electronic
retrieval systems) without the express written permission of HydraMaster. Specications and information in this document are
subject to change without prior notice.
(182-077-D)
All rights reserved. © 2012 HydraMaster
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i: Titan 875 Owner’s Manual
Titan 875 Owner’s Manual: ii
Table of Contents
GeNeRAL INFORMATION ...........................................................................SeCTION 1
System Concept ...................................................................................... 1-3
Contact Information ................................................................................. 1-4
Warnings, Cautions and Notices ............................................................. 1-5
Responsibilities .......................................................................................1-9
Machine Specications ...........................................................................1-12
Spare Parts List.......................................................................................1-14
High Altitude Operation ...........................................................................1-15
Local Water Precautions .........................................................................1-15
INSTALLATION INFORMATION ..................................................................SeCTION 2
Fuel Pump Installation Guidelines...........................................................2-1
Operating the Titan 875 In Hot Weather .................................................2-4
Setting Up the Titan 875..........................................................................2-7
CLeANING AND CHeMICALS .....................................................................SeCTION 3
Preparing the Carpet for extraction.........................................................3-2
Rinse and Recover..................................................................................3-3
Overwetting .............................................................................................3-3
Streaking .................................................................................................3-3
Cleaning Tool Tips ...................................................................................3-4
Severe Cleaning Situations ..................................................................... 3-9
MACHINe MAINTeNANCe ..........................................................................SeCTION 4
Operational Maintenance ........................................................................4-2
Overall Machine Maintenance.................................................................4-5
engine Maintenance ...............................................................................4-6
High Pressure Pump Maintenance .........................................................4-10
Vacuum System Maintenance .................................................................4-19
Descaling Procedure (Required) ............................................................. 4-20
Freeze Guarding .....................................................................................4-21
OPeRATING INSTRUCTIONS .....................................................................SeCTION 5
Start-Up Procedure .................................................................................5-3
Shut-Down Procedure ............................................................................. 5-5
Setting the Temperature ..........................................................................5-7
Machine Safeties.....................................................................................5-8
WATeR AND CHeMICAL SySTeM .............................................................SeCTION 6
Water and Chemical Flow Operation ......................................................6-1
iii: Titan 875 Owner’s Manual
eLeCTRICAL SySTeM ................................................................................SeCTION 7
TROUbLeSHOOTING .................................................................................SeCTION 8
Heating System ....................................................................................... 8-2
Chemical System ....................................................................................8-3
engine .....................................................................................................8-4
High Pressure System
Vacuum System
......................................................................................8-9
............................................................................8-7
MACHINe ASSeMbLIeS AND PARTS LISTS .............................................SeCTION 9
Machine Assembly Parts List ..................................................................9-6
Frame Assembly Parts List
.....................................................................9-9
engine Assembly Parts List.....................................................................9-13
Solenoid Assembly Parts List ..................................................................9-14
Idler Pulley Tensioner Assembly Parts List ............................................. 9-15
blower Assembly Parts List .....................................................................9-18
Air Actuator Assembly Parts List ............................................................. 9-19
Pump and Silencer Assembly Parts List ................................................. 9-20
Pump Assembly Parts List ......................................................................9-23
exhaust Assembly Parts List ...................................................................9-25
blower Heat exchanger Assembly Parts List .......................................... 9-28
Coolant Heat exchanger Assembly Parts List.........................................9-30
Lower Instrument Panel Assembly Parts List ..........................................9-34
PSI Regulator Valve (0 - 3,200 psi) Assembly Parts List ........................9-35
Orice Manifold Assembly Parts List .......................................................9-36
Hi Pressure Out Manifold Assembly Parts List........................................ 9-37
3-Way Valve Assembly Parts List ............................................................ 9-38
2-Way Valve Assembly Parts List ............................................................ 9-39
Water box 8 Gallon Assembly Parts List .................................................9-41
Diffuser Assembly Parts List ...................................................................9-42
Upper Dash Assembly Parts List.............................................................9-43
Dash Gauge Panel Assembly Parts List ................................................. 9-45
Grill Assembly Parts List .........................................................................9-46
electrical Panel Assembly Parts List ....................................................... 9-48
Catalytic Cover Assembly Parts List
.......................................................9-50
Top Cover - Machine Assembly Parts List...............................................9-52
Left Side Cover - Machine Assembly Parts List
...................................... 9-53
Right Side Cover - Machine Assembly Parts List ....................................9-54
100 Gallon Universal Recovery Tank Assembly Parts List ......................9-56
100 Gallon Universal Recovery Cover Tank Assembly Parts List
Vacuum Relief Valve Assembly Parts List
...............................................9-59
........... 9-58
Machine Hose Routings ..........................................................................9-60
Titan 875 Owner’s Manual: iv
HOW TO ORDeR PARTS ............................................................................SeCTION 10
Warranty Parts Orders ............................................................................10-1
Parts Orders ............................................................................................ 10-1
emergencies ...........................................................................................10-1
WARRANTy INFORMATION .......................................................................SeCTION 11
blower ....................................................................................................11-2
High Pressure Water Pump ...................................................................11-2
Vacuum Tank
Chemical System
Control Panel
Vacuum and Solution Hoses
.......................................................................................... 11-2
...................................................................................11-2
.........................................................................................11-2
.................................................................. 11-3
Cleaning Wand .......................................................................................11-3
Water Heating System
Hard Water Deposits
...........................................................................11-3
..............................................................................11-3
Warranty Procedure ................................................................................11-3
ACCeSSORIeS AND CHeMICAL SOLUTIONS ..........................................SeCTION 12
v: Titan 875 Owner’s Manual
List of Figures
Figure 1-1. Hard Water Map of Continental United States ..........................................1-16
Figure 2-1. Fuel Pump Diagram ....................................................................................2-2
Figure 2-2. Location of Roof Vents in Vehicle ...............................................................2-3
Figure 2-3. Recommended Location of Titan 875 in Van ..............................................2-5
Figure 4-1. Remove Valve Cap and Valve Assembly .................................................4-11
Figure 4-2. Inspect Manifold and Old Valves .............................................................4-11
Figure 4-3. Replace Center Inlet Check Valve With Modied Check Valve .............. 4-12
Figure 4-4. Apply Grease and Install Valves .............................................................. 4-12
Figure 4-5. Replace Valve Cap and Torque to 95 ft lbs .............................................4-12
Figure 4-6. Separate Manifold from Crankcase......................................................... 4-13
Figure 4-7. Seal Assemblies May Come Off with Manifold ........................................ 4-13
Figure 4-8. examine Ceramic Plungers..................................................................... 4-13
Figure 4-9. Remove Stainless Steel Plunger bolt and Ceramic Plunger ................. 4-14
Figure 4-10. Install O-ring, Apply Sealant and Slide Plunger over Plunger Guide .... 4-14
Figure 4-11. extract Retainers and Seals ..................................................................4-15
Figure 4-12. Seal Kit and Insertion Tool for Seal Installation ..................................... 4-16
Figure 4-13. Install Seal Assembly Using O-Ring Grease ......................................... 4-16
Figure 4-14. Install Retainers into Cavities ................................................................ 4-17
Figure 4-15. Press Low Pressure Seal Assembly into Cavity.................................... 4-17
Figure 4-16. Re-install Manifold and Torque Fasteners ............................................. 4-18
Figure 4-17. Torque Sequence in “X” Pattern ............................................................ 4-18
Figure 4-18. Torque bolts to 22 ft lbs ......................................................................... 4-18
Figure 4-19. Recirculation Fitting............................................................................... 4-20
Figure 5-1. Titan 875 Upper Dash Assembly .................................................................5-1
Figure 5-2. Titan 875 Lower Dash Assembly .................................................................5-2
Figure 5-3. blower Port Located on Lower Dash Assembly ..........................................5-5
Figure 5-4. Set Heat Selector Valve ..............................................................................5-7
Figure 5-5. Rotate Thermostat Dial and Select engine rpm ..........................................5-7
Figure 6-1. Flow Diagram - View 1 of 3 .........................................................................6-3
Figure 6-2. Flow Diagram - View 2 of 3 .........................................................................6-4
Figure 6-3. Flow Diagram - View 3 of 3 .........................................................................6-5
Titan 875 Owner’s Manual: vi
Figure 7-1. electrical Schematic ....................................................................................7-2
Figure 7-2. Wiring Diagram - View 1 of 3
Figure 7-3. Wiring Diagram - View 2 of 3
Figure 7-4. Wiring Diagram - View 3 of 3
......................................................................7-3
......................................................................7-4
......................................................................7-5
Figure 7-5. Schematic of Wire Harness -
Fuel Pump Manifold to Machine - View 1 of 2 ....................................................7-6
Figure 7-6. Schematic of Wire Harness -
Fuel Pump Manifold to Machine - View 2 of 2 ....................................................7-7
Figure 9-1. Machine Assembly - View 1 of 4 .................................................................9-2
Figure 9-2. Machine Assembly -View 2 of 4 ..................................................................9-3
Figure 9-3. Machine Assembly - View 3 of 4 .................................................................9-4
Figure 9-4. Machine Assembly -View 4 of 4 .................................................................9-5
Figure 9-5. Frame Assembly - View 1 of 2 ....................................................................9-7
Figure 9-6. Frame Assembly - View 2 of 2 ....................................................................9-8
Figure 9-7. engine Assembly - View 1 of 3 ..................................................................9-10
Figure 9-8. engine Assembly - View 2 of 3 ..................................................................9-11
Figure 9-9. engine Assembly - View 3 of 3 ..................................................................9-12
Figure 9-10. Solenoid Assembly ..................................................................................9-14
Figure 9-11. Idler Pulley Tensioner Assembly ..............................................................9-15
Figure 9-12. blower Assembly - View 1 of 2 ................................................................9-16
Figure 9-13. blower Assembly - View 2 of 2 ................................................................9-17
Figure 9-14. Air Actuator Assembly .............................................................................9-19
Figure 9-15. Pump and Silencer Assembly .................................................................9-20
Figure 9-16. Pump Assembly - View 1 of 2 .................................................................9-21
Figure 9-17. Pump Assembly - View 2 of 2 .................................................................9-22
Figure 9-18. exhaust Assembly ...................................................................................9-24
Figure 9-19. blower Heat exchanger Assembly - View 1 of 2 .....................................9-26
Figure 9-20. blower Heat exchanger Assembly - View 2 of 2 .....................................9-27
Figure 9-21. Coolant Heat exchanger Assembly.........................................................9-29
Figure 9-22. Lower Instrument Panel Assembly - View 1 of 3 .....................................9-31
Figure 9-23. Lower Instrument Panel Assembly - View 2 of 3 .....................................9-32
Figure 9-24. Lower Instrument Panel Assembly - View 3 of 3 .....................................9-33
Figure 9-25. PSI Regulator Valve (0 - 3,200 psi) Assembly .......................................9-35
Figure 9-26. Orice Manifold Assembly .......................................................................9-36
Figure 9-27. Hi Pressure Out Manifold Assembly........................................................9-37
Figure 9-28. 3-Way Valve Assembly ............................................................................9-38
Figure 9-29. 2-Way Valve Assembly ............................................................................9-39
vii: Titan 875 Owner’s Manual
Figure 9-30. Water box 8 Gallon Assembly .................................................................9-40
Figure 9-31. Diffuser Assembly ...................................................................................9-42
Figure 9-32. Upper Dash Assembly.............................................................................9-43
Figure 9-33. Dash Gauge Panel Assembly .................................................................9-44
Figure 9-34. Grill Assembly .........................................................................................9-46
Figure 9-35. electrical Panel Assembly .......................................................................9-47
Figure 9-36. Catalytic Cover Assembly .......................................................................9-49
Figure 9-37. Top Cover - Machine Assembly ...............................................................9-51
Figure 9-38. Left Side Cover - Machine Assembly ......................................................9-53
Figure 9-39. Right Side Cover - Machine Assembly ....................................................9-54
Figure 9-40. 100 Gallon Universal Recovery Tank Assembly ......................................9-55
Figure 9-41. 100 Gallon Universal Recovery Tank Cover Assembly ...........................9-57
Figure 9-42. Vacuum Relief Valve Assembly ...............................................................9-59
Titan 875 Owner’s Manual: viii
1- General Information
The Titan 875 truckmount carpet cleaning and restoration machine is powered by the 61
HP GM 4-cylinder, fuel injected engine and the Tuthill Competitor Plus™ 5009 Tri-Lobe
dual oil bath blower.
For superior carpet and upholstery cleaning, the Titan 875 provides temperatures up
to 270° F at 1,200 psi *. It also provides non-heated pressure washing at 3,000 psi for
cleaning hard surfaces.
* Patented Heat exchanger System - U.S. Patent No. 8,032,976
1-1: General Information
The Titan 875 also features:
a simple 3-panel maintenance access•
keyless ignition•
last-step chemical injection which reduces scale buildup •
Standard equipment includes:
100 Gallon MaxAir™ Recovery Tank
•
5 gallon chemical jug•
150 ft long, 2” diameter vacuum hose•
150 ft long, 1/4” diameter solution hose•
Optional pieces of equipment available are:
Dura-Flow™ Automatic Pump Out (APO)
•
2.5” adaptor kit for triple wand capability•
It is the purpose of this manual to help you properly understand, maintain and service
the Titan 875. by following these guidelines carefully, you can expect years of reliable
operation.
Other topics covered in this section of the manual are:
Contact Informatio n
Warnings, Cautions and Notice s
Responsibilitie s
Machine Specication s
Spare Parts Lis t
High Altitude Operatio n
Local Water Precaution s
General Information: 1-2
sysTeM cOncepT
The Titan 875’s system utilizes an internal combustion engine to provide the power
necessary to turn both the vacuum blower and the high pressure water pump.
The heat from the engine and blower exhausts is transferred to the high pressure water
in the nned tube heat exchanger and copper tube and shell of the system. Finally, the
chemical is injected into the pressurized water stream and the heated solution is delivered
to the cleaning tool.
Solution is recovered by the vacuum generated by the vacuum blower and is collected in
the recovery tank for proper disposal.
water Box
water
pump
engine
silencer
Vacuum
Blower
Finned Tube
heat exchanger
1-3: General Information
cOnTacT InFORMaTIOn
If you have any questions regarding the operation, maintenance or repair of this machine,
please contact your local distributor.
To nd a local distributor, please visit our website at
http://hydramaster.com/HowTobuy/DealerLocator.aspx
If your question cannot be resolved by your distributor or by the information within
the Owner’s Manual, you may contact HydraMaster direct using the following phone
numbers.
hOuRs TeLephOne nuMBeRs e-MaIL aDDResses
Monday-Friday
Technical support
(425) 775-7275
FAX : (800) 426-4225
techsupport@hydramaster.com
Technical support
7:00 a.m. to 5:00 p.m.
Pacic Standard Time
customer service/parts
(425) 775-7276
FAX: (425) 771-7156
customer service/parts
parts@hydramaster.com
When calling your distributor, be sure to reference the serial number and date of
purchase.
FOR yOUR ReFeReNCe:
Serial No. ____________________________________________________
Date of Purchase: _____________________________________________
Purchased From (Distributor): ____________________________________
General Information: 1-4
waRnIngs, cauTIOns anD nOTIces
HydraMaster uses this WARNING symbol throughout the manual to warn of
possible injury or death.
This CAUTION symbol is used to warn of possible equipment damage.
This NOTICe symbol indicates that federal or state regulatory laws may apply,
and also emphasizes supplemental information.
1-5: General Information
Warnings and Cautions specic to the Titan 875 include the following:
During the operation of the truckmount many components are in motion. Never
touch any part of the truckmount that is in motion. Serious injury may result.
During the operation of the truckmount many surfaces will become extremely hot.
Never touch hot surfaces. Serious injury may result.
The operation of this truckmount can produce noise levels exceeding 85 decibels
to a distance of 10 ft. The Occupational Safety and Health Administration (OSHA)
recommends the use of hearing protective equipment if a person is exposed
to an average of 85 decibels over an 8-hour period. Check with local and state
agencies concerning hearing conservation rules.
During the operation of the truckmount carbon monoxide and other toxic fumes
are produced. Position the vehicle so that any fumes produced will be directed
away from inhabited areas and any points of building entry (doors, windows, air
conditioning units, fans, etc.). Do not occupy the vehicle while the truckmount is
in operation. Serious injury may result.
During the operation of the truckmount, chemicals known to the State of California
to cause cancer, birth defects and other reproductive harm are produced by the
engine exhaust.
Never operate the truckmount with a portable gas container inside the vehicle.
Doing so will increase the risk of re and explosion. Serious injury or death may
result.
General Information: 1-6
Transporting a vented fuel container that presently contains, or has ever contained
in the past, a ammable liquid is strictly forbidden by HydraMaster and by federal
and state regulations. Doing so will increase the risk of re and explosion. Serious
injury or death may result.
Never smoke in or around the truckmount. Doing so will increase the risk of re
and explosion. Serious injury or death may result.
During the operation of the truckmount the exhaust system will become extremely
hot. Keep all ammable materials away from the truckmount exhaust system.
Failure to do so will increase the risk of re and explosion. Serious personal injury
and property damage may result.
Never operate the truckmount when the vehicle is tilted more than 10 degrees in
any direction. Doing so will result in improper lubrication of the internal components,
and will increase the risk serious component or engine damage.
Never perform cleaning operations when the truckmount engine is running at the
IDLe throttle position. Failure to do so will increase the risk of serious component
or engine damage.
Never operate the truckmount with the vehicle doors closed. Doing so results in
extremely high temperatures inside the vehicle and will lead to serious component
or engine damage.
Never use concentrated acids or solvents (including d-limonene) in the truckmount
water system or chemical system. Use of these products will cause serious
component damage.
1-7: General Information
Never operate the truckmount with a water hardness reading measuring 3.0
grains per gallon or higher. Using reading than 3.0 grains per gallon will cause
scale to build up inside the truckmount water system. Scale build up causes
serious component damage. Test all water prior to use and use water softening
equipment if necessary.
Never allow water to freeze inside the truckmount. Serious component damage
will occur. Perform all freeze guarding procedures as outlined in Section 4 of this
Owner’s Manual.
Many vehicles have critical components mounted directly below the oor that
can easily be damaged. Before drilling holes in the oor of the vehicle inspect
the underside of the vehicle for critical components. Failure to do so may result
in damage to the vehicle.
Use of the vacuum recovery system when stripping or otherwise removing wax
from oors is specically excluded as an approved use of the truckmount. Failure
to follow this exclusion may lead to component failure and will invalidate your
warranty.
Use of the vacuum recovery system for “dry cleaning”, without corresponding
solution application (i.e. duct cleaning), is specically excluded as an approved
use of the truckmount. Failure to follow this exclusion may lead to component
failure and will invalidate your warranty.
If concentrated acids or solvents are used to pre-treat surfaces before power
washing, do not recover them through the vacuum system. Failure to follow this
exclusion may lead to component failure and will invalidate your warranty.
General Information: 1-8
RespOnsIBILITIes
purchaser’s Responsibilities
Prior to purchasing a van, ensure that the payload is suitable for all of the equipment •
that will be installed and transported. This includes and is not limited to: the truckmount,
recovery tanks, fresh water tanks, on-board water, hose reels, hoses, cleaning tools,
chemicals and drying equipment. Payload capacity information is available through
the auto dealer, the manufacturer’s web site, and is also located on the door pillar of
the driver’s side door.
Purchase a heavy duty Group 24 (500+ CC Amps) battery for this truckmount. This is
•
normally available from the installation dealer.
Prior to dropping your van off at the distributor for the truckmount to be installed, have
•
a spray-on bed liner applied to the oor such as Rhino Lining® or Line-X®.
Plywood and carpet are not recommended.
Prior to operating the truckmount, read this manual in its entirety and familiarize •
yourself with the information contained here. Special attention should be paid to all
Warnings and Cautions.
The distributor is responsible for the correct installation of the truckmount. The
•
distributor is also responsible to train you in the correct and proper operation and
maintenance of the truckmount.
Any modication of the truckmount may void the warranty.
1-9: General Information
Distributor’s Responsibility
Acceptance of Shipment
before accepting the truckmount, check the following:
The truckmount should be free from any damage during shipping. Do not sign the 1.
delivery receipt until you have closely inspected the truckmount and noted any
damage on the delivery receipt. Hidden damage may be present even if the box looks
okay. It is recommended that the box be opened before you sign for the shipment.
Check the packing list and verify that all items are accounted for.
2.
Installation Responsibilities
ensure proper payload capacity. It is the distributor’s responsibility to verify that the •
equipment package does not exceed the vehicle capacity.
Ensure installation of a safe fuel tap system and through-oor ttings as provided by
•
HydraMaster.
ensure proper placement of the truckmount, recovery tank, fresh water tank, and •
accessories in the vehicle, and check that they are secured with bolts and back up
plates. The distributor should verify that the owner is in agreement with the layout.
ensure proper connection of the fuel lines.•
ensure proper connection and installation of the battery. Verify that the battery is in •
accordance with HydraMaster’s recommendation.
Check the pump, vacuum blower and engine oil levels prior to starting the
•
truckmount.
Start and run the truckmount and check that all systems function properly.
•
Test all hoses, wands and other accessories for correct operation.•
ensure timely return of the document package.•
General Information: 1-10
Training
The distributor should provide a thorough review of the operation manual with the
purchaser along with instruction and familiarization in:
How all the truckmount’s systems function.
1.
All safety precautions and their importance.2.
How to correctly start and shut down the truckmount.3.
How to correctly clean with the truckmount.4.
Where and how often to check and change component oil levels.5.
Freezing damage and how to avoid it. This includes explaining proper freeze 6.
guarding procedures.
How to do basic troubleshooting of the truckmount.
7.
Hard water damage and how to avoid it. This includes how to determine if hard 8.
water exists in your area and the installation and use of water softening systems.
The truckmount’s warranty and warranty procedures.
9.
1-11: General Information
MachIne specIFIcaTIOns
Overall Dimensions
22" W x 29" D x 29" H
(Console Only)
Weight 1,187 lbs.
engine - GM, 1.6L, 4
Cylinder eFI, 61 HP
Oil Type 10W-30 (Synthetic not
recommended)
Capacity Approx. 4 quarts (128 oz.)
when changing oil and lter
engine rpm High 2,700 rpm
Mid 2,500 rpm
Low 2,150 rpm
Vacuum blower- Tuthill
5009 Competitor Plus SL
Oil Type PneuLube™ or other ISO 100
rating
(Dual Splash Lubrication)
Gear end Capacity Approx. 9.6 oz.
Drive end Capacity Approx. 7 oz.
blower rpm 2,250 rpm
Pump- General Pump Oil Type 15W-40
Capacity Approx. 40 oz.
Pump Rate 5.5 gallons per minute
Pump rpm 1,450 rpm
Operating Pressure 0-1,200 psi (heated) 0-3,000 (no heat)
Chemical System Last Step Chemical
Injection
Heating System Finned Tube Heat
Copper Tube and Shell
exchanger
General Information: 1-12
Standard equipment High Pressure Hose 1/4" High Temperature Lined/
Vinyl Cover - 150 ft.
Vacuum Hose 2" Vacuum Hose - 150 ft.
1-1/2" Wand Whip Line - 10 ft.
Recovery Tank 100 gallon MaxAir Universal
Tank
Cleaning Wand Stainless Steel S-bend
Replaceable Grip
Rebuildable Solution Valve
Chemical Jug 5 gallon
battery box
Van Decal
Van Installation Kit
Owner’s Manual
(on CD)
Owner’s Guide
(printed)
Optional equipment Third Wand Adapter for
Recovery Tank
Automatic Pump Out
(APO)
2.5 Vacuum Port
(P/N 000-078-875)
Dura-Flow APO
(P/N 000-079-091)
Thru Floor exhaust 4” Thru Floor exhaust Kit
(P/N 000-079-129)
Pressure Washing Pressure Wash Kit
(P/N 000-079-123)
1-13: General Information
spaRe paRTs LIsT
part no. Description Qty
engine and Drivetrain Components
000-106-125 Plug, Spark 4
000-049-097 Filter, Fuel 1
000-049-250 Filter, Oil 1
000-049-251 Filter, Primary Air 1
000-049-252 Filter, Secondary Air 1
000-010-127
000-010-128
000-010-129
000-010-134
belt, 3VX464 Super HC 4
belt, HD 9330 2
belt, Timing 1
belt, Alternator 1
electrical Components
000-056-010 Fuse, 25 Amp 1
000-056-008 Fuse, 15 Amp 1
000-157-040 Switch, 20 Amp Rocker 2
000-157-022 Switch, Relay, 12 V 2
Hydraulic Components
000-052-050 Quick Connect, 440 Male 2
000-052-051 Quick Connect, 440 Female 2
000-052-052 Quick Connect, 660 Male 1
000-052-053 Quick Connect, 660 Female 1
000-046-011 Diaphragm, Chemical Pump 1
000-169-219 Valve, 80 psi, Last Step Chemical 1
000-180-003 Orice, 0.046 dia. 1
000-074-167 Gauge, High PSI (0 - 3,000) 1
000-049-023 Screen, Garden Hose 1
000-078-005 Kit, Seal, and Spring High PSI
Regulator
1
General Information: 1-14
hIgh aLTITuDe OpeRaTIOn
It is not required to change or adjust the fuel system due to altitude differences. The engine
electronic control system constantly monitors the barometric pressure and fuel mixture in
the exhaust. Using these 2 inputs, the engine can compensate for any elevation. This will
be done each time the engine is turned on.
LOcaL waTeR pRecauTIOns
The quality of water varies greatly. Many areas have an excess of minerals in the water
which results in what is commonly called “hard water.” These minerals tend to adhere to
the insides of heater coils and other parts of the machines causing damage and a loss of
cleaning effectiveness. This inuences the reliability and efciency of equipment in direct
proportion to the level of hardness.
hard water advisory
HydraMaster recognizes that any hard water deposits which might occur within the water
system of our truckmounts is a serious problem. The precision technology of truckmount
heat exchanger systems is intolerant of any foreign material. Hard water deposits will
ultimately decrease the performance of the system and are expected to seriously lower
the reliability of the machine.
To validate a machine’s warranty, HydraMaster requires that all machines operating in
designated “Hard Water Areas” (3.0 grains or more per gallon) be tted with a water
softening system, or a properly installed magnetic-type descaler must be used and
maintained. Periodic descaling or acid-rinsing alone is not adequate in these areas.
HydraMaster does not recommend any particular type or brand; however, the relative
effectiveness of some types of magnetic descalers or softeners may require additional
periodic use of descaling agents.
HydraMaster also recommends, in the strongest possible terms, that machines in all areas
be tted with a water softening system for improved operation and reliability.
Failure to take appropriate measures to prevent scale build up can result in
system failure and loss of warranty on affected parts.
1-15: General Information
hard water area Map
The hard water map, shown in Figure 1-1, denes hard water areas in the continental
United States which compromise uid related components such as hoses, ttings, heaters,
pumps, valves and water-cooled engines. For other countries, hard water area maps can
be obtained from geological societies.
hard water Map of continental united statesFigure 1-1.
The map shown in Figure 1-1 is provided for general reference only. Water
hardness in your geographical location should be conrmed by testing.
General Information: 1-16
water softener
Cleaning efciency and equipment life is increased, chemical use decreased, and the
appearance of cleaned carpets enhanced when water softeners are incorporated in hard
water areas. HydraMaster strongly urges the use of water softener units with the Titan 875
in areas exceeding 3.0 grains per gallon.
Failure to use a water softener in these areas will invalidate the machine’s warranty.
Referring to the hard water area map shown Figure 1-1, determine the quality of water
in your area and take immediate action if the water hardness exceeds 3.0 grains per
gallon.
The relatively low cost of a water softener service is more than made up for by an increased
life of machine parts, reduced chemical costs and continued cleaning efciency. The
water softener will also increase the effectiveness of the cleaning chemicals, therefore
less chemical will be needed.
Contact a water softener distributor in your area for information on the rental of a simple
water treatment unit to carry in your truck. be sure to charge the water softener in
accordance with the capability of the softener.
For example: If the softener will treat 900 gallons of water and the machine uses an
average of 30 gallons/hour, for an average of 5 hours a day, this equals 150 gallons per
day. In 6 days the machine would use 900 gallons of water. Therefore, the softener would
need to be charged every 6 working days for maximum softening.
1-17: General Information
waste water Disposal advisory
There are laws in most communities prohibiting the dumping of recovered “gray” water
from carpet cleaning in any place but a sanitary treatment system.
The cleaning rinse water, recovered into your unit’s vacuum tank, contains materials
such as detergents, and must be safely processed before entering streams, rivers and
reservoirs.
In most cases, an acceptable method of waste water disposal is to discharge into a
municipal sewage treatment system after rst ltering out solid material such as carpet
ber. Access to the sanitary system can be obtained through a toilet, laundry drain, RV
dump, etc. Permission should rst be obtained from any concerned party or agency.
One disposal method which usually complies with the law is to accumulate the waste
water and haul it to an appropriate dump site. Another solution to the disposal problem is
to equip your Titan 875 with an Automatic Pump-Out System (APO). These systems are
designed to remove waste water from the extractor’s recovery system and actively pump
the water through hoses to a suitable disposal drain.
HydraMaster makes an APO System which can be ordered with new equipment or
installed later.
When properly congured, the systems will continuously monitor the level of waste water
and pump it out simultaneously with the cleaning operation. The hidden benet of this
process is that the technician does not have to stop his/her cleaning to empty the recovery
tank.
IN ACCORDANCe WITH ePA, STATe AND LOCAL LAWS, DO NOT DISPOSe OF
WASTe WATeR INTO GUTTeRS, STORM DRAINS, STReAMS, ReSeRVOIRS,
eTC.
The penalties for non-compliance can be serious. Always check local laws and
regulations to be sure you are in compliance.
General Information: 1-18
2 - Installation Information
FueL puMp InsTaLLaTIOn guIDeLInes
general
The 1.6L GM engine on the Titan 875 is fuel injected. This is a high pressure system and
requires approved components and hose to operate within the specications. The average
operating pressure at the fuel rail should be 40 - 50 psi. This pressure is controlled via
an pressure manifold that is placed inline with the fuel pump. The fuel system should be
hooked up in the following order:
Fuel Tank Tap
1.
Fuel Pump2.
Fuel Filter3.
Fuel Pressure Manifold4.
Thru Floor Kit5.
Machine6.
Failure to use the specied fuel hose can result in equipment failure or bodily
injury. Fuel hose specication: Fuel injection hose carb no. C-4-06-002 SAE
30R9 180 psi.
Failure to use this hose can result in non-compliance nes set forth by the EPA.
The fuel lter must be on the outlet side of the pump, failure to do so may cause
the engine to run poorly.
It is important that the order of the fuel supply components are installed correctly,
failure to do so may cause the engine or fuel components may not function
properly or be damaged.
All components should be replaced with approved OeM parts.
2-1: Installation Information
The fuel pump has a “domed” end and an end with the electrical terminations. The “domed”
end is the inlet of the pump and the side with the terminations is the output.
The fuel pressure manifold has three ports. The side with the two ports is the return and
the inlet, the side with the single port is the output. The dual port side has one connection
almost in the center of the block; this is the inlet. The connection that is slightly offset is
the return to the fuel tank.
The electrical plug must be positioned at the top when the manifold is installed.
The supplied fuel quick connects are required per the engine certication requirements.
The fuel hose is specic to the Titan 875, this is required by the EPA to maintain the
engine certication as well as the pressure requirements.
Locating components
The Titan 875 is equipped with a fuel pump mounting bracket assembly. This bracket
should be located as close to the fuel source as possible. It should be oriented so the
fuel pressure manifold plug is oriented upwards (see Figure 2-1).
Installation Information: 2-2
Figure 2-1. Fuel pump Diagram
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