HydraMaster PEX 500-C-TICK Information & Operating Instructions

PEX 500-C-TICK

INFORMATION

&

OPERATING

INSTRUCTIONS

MODEL: 56384886

CAUTION: DO NOT OPERATE MACHINE UNTIL YOU HAVE READ

ALL SECTIONS OF THIS INSTRUCTION MANUAL

IMPROPER USE OF THE MACHINE WILL VOID THE WARRANTY

FORM NO. 56042658 REV A

A-2 / ENGLISH

TABLE OF CONTENTS

Page

Introduction ...................................................................A-3

Parts and Service ........................................................A-3

Nameplate ...................................................................A-3

Uncrating the Machine.................................................A-3

Cautions and Warnings ...............................................A-4

Grounding Instructions ................................................A-5

Know Your Machine ............................................... A-6 – A-7

Know Your Switch Plate...............................................A-8

Preparing the Machine for Use ..........................................A-9

Operating the Machine ....................................... A-10 – A-11

After Use

After Using the Machine ............................................A-12

Maintenance

Maintenance Schedule ..............................................A-12

Power Cord Maintenance ..........................................A-12

Troubleshooting .........................................................A-13

Technical Specications ............................................A-13

SECTION II – Parts List ..................................................... 15

Decal System .......................................................... 16-17

Pallet System 500-1 C-TICK ................................... 18-19

Pallet System 500-2 C-TICK ................................... 20-21

Recovery System ......................................................... 22

Solution System............................................................ 23

Wiring Diagram ........................................................ 24-25

Options & Accessories.................................................. 25

Water Flow Diagram ..................................................... 26

A-2 - FORM NO. 56042658 - PEX 500-C-TICK

ENGLISH / A-3

INTRODUCTION

This manual will help you get the most from your HydraMaster carpet extractor. Read it thoroughly before operating the machine.

This product is intended for commercial use only.

PARTS AND SERVICE

Repairs, when required, should be performed by your Authorized HydraMaster Service Center, who employs factory trained service personnel, and
maintains an inventory of HydraMaster original replacement parts and accessories.

Call the HYDRAMASTER DEALER named below for repairs or service. Please specify the Model and Serial Number when discussing your machine.

MODIFICATIONS

Modications and additions to the cleaning machine which affect capacity and safe operation shall not be performed by the customer or user without
prior written approval from HydraMaster. Unapproved modications will void the machine warranty and make the customer liable for any resulting

accidents.

NAMEPLATE

The Model Number and Serial Number of your machine are shown on the Nameplate, located on the rear base of the machine. This information is
needed when ordering repair parts for the machine. Use the space below to note the Model Number and Serial Number of your machine for future
reference. Be sure to register your warranty online at www.hydramaster.com/Support/WarrantyRegistration.aspx

MODEL ________________________________________________

SERIAL NUMBER ________________________________________

UNCRATING THE MACHINE

When the machine is delivered, carefully inspect the shipping carton and the machine for damage. If damage is evident, save the shipping carton so

that it can be inspected. Contact the HydraMaster Customer Care Department immediately to le a freight damage claim at 800.426.1301.

FORM NO. 56042658 - PEX 500-C-TICK - A-3

A-4 / ENGLISH

IMPORTANT SAFETY INSTRUCTIONS

This machine is only suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and ofces
other than normal residential housekeeping purposes.

When using any electrical appliance, basic precautions should always be followed, including the following:

NOTE: Read all instructions before using this machine.

WARNING!

To reduce the risk of re, electric shock, or injury:

• This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack
of experience and knowledge.

• Do not leave the machine unattended when it is plugged in. Unplug the unit from the outlet when; not in use, before cleaning the
machine, prior to servicing or performing any maintenance on the machine, and when replacing parts or converting the machine
to another function.

• To avoid electric shock, do not expose to rain or snow. Store and use machine indoors only, store in a heated location. Do not

let the machine or wand freeze.

• Do not allow to be used as a toy. Close attention is necessary when used near children.

• High pressure cleaners shall not be used by children or untrained personnel.

• Use only as described in this manual. Use only the manufacturer’s recommended attachments.

• Never add water over 130º F/54º C to the solution tank.

• Always use a defoamer when foaming occurs to prevent vacuum motor damage.

• Do not let the pump run dry.

• Do not use with damaged cord or plug. If the machine is not working as it should, has been dropped, damaged, left outdoors or

dropped into water, return it to a service center.

• Turn off all controls before unplugging.

• Do not pull by the cord, use the cord as a handle, close a door on the cord, or pull the cord around sharp edges or corners. Do

not run the machine over the cord. Keep the cord away from heated surfaces. To unplug, grasp the plug, not the cord.

• Do not handle the plug, the cord or the machine with wet hands.

• Extension cords must be 12/3 and no longer than 50 feet. Replace the cord or unplug immediately if the ground prong becomes

damaged.

• Connect to a properly grounded outlet only.

• Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and anything that may

reduce air ow.

• Keep loose clothing, hair, ngers, and all parts of body away from openings and moving parts.

• Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes, or any health endangering dusts.

Do not use to pick up ammable or combustible liquids such as gasoline or use in areas where they may be present.

• Risk of explosion – Do not spray ammable liquids.

• Use extra care when cleaning on stairs.

• Wear gloves or use rags when removing quick disconnects to prevent burns.

• Liquid ejected at the spray nozzle could be dangerous as a result of its temperature, pressure, or chemical content.

• High pressure jets can be dangerous if subject to misuse. The jet must not be directed at persons, live electrical equipment or
the machine itself.

• Do not use the machine within range of persons unless they wear protective clothing.

• Do not direct the jet against yourself or others in order to clean clothes or foot-wear.

• High pressure hoses, ttings and couplings are important for the safety of the machine. Use only hoses, ttings and couplings

recommended by the manufacturer.

• To ensure machine safety, use only original spare parts from the manufacturer or approved by the manufacturer.

• Water that has own through backow preventers is considered to be non-potable.

• Do not use the machine if a supply cord or important parts of the machine are damaged, e.g. safety devices, high pressure
hoses, trigger gun.

A-4 - FORM NO. 56042658 - PEX 500-C-TICK

ENGLISH / A-5

GROUNDING INSTRUCTIONS

This appliance must be grounded. If it should electrically malfunction, grounding provides a path of least resistance for electric current to reduce

the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be

plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

DANGER!

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualied

electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug

provided with the appliance. If it will not t the outlet, have a proper outlet installed by a qualied electrician.

Replace the plug if the grounding pin is damaged or broken.
The Green (or Green/Yellow) wire in the cord is the grounding wire. When replacing a plug, this wire must be attached to the grounding pin only.
Extension cords connected to this machine should be 12 gauge, three-wire cords with three-prong plugs and outlets. DO NOT use extension cords
more than 50 feet (15 m) long.

WARNING!

• If an extension cord is used, the plug and socket must be of watertight construction.

• Inadequate extension cords can be dangerous.

FORM NO. 56042658 - PEX 500-C-TICK - A-5

A-6 / ENGLISH

KNOW YOUR MACHINE

1 Solution Hose Quick Disconnect
2 Solution Tank Fill Opening

3 Vacuum Hose Barb
4 Drain Hose

5 Handles
6 Roller Balls
7 Wheel

8 Castor

9 Solution Filter
10 Recovery Tank Shutoff Float

A-6 - FORM NO. 56042658 - PEX 500-C-TICK

KNOW YOUR MACHINE (CONTINUED)

11 Recovery Tank Lid
12 Switch Plate
13 Wand Storage Clip
14 Pressure Adjustment Knob

15 Pressure Gauge

16 Pressure Relief Valve

17 Cord Retainer Straps (four)

18 Hour Meter (Optional)

19 Wand Retainer Bracket

20 Pigtail Power Cords

21 Hose Hangers (two)

ENGLISH / A-7

FORM NO. 56042658 - PEX 500-C-TICK - A-7

A-8 / ENGLISH

KNOW YOUR SWITCH PLATE

A Solution Pump Switch - This switch turns the solution pump ON and OFF.
B Vacuum Switch - This switch turns the rst of the two vacuum motors ON and OFF.
C Vacuum Switch - This switch turns the second of the two vacuum motors ON and OFF.
D Heat Switch - This three position switch controls the water temperature. Position (I) is low temperature, Position (O) is

OFF and Position (II) is high temperature.

A

B

C

D

A-8 - FORM NO. 56042658 - PEX 500-C-TICK

ENGLISH / A-9

PREPARING THE MACHINE FOR USE

1 Inspect the machine, hoses, and cleaning tools for cleanliness and completeness.
2 Screw the Recovery Tank Lid (11) closed. Ensure the drain cap is closed tightly.
3 Pre-spray spots and heavy trafc areas before extracting with the detergent of your choice. Mix the pre-spray according to the detergent

manufacturer’s directions.

4 Fill the solution tank with clear water (12 gal. / 45.5 L capacity). If desired, add a detergent or rinse of your choice (we recommend a

CRI approved detergent). If you choose to add a detergent to the solution tank, be sure to mix well, and always follow the use & dilution
instructions on the detergent label. Only use a detergent with a pH between 5 and 10. Although this machine is designed to supply instant
hot water, the addition of warm water to the solution tank would increase heater efciency. Never use water above 130º F/54º C in the
solution tank.

CAUTION!

Use low-sudsing, liquid detergents designed for carpet extraction.

FORM NO. 56042658 - PEX 500-C-TICK - A-9

A-10 / ENGLISH

OPERATING THE MACHINE

1 Follow the instructions in the Preparing the Machine for Use section of this manual.
2 Turn off all the switches. Plug the power cords into properly grounded outlets. Do not connect both cords to the same outlet.
3 Attach the priming hose to the machine and place the open end into the solution tank.
4 Turn ON the solution pump (A) and let it run until the pump is fully primed (approximately 30 seconds to 1 minute). Once the pump is primed,

turn off the pump and remove the priming hose.

5 Connect a solution line to the Solution Hose Quick Disconnect (1). Attach the other end of the solution line to the cleaning tool.
NOTE: If there is pressure built up in the solution lines, it may be difcult to connect a solution line to the Quick Disconnect (1). If this is the case

place the Pump Switch (A) into the OFF (O) position. Momentarily turn the Pressure Relief Valve (16) from the green “checkmark” position to
the red “X” position and back again to the green “checkmark” position, this will relieve the pressure to allow a solution line to be connected to
the quick disconnect port.

CAUTION!

Always operate the machine with the Pressure Relief Valve in the Green “checkmark” position to avoid possible damage.

6 Connect a vacuum hose to the Vacuum Hose Barb (3). Attach the other end of the vacuum hose to the cleaning tool.
7 To use heated water for cleaning, press the Heat Switch (D) into either the Low Temperature position (I) or the High Temperature position (II).

Wait two minutes for the heat exchanger to reach temperature.

8 Press the Pump Switch (A) to ON (I).
9 Press the Vacuum Switches (B & C) to ON (I). The machine can be used with only one vacuum motor running for less suction i.e. cleaning

upholstery.

10 Spray through your tool a few times to ll the lines with solution. Begin cleaning.
11 To adjust the solution spray pressure; rotate the Pressure Adjustment Knob (14) clockwise to increase pressure and

counterclockwise to decrease pressure. The pump spraying pressure will be observable at the Pressure Gauge (15)
while spraying. Make sure the cleaning tool is spraying when adjusting the pressure, otherwise the pressure reading
will be inaccurate.

12 Watch the uid entering the Recovery Tank Lid (11). If there is a large amount of suds in the recovery tank, add a defoamer chemical to the

recovery tank.

CAUTION!

• Empty the recovery tank before the uid or foam enters the vacuum motor.

• If foam or liquid escapes from the machine, switch off immediately.

CAUTION!

Always make sure the oat is clean and travels freely before turning on the machine. A oat that is stuck will cause the

vacuum motor to suck in water, resulting in vac motor damage.

13 The recovery tank has a Recovery Tank Shutoff Float (10) to block the vacuum system when the recovery tank is full. You can tell when the

oat closes by the sudden change in the sound of the vacuum motor. When the oat closes, the recovery tank must be emptied. The machine
can continue to dispense solution, but will not pick up water with the oat closed.

14 Monitor the water level in the solution tank. Do not let the pump run dry. When the solution tank gets low, turn off the pump and the vacuum

motor(s), rell the solution tank with water and the proper ratio of cleaning detergent. Empty the recovery tank and continue cleaning.

15 When the operator has completed the job; vacuum all unused solution from the solution tank into the recovery tank, turn off the pump, vacuum

motor(s) and heat exchanger. Unplug the machine.

16 Push the machine to a designated waste water “DISPOSAL SITE” and empty the recovery tank. To empty, loosen the Velcro strap retaining the

Recovery Tank Drain Hose (4) into its side storage location, then remove the plug (hold the end of the hose above the water level in the tank to
avoid sudden, uncontrolled ow of waste water).

17 Follow the instructions in the After Using the Machine section of this manual.

A-10 - FORM NO. 56042658 - PEX 500-C-TICK

OPERATING THE MACHINE

ENGLISH / A-11

FORM NO. 56042658 - PEX 500-C-TICK - A-11

A-12 / ENGLISH

AFTER USING THE MACHINE

1 To empty the solution tank, open Solution Tank Fill Opening (2) and vacuum out all unused solution into the recovery tank using the vacuum

hose. Rinse the tank with clean water.

2 Turn all the Power Switches (A, B, C & D) to OFF (O). Unplug the Power Cords (20). Coil the cords and secure them to the rear of the machine

using the four Cord Retainer Straps (17).

3 To empty the recovery tank, loosen the Velcro strap retaining the Recovery Tank Drain Hose (4) into its side storage location. Direct the hose to

a designated waste water “DISPOSAL SITE” and remove the plug (hold the end of the hose above the water level in the tank to avoid sudden,
uncontrolled ow of waste water). Rinse the tank with clean water. Inspect the drain hose; replace if kinked or damaged.

4 Disconnect the solution and vacuum hoses from the machine, at the Solution Hose Quick Disconnect (1) and Vacuum Hose Barb (3) respectively.

Flush the vacuum hose with warm water to wash any debris out of the vacuum hose and cleaning tool. Inspect them for damage. Fold down
the Hose Hangers (21) and the hoses can be wrapped around the machine for storage. Set the wand on the Wand Retainer Bracket (19) and

secure to the back of the machine at the Wand Storage Clip (13).

5 Wipe the machine with a damp cloth. Do not use abrasive chemicals or solvents.
6 Perform any required maintenance before storage.

MAINTENANCE SCHEDULE

MAINTENANCE ITEM Daily Weekly Yearly

Check / Clean Tanks & Hoses •

Check / Clean Recovery Tank Shut-Off Float •

Clean Extraction Wand/Tool •

Inspect & Clean Solution Filter •

* Have a HydraMaster service technician check the vacuum motor carbon brushes once a year or after 300 operating hours. Check the pump motor

carbon brushes every 500 hours or once a year.

*Check Carbon Brushes •

IMPORTANT!

Motor damage resulting from failure to service the carbon brushes is not covered under warranty. See the Limited Warranty
Statement.

7 Store the machine indoors in a clean, dry place with the recovery tank lid open. Keep from freezing.

POWER CORD MAINTENANCE

Once a week (or more often if necessary), check the power cords for cracked or damaged insulation, exposed wires in the cord or plug, and damaged

or missing ground pin. Repair or replace damaged cord or plug immediately.

A-12 - FORM NO. 56042658 - PEX 500-C-TICK

TROUBLESHOOTING:

IF THIS OCCURS CHECK THIS

Solution tank is empty, or lter is plugged.

Clogged spray tip(s).

NO SPRAY

LOW PUMP PRESSURE

PUMP DOES NOT RUN

LOW SUCTION

NO SUCTION

LOW HEAT

NO HEAT

Pump not running or not primed.
Valve on wand not operating.
Solution hose not completely connected to hose or to machine.

Check to see that the pressure relief valve is fully seated in the green checkmark “operating” position

(500 models only).
This pump motor runs on AC voltage, so it should start running as soon as you turn on the switch. If the

pump motor does not start running, check the wiring to the switch and to the motor. Check the switch to
see if it is “open”.

Debris is plugging cleaning tool or vacuum hose.
Drain hose cap is not completely closed.

Recovery tank lid is not seated or gasket is damaged.
Ball in the oat is blocking air ow. Turn off the vacuum so the ball will drop down, or the recovery tank

is full and needs to be emptied.
No power to motor(s).
Test the switches.
Test the vacuum motors.

Spraying too long. Try spraying for 12-15 seconds, or about three strokes.
Heat exchanger needs to be ushed.

Wrong tool being used. Too much water passing through. Longer hose or larger diameter hose, than
standard.
Heat is not turned on.

No power in the wall outlet - check to see if the breaker has tripped.

Call your distributor for additional help.

TECHNICAL SPECIFICATIONS (as installed and tested on the unit)

ENGLISH / A-13

Model PEX™ 500-C-TICK

Model No. 56384886
Voltage/frequency 230 V / 50 Hz

Rated Current 15 Amp
Protection Class (electrical) Class 1
Protection Grade
Sound Pressure Level

(IEC 60704-2-1)
Total Weight 112 lbs. (50.8 kg)
Solution Tank Capacity 12 gal (45.5 L)
Recovery Tank Capacity 10 gal (37.8 L)

IPX4

68.7 dB LpA, 3 dB

KpA

FORM NO. 56042658 - PEX 500-C-TICK - A-13

PARTS LIST

TABLE OF CONTENTS

DESCRIPTION PAGE

Decal System .............................................................................................................. 16-17

Pallet System 500-1 C-TICK ....................................................................................... 18-19

Pallet System 500-2 C-TICK ....................................................................................... 20-21

Recovery System ............................................................................................................. 22

Solution System ............................................................................................................... 23

Wiring Diagram ........................................................................................................... 24-25

Options & Accessories ..................................................................................................... 25

Water Flow Diagram ........................................................................................................ 26

WHEN ORDERING PARTS

* Use the part numbers from the “Ref. No.” columns in this parts list. If the “Ref. No.” column is blank; look under the

“Kit” column to identify which kit contains the part in question, then use the kit callout, for example “K1”, to nd the “Ref.

No.” for that kit.

Kit Item Ref. No. Qty Description

K1 1 16 Washer Flat 3/16 Zinc Plat
K1 2 2 Screw-BHS-Brass-10-32x3/8-MS
K1 3 3 Washer EPDM 7/32 X 1/8

4 805 1 Chain-Cover

5 905 2 Caster Swivel 4 Gray Non MA
K1 6 2 Nut, Hex Nyl Loc 10-24
K1 7 3 Scr- Hex SS 1/4-20 X .75
K1 8 16 Scr, Hex Hd Loc 1/4-20 x .50
K1 9 3 Wsh, Flt SS .260 X 1.000 X .074

10 56113012 1 Solution Tank
11 56113034 2 Hinge Plate

K1 56113103 1 Kit-Hardware Solution Tank

* Specify the model and serial number of the machine.

* Use the space below to record the model and serial number for future reference.

Model _____________________________ Serial No. ________________________________

7/2016 15 56042658 - PEX 500-C-TICK

PARTS LIST

DECAL SYSTEM C-TICK

2

4

5

3

1

16

PEX 500-C-TICK - 56042658 7/2016

DECAL SYSTEM C-TICK

Kit Item Ref. No. Qty Description

1 4339 2 Label Caution / Extension Cord
2 4344 1 Label Gauge Priming Warning 2
3 56384917 1 Decal-PEX 500
4 56380692 1 Label Danger Electric Shock
5 56380831 1 Decal-CRI Gold

PARTS LIST

7/2016 17 56042658 - PEX 500-C-TICK

PARTS LIST

PALLET SYSTEM 500-1 C-TICK

To Barb On Unloader Valve

To Quick Disconnect

57

To Heater

To Heater

To Barb On Recovery Tank

87

74

90

45

48

To Pump

85

63

60

59

51

62

7

To Pump

84

27

58

77

8

To Barb On Pressure Relief Assy

64

To Unloader Valve

To Pressure Relief Assy

To Unloader Assy

To Pressure Gauge

61

83

5

4

3

88

14

71

93

75

6

94

32

92

39

79

65

1

40

To "T" Barb

From Unloader
To Barb On
Solution Tank

46

90

26

80

7

54

1

76

23

96

9

69

15

50

34

12

34

56

86

70

30

1

89

12

1

30

98

97

99

95

38

95

To Barb On Pump

To Barb On
Solution Tank

8

16

8

52

53

18

PEX 500-C-TICK - 56042658 7/2016

PALLET SYSTEM 500-1 C-TICK

PARTS LIST

Kit Item Ref. No. Qty Description

K1 1 20 Washer Flat 3/16 Zinc Plat
K1 2 11 Screw-Php-SS-4x3/8-Sms

3 31USP 1 Washer Brass Half Hard 1 X

4 45USP 1 Quick Disconnect Plug Male
5 115USP 3 Washer 1 OD X 9/16 Id X
6 140USP 1 Elbow 45deg.Angle 1/4 Male X 1
7 156USP 4 Hose Clamp-Size 28-1-9/16- 2 1/2
8 50248A 6 Clamp, Hose
9 198USP 2 Hose Clamp 48 3-1/2dia 9

10 219USP 1 Quick Connect Brass 1/4 FPT

11 230USP 2 Retainer Power Cord Water T
K1 12 24 Screw-Php-SS-6x1/2-Sms
K1 13 6 Screw-Fhp-SS-2x1/4-Sms

K1 14 4 Screw-Ph-Combo-Tapping-8x5/8 AB

15 455USP 2 Mount Heat Exchanger

16 1130 2 Strap-Velcro-1.0 X 11-Black-Hook

17 1554 1 Mount-Plate-Valve
18 1555 1 Clamp-Valve-Mount

19 1603 4 Strap-Buckle/Cord-W/Spur Grommet

20 1644 3 Switch Rocker Dpst On/Off 20

21 2092 2 Wheel 12”X1” Black On Gray 1/2” Axle

22 2165 1 Gage-Pressure
K1 23 1 Scr-Pan Phil 8-32 X .75
K1 24 4 Wsh, Flt Sae 5/16
K1 25 2 Scr, Soc Hd 1/4-20 X 1.00
K1 26 6 Scr, Hex 1/4-20 X 4.25
K1 27 1 Nut, Hex Nyl Loc 8-32
K1 28 2 Scr, Pan Phil Loc 1/4-20 X .62
K1 29 3 Scr, Pan Phil SS 8-32 X .50
K1 30 9 Scr, Hex Hd Loc 1/4-20x.50
K1 31 4 Scr, Soc Hd 5/16-18 X 1.25 Zinc Plated
K1 32 2 Scr-Soc Shd SS Loc .31 X .625 X 1/4-20
K1 33 2 Scr-Flt Phil Sm #8 X .50
K1 34 6 Scr-Pan Phil Sm #6 X .75
K1 35 1 Scr-Pan Phil 8-32 X .31
36 56113014 1 Equipment Pallet
37 56113015 2 Cover-Intake-Pallet
38 56113016 1 Cover-Exhaust Chamber
39 56113017 2 Roller Ball-Pallet

40 56113019 2 Roller Ball Bushing-Pallet

41 56113020 1 Wand Clip
42# 56113021 1 Hose Hanger Ss
43 56113027 1 Cover Plate Pressure 500PSI
44 56113029 1 Rocker Switch-3 Position
45 56113032 2 Vac Motor Intake-3 Stage
46 56113033 2 Gasket Vac Intake

47 56113035 1 Wand Bracket

48 56113040 2 Vac Motor 230V-3 Stage

* 56113057 1 Vac Motor Brush Kit-240V

49 56113046 1 Harness-Main
50 56113059 1 Heat Exch Complete-240v 2000w
* 56113109 1 Kit-Heater Repair PEX
51 56113135 1 Vac Hose Rubber 7.75 X 2.0 ID
52 56412277 1 Solution Hose
53 56113063 1 Hose 3/8 ID
54 56113064 1 Gasket-Pallet

Kit Item Ref. No. Qty Description

55 56113073 1 Switchplate Assy 230v
56 56113075 1 240v-500psi Pump Assy
* 56113117 1 Kit-Pump Head 500 PSI Complete

(Pump w/ttings & Bearing & Cam Assy)

* 56113102 1 Kit-Pump Motor 240V

(Motor w/Bearing & Cam Assembly)

57 56113077 1 Hose-1/4” Id 1/8mnpt 1/4 Fnpt
58 56113078 1 Hose-3/8 Id 1/4qd 3/8mnpt
59 56113079 1 Hose-1/4 Id 1/8mnpt 1/4 Fnpt
60 56113080 1 Hose-1/4id 3/8 Fnpt 90-1/4mnpt
61 56113110 1 Hose-Assy

62 56113085 1 Union Tee-Barb 3/8id Hose

63 56113086 1 Hose-3/8 Id
64 56113087 1 Hose-3/8 Id
65 56113089 2 Power Cord

66 56113093 2 Hose Hanger Bushing

67 56113104 1 Pressure Relief Assembly
68 56113105 1 Unloader Assembly

69 56265103 1 Rectier, 35 Amp
70 56183523 2 Terminal Block

71 56442003 1 Clamp-P
72 56003873 2 Nut-Hex Flange SS M4-0.7
73 56900000 1 Plug, Cap
74 56113127 1 Vacuum Hose

75 116A 1 Bushing 3/4 X 9/16

76 2013A 2 Gasket 1 Side Adhesive 5 1/2

77 2025A 1 Heat Sink Plate Bridge Rectier
78 27AUSP 2 Axel Cap Black Pal Nut
79 298B 2 Electrical Plug Australian & N
80 430A 1 Vac Hose 2” ID X 13.5 Black Rubber

81 910-2450 1 Axel Rod Zinc Plate 1/2 OD

82 928B 2 Louver 3 Black Plastic

83 92AUSP 1 Nipple-SS-1/4 Pipe-Length .90

84 MA-6 1 Manifold for Cobra Black
85 SUBMA-6 1 Manifold Black w/1063 S-W

86 56056215 1 Grommet
87 1518 1 Hose Clamp 3/4 X 1 3/4 SS
88 56113120 1 Filter
89 56113121 1 Filter
90 56113122 4 Choke Assy
91 56113124 1 Gasket Switchplate
92 912 6 Shrink Tubing 1/2 Red Poly
93 1118 2 Electrical Connec .250 X .032
94 56900902 1 Rec .250 16-14 Awg
95 56219932 2 Clamp-Hose SAE #6

96 35 1 Tie 4 Black Weather Resis

97# 56384656 1 Bracket-Hose Clip
98# 56004000 1 Wsh-Flt Ss .765x1.312x.090
99# 56004001 1 Wsh-Disc Spring Ss .8x1.1x.021

Service Kits

K1 56113107 1 Kit-Hardware Pallet Sys 500

[ ] = Not Shown
* = Optional, Not Included
# = Revised or new since last update

7/2016 19 56042658 - PEX 500-C-TICK

PARTS LIST

PALLET SYSTEM 500-2 C-TICK

22

10

72

29

1

67

12

16

14

41

43

2

68

17

18

25

20

44

2

35

55

91

36

28

1

66

42

20

82

73

30

1

19

31

24

47

11

33

37

12

21

PEX 500-C-TICK - 56042658 7/2016

13

81

78

PALLET SYSTEM 500-2 C-TICK

PARTS LIST

Kit Item Ref. No. Qty Description

K1 1 20 Washer Flat 3/16 Zinc Plat
K1 2 11 Screw-Php-SS-4x3/8-Sms

3 31USP 1 Washer Brass Half Hard 1 X

4 45USP 1 Quick Disconnect Plug Male
5 115USP 3 Washer 1 OD X 9/16 Id X
6 140USP 1 Elbow 45deg.Angle 1/4 Male X 1
7 156USP 4 Hose Clamp-Size 28-1-9/16- 2 1/2
8 50248A 6 Clamp, Hose
9 198USP 2 Hose Clamp 48 3-1/2dia 9

10 219USP 1 Quick Connect Brass 1/4 FPT

11 230USP 2 Retainer Power Cord Water T
K1 12 24 Screw-Php-SS-6x1/2-Sms
K1 13 6 Screw-Fhp-SS-2x1/4-Sms

K1 14 4 Screw-Ph-Combo-Tapping-8x5/8 AB

15 455USP 2 Mount Heat Exchanger

16 1130 2 Strap-Velcro-1.0 X 11-Black-Hook

17 1554 1 Mount-Plate-Valve
18 1555 1 Clamp-Valve-Mount

19 1603 4 Strap-Buckle/Cord-W/Spur Grommet

20 1644 3 Switch Rocker Dpst On/Off 20

21 2092 2 Wheel 12”X1” Black On Gray 1/2” Axle

22 2165 1 Gage-Pressure
K1 23 1 Scr-Pan Phil 8-32 X .75
K1 24 4 Wsh, Flt Sae 5/16
K1 25 2 Scr, Soc Hd 1/4-20 X 1.00
K1 26 6 Scr, Hex 1/4-20 X 4.25
K1 27 1 Nut, Hex Nyl Loc 8-32
K1 28 2 Scr, Pan Phil Loc 1/4-20 X .62
K1 29 3 Scr, Pan Phil SS 8-32 X .50
K1 30 9 Scr, Hex Hd Loc 1/4-20x.50
K1 31 4 Scr, Soc Hd 5/16-18 X 1.25 Zinc Plated
K1 32 2 Scr-Soc Shd SS Loc .31 X .625 X 1/4-20
K1 33 2 Scr-Flt Phil Sm #8 X .50
K1 34 6 Scr-Pan Phil Sm #6 X .75
K1 35 1 Scr-Pan Phil 8-32 X .31
36 56113014 1 Equipment Pallet
37 56113015 2 Cover-Intake-Pallet
38 56113016 1 Cover-Exhaust Chamber
39 56113017 2 Roller Ball-Pallet

40 56113019 2 Roller Ball Bushing-Pallet

41 56113020 1 Wand Clip
42# 56113021 1 Hose Hanger Ss
43 56113027 1 Cover Plate Pressure 500PSI
44 56113029 1 Rocker Switch-3 Position
45 56113032 2 Vac Motor Intake-3 Stage
46 56113033 2 Gasket Vac Intake

47 56113035 1 Wand Bracket

48 56113040 2 Vac Motor 230V-3 Stage

* 56113057 1 Vac Motor Brush Kit-240V

49 56113046 1 Harness-Main
50 56113059 1 Heat Exch Complete-240v 2000w
* 56113109 1 Kit-Heater Repair PEX
51 56113135 1 Vac Hose Rubber 7.75 X 2.0 ID
52 56412277 1 Solution Hose
53 56113063 1 Hose 3/8 ID
54 56113064 1 Gasket-Pallet

Kit Item Ref. No. Qty Description

55 56113073 1 Switchplate Assy 230v
56 56113075 1 240v-500psi Pump Assy
* 56113117 1 Kit-Pump Head 500 PSI Complete

(Pump w/ttings & Bearing & Cam Assy)

* 56113102 1 Kit-Pump Motor 240V

(Motor w/Bearing & Cam Assembly)

57 56113077 1 Hose-1/4” Id 1/8mnpt 1/4 Fnpt
58 56113078 1 Hose-3/8 Id 1/4qd 3/8mnpt
59 56113079 1 Hose-1/4 Id 1/8mnpt 1/4 Fnpt
60 56113080 1 Hose-1/4id 3/8 Fnpt 90-1/4mnpt
61 56113110 1 Hose-Assy

62 56113085 1 Union Tee-Barb 3/8id Hose

63 56113086 1 Hose-3/8 Id
64 56113087 1 Hose-3/8 Id
65 56113089 2 Power Cord

66 56113093 2 Hose Hanger Bushing

67 56113104 1 Pressure Relief Assembly
68 56113105 1 Unloader Assembly

69 56265103 1 Rectier, 35 Amp
70 56183523 2 Terminal Block

71 56442003 1 Clamp-P
72 56003873 2 Nut-Hex Flange SS M4-0.7
73 56900000 1 Plug, Cap
74 56113127 1 Vacuum Hose

75 116A 1 Bushing 3/4 X 9/16

76 2013A 2 Gasket 1 Side Adhesive 5 1/2

77 2025A 1 Heat Sink Plate Bridge Rectier
78 27AUSP 2 Axel Cap Black Pal Nut
79 298B 2 Electrical Plug Australian & N
80 430A 1 Vac Hose 2” ID X 13.5 Black Rubber

81 910-2450 1 Axel Rod Zinc Plate 1/2 OD

82 928B 2 Louver 3 Black Plastic

83 92AUSP 1 Nipple-SS-1/4 Pipe-Length .90

84 MA-6 1 Manifold for Cobra Black
85 SUBMA-6 1 Manifold Black w/1063 S-W

86 56056215 1 Grommet
87 1518 1 Hose Clamp 3/4 X 1 3/4 SS
88 56113120 1 Filter
89 56113121 1 Filter
90 56113122 4 Choke Assy
91 56113124 1 Gasket Switchplate
92 912 6 Shrink Tubing 1/2 Red Poly
93 1118 2 Electrical Connec .250 X .032
94 56900902 1 Rec .250 16-14 Awg
95 56219932 2 Clamp-Hose SAE #6

96 35 1 Tie 4 Black Weather Resis

97# 56384656 1 Bracket-Hose Clip
98# 56004000 1 Wsh-Flt Ss .765x1.312x.090
99# 56004001 1 Wsh-Disc Spring Ss .8x1.1x.021

Service Kits

K1 56113107 1 Kit-Hardware Pallet Sys 500

[ ] = Not Shown
* = Optional, Not Included
# = Revised or new since last update

7/2016 21 56042658 - PEX 500-C-TICK

PARTS LIST

14

10

5

13

6

4

3

2

1

RECOVERY SYSTEM

Kit Item Ref. No. Qty Description

K1 1 6 Nut-Nylon Lock-SS-8-32
K1 2 1 Chain-Cover
K1 3 1 Screw 6x3/8 S/S Trusshead P
K1 4 1 Gasket-Lid-XLPE-6.5IDx3/16 Thick
K1 5 6 Screw-Php-SS-8-32x1-1/8

6 1277 1 Barb 1-1/2 X FIPT ABS

7 1518 1 Hose Clamp 3/4 X 1 3/4 SS
8 56113158 1 Recovery Tank
9 56113036 1 Recovery Tank Gasket

10 56113039 1 Ball Float Assy

11# 56105265 1 Drain Hose
56105266 1 Cap-Drain Hose (for 56105265)
K1 13 1 Lid and Ring 6 Lid W/Clear
K1 14 56383436 1 O-Ring

# = Revised or new since last update

Service Kits

K1 56113100 1 Kit-Recovery Tank Lid

VAC HOSE

FROM PALLET SYSTEM

8

9

11

7

22

PEX 500-C-TICK - 56042658 7/2016

15

BYPASS / RETURN HOSE
FROM PALLET SYSTEM

11

1

8

3

9

7

PUMP SUPPLY HOSE

FROM PALLET SYSTEM

13

PARTS LIST

2

17

6

4

16

10

8

1

5

SOLUTION SYSTEM

14

12

Kit Item Ref. No. Qty Description

K1 1 16 Washer Flat 3/16 Zinc Plat

K1 2 1 Screw-BHS-Brass-10-32x3/8-MS

K1 3 3 Washer EPDM 7/32 X 1/8
4 805USP 1 Chain-Cover
5 905USP 2 Caster Swivel 4 Gray Non MA
K1 6 2 Nut-Nylon Lock-SS-10-32
K1 7 3 Scr- Hex SS 1/4-20 X .75
K1 8 16 Scr, Hex Hd Loc 1/4-20 x .50
K1 9 3 Wsh, Flt SS .260 X 1.000 X .074
10 56113156 1 Solution Tank (includes ttings 15 & 16)
11 56113034 2 Hinge Plate
12 207A 1 Filter 40 Mesh S/S 1/2NPT FEM
13 901A 1 Lid-Tank-Sol
14 92BUSP 1 Nipple PVC 1/2 N.P.T.
15 1083 1 Hose Barb, 3/8 Barb X 1/4 Mpt

16 1113 1 Hose Barb 90 Degree 1/2 Hos

K1 17 1 FHP-10-32 5-8

7/2016 23 56042658 - PEX 500-C-TICK

Service Kits

K1 56113103 1 Kit-Hardware Solution Tank

PARTS LIST

L1

L2

MAIN POWER 1

MAIN POWER 1

ALTERNATE CIRCUIT FOR PUMP M1

L1 L2

B

L1

MAIN POWER 1

FERRITE

ALTERNATE CIRCUIT FOR PEX 500-CTICK

B

WHT

BLK

RED

RED

YEL/WHT

BLK

WHT

BLK ORN

RED/WHT

WHT

BLK BLU

BRN/WHT

GRN/YEL

GRN/YEL

GRN/YEL

WHT

BLK

RED

YEL/WHT BLK

RED

YEL/WHT

RED

YEL/WHT

YEL/WHT

WHT

BLK

RED

YEL/WHT

WHT

BLK ORN

RED/WHT

WHT

BLK BLU

BRN/WHT

RED

S1S1

123

4

M

M2

VAC 1

M

M2

VAC 1

1 2

M

M1

PUMP 500 PSI

M

M1

PUMP 500 PSI

-+

E2

HOURMETER (OPTION)

E2

HOURMETER (OPTION)

1

2

E2

HOURMETER (OPTION)

E2

HOURMETER (OPTION)

1

2

S1S1

123

4

S3S3

123

4

E2

HOURMETER(OPTION)

E2

HOURMETER(OPTION)

1

2

S2S2

123

4

S1S1

123

4

S3S3

123

4

S2S2

123

4

~

E5

FILTER

~

E5

FILTER

M

M3

VAC 2

M

M3

VAC 2

1 2

~

~

+-

E1

BRIDGE

~

~

+-

E1

BRIDGE

PLYMOUTH, MINNESOTA AND IT HAS BEEN ISSUED WITH THE UNDERSTANDING THAT IT WILL NOT BE REPRO-

DWG. NO.

THIS DRAWING AND THE DESIGN REPRESENTED HEREON IS THE PROPERTY OF NILFISK-ADVANCE, INC.,

DUCED NOR COPIED NOR USED FOR ANY PURPOSE OTHER THAN FOR WHICH IT WAS ISSUED AND RECIPIENT

REV

SHEET

APPDECO DATE

A

CONFIDENTIAL

DFTM

AGREES TO RETURN IT UPON REQUEST.

REVISIONS

56113044 1 OF 1

5-13-10 PMO WGL

RELEASE

MAIN POWER 1

ALTERNATE CIRCUIT FOR PUMP M1

L1 L2

A-06220

B

A-06413 2-18-11 PMO WGL
UPDATE: S1 WAS S5, H1 WAS E2, ADD:
ALTERNATE CIRCUIT FOR PEX 500-CTICK

B

ALTERNATE CIRCUIT FOR PEX 500-CTICK

B

WHT

BLK

RED

YEL/WHT BLK

GRN/YEL

GRN/YEL

WHT

RED

YEL/WHT

M

M1

PUMP 200 PSI

M

M1

PUMP 200 PSI

-+

S1S1

123

4

E2

HOURMETER(OPTION)

E2

HOURMETER(OPTION)

1

2

WIRING DIAGRAM

L1

MAIN POWER 1

E5

E5

~

~

FERRITE

FILTER

FILTER

L1

S1S1

BLK

BLK ORN

BLK BLU

BLK

BLK

S2S2

123

4

123

4

S3S3

123

4

B

H1

H1

240V LAMP NEON

240V LAMP NEON

RED

YEL/WHT

120V MACHINE ONLY

RED

E2

E2

1

2

HOURMETER (OPTION)

HOURMETER (OPTION)

YEL/WHT

WHT

WHT

WHT

MAIN POWER 2

BLK/WHT

RED/WHT

BRN/WHT

RED/WHT

E1

E1

~

~

RED

+-

+-

~

~

BRIDGE

BRIDGE

CHOKE COIL

CHOKE COIL

CHOKE COIL

CHOKE COIL

L3

L3

L5

L5

BLK

E6

E6

FILTER

FILTER

PUMP 500 PSI

PUMP 500 PSI

M1

CHOKE COIL

CHOKE COIL

L4

L4

CHOKE COIL

CHOKE COIL

GRN/YEL

L6

L6

CHOKE COIL

CHOKE COIL

GRN/YEL

SW6

SW6

M1

M

M

L1

L1

~

~

VAC 1

VAC 1

1 2

M2

M2

M

M

VAC 2

VAC 2

1 2

M3

M3

M

M

SW5

SW5

L2

L2

CHOKE COIL

CHOKE COIL

-+

GRN/YEL

L2

L2

S4

1

2

3
4

5

24

BLK

PEX 500-C-TICK - 56042658 7/2016

6

HEATERS4HEATER

VIO

WHT

TEMP 1

TEMP 1

SI3

SI3

TEMP CUT-OFF

TEMP CUT-OFF

HEAT ELEMENTHEAT ELEMENT

1 2

TEMP 2

TEMP 2

GRN/YEL

Kit Item Ref. No. Qty Description

E1 56265103 1 Rectier, 35 Amp
E2 56113108 1 Kit-Hour Meter (Optional)

E5 56113120 1 Filter
E6 56113121 1 Filter

L1 NA 1 Choke Assy
L2 NA 1 Choke Assy
L3 56113122 1 Choke Assy
L4 56113122 1 Choke Assy
L5 56113122 1 Choke Assy
L6 56113122 1 Choke Assy

M1 56113102 1 Kit-Pump Motor 240V

M2 56113040 2 Vac Motor 230V-3 Stage

* 56113057 1 Vac Motor Brush Kit-240V

M3 56113040 2 Vac Motor 230V-3 Stage

* 56113057 1 Vac Motor Brush Kit-240V

S1 1644 1 Switch, Pump
S2 1644 1 Switch, Vac
S3 1644 1 Switch, Vac
S4 56113029 1 Switch, Heater
K1 SW5 399 1 Thermostat
K1 SW6 56113030 1 Thermostat
K1 S13 NA 1 Thermal Cutout

PARTS LIST

WIRING DIAGRAM

Service Kits

K1 56113109 1 Kit-Heater Repair

OPTIONS & ACCESSORIES

Item Ref. No. Qty Description

Options
* 56113108 1 Kit-Hour Meter
* FP203 1 Vac Hose/Pressure Ln. 15’ Exte
* FP196 1 Vac Hose/Pressure Ln. 25’ Exte

* 000-163-034 1 Evolution Wand 1 1/2” x 13” Head (all models)

* 000-163-220 1 DriMaster 3 Upholstery Cleaning Tool

SUBSYP1 1 Syphon-Hose-Red (for priming pump)

7/2016 25 56042658 - PEX 500-C-TICK

PARTS LIST

* = Optional, Not Included

BLUE = FRESH WATER
GREEN = 500PSI WATER FLOW
PURPLE = PRESSURE RELIEF RETURN TO TANK
RED = 500PSI HEATED WATER FLOW

WATER FLOW DIAGRAM

Item Description

1 Solution Tank
2 Fresh Water Inlet Filter
3 500PSI Pump
4 Unloader Valve
5 Pressure Gauge
6 Pressure Relief Valve
7 500PSI Quick Connect
8 Heater

1

5

7

8

4

26

6

3

2

PEX 500-C-TICK - 56042658 7/2016

11015 - 47th Avenue West / Mukilteo, WA 98275

800.426.1301 / 425.775.7272

www.hydramaster.com