HYDRAMASTER HydraCat User Guide

HudraCat

HYDl?A&#ASREZ.

Corporation

I1319W HydraMaster Corp.

Printed in U.S.A.

GENERAL INFORMATION

Howlhe System Works..............................................................................2

Spare Parts Recommendation ..................................................................2

Machine S~cifi~tions .............................................................................2

Warning and Caution.................................................................................2

HowtoOrder ..............................................................................................3

PatisOrders ..............................................................................................3

One Final Note..........................................................................................3

Purchaser’s Responsititi~ ........................................................................3

Sales Representative’s Responsitili~ ......................................................3

TwckSelection ..........................................................................................4

TmckPre~ration ......................................................................................4

Tmck Pre~ration illustration .....................................................................4

Placementof Unitin Vehicle.......................................................................4

Machine installation ...................................................................................4

Propane Tank Location.............................................................................5

HardWaterArea Map................................................................................5

WaterSofiener ..........................................................................................5

Wastewater Disposal AdviwW ..................................................................6

Mactine A~ustments ................................................................................6

OPERATING INSTRUCTIONS & PRECAUTIONS

shdup . ....... ................... ................. ................... ........................ ...............6

ShutDom .................................................................................................6

Cautions and Warnings .............................................................................7

Freeze Protection......................................................................................8

Alternative Protection Using Anti.Freeeze .................................................8

Cleaning and Chemical Precautions ..........................................................8

Cleaning Stroke Procedure/Over.wetiing .................................................8

Water and Chemical Flow Operation .........................................................9

Chemical System Maintenance .................................................................9

Chemical Tank Trouble Shooting Guide..................................................lQ

Water Flow Trouble Shooting Guide Vacuum System Information

VacuumTankfilter Bags.........................................................................l2

Vacuum Blower Wanan~ ........................................................................l3

~,,..:VacuumBlower Lubri~tion .....................................................................l3

Vacuum Blower Trouble Shooting Guide Heating System Information

HeaterOperating lnstmctions ..................................................................15

HeaterTroubleShmtingGuide...................................................................l5

CatPump Mode12900prating lnstwctions ............................................l6

Cat Pump Wman~ .................................................................................l6

Mode1290PartsList

General Information forCatPump Repair................................................l8

Servicing the ValveAswmblies ...............................................................l8

Servicing the Pumping Section ................................................................l9

Servicing Sleeves and Seals...................................................................l9

Servicing Crankcase Section..................................................................l9

Cat Pump Trouble Shooting Guide..........................................................2O

HydraCat Electrical System Onan Performer Engine

General Information about Onan ENGINEMAINTENANCE

OilSystem

...............................................................................................25

.................................................................................l7

.....................................................................22

SPCS . ..... .................. ................................. .. ....23

........................................................................25

........................................................ll

...................................................................l2

............................................. ...

.....................................................................l4

.............................................................24

%--14

ignition....................................................................................................27

Cooling System Exhaust System AirCleaner

Batie~ .........................................................................................................28

Periodic Maintenance Stiedule ................................................................29

Engine Trouble Shooting

Maintenance Procedures........................................................................32

Overall Care ofUnit..................................................................................32

Maintenance Logs

Warranty Information

Warran~Pro~dure ................................................................................36

Limited Warranty Plan.....................................................lnside back cover

.......................................................................................27

...............................................................................................27

.. .......... ...................... ............. ................... .......3o

....................................................................................33

...............................................................................36

LIST OF ILLUSTRATIONS

Plywood lnstallation(ontwck &d) ..............................................................4

AstiotudandRoof Vent...............................................................................4

Machine XeDow Cleats...........................................................................4

~chine Configuration ...............................................................................5

Pro~neTankPlumting .............................................................................5

HardWakrMap .........................................................................................5

WaterSofienerHook.up .............................................................................6

pHChati .....................................................................................................8

CleaningStroke Procedure........................................................................8

Chemiwl System Wring ............................................................................9

WaterFlow .................................................................................................9

Chemical Proportioning and Level Control..................................................9

WandValveAssembly ..............................................................................lO

JetAswmbly ............................................................................................lO

WandAswmbly .......................................................................................ll

Wand Valve Stem Aswmbly ....................................................................ll

By~ss ValveAswmbly ...........................................................................ll

VacuumFlow............................................................................................l2

VacuumTankRlterBags ..........................................................................l2

BlowerLubPofi ......................................................................................l2

VacuumBlower Motor Lubrication............................................................l3

RlotBwnerAdjustment ............................................................................l5

Model 290 Exploded Mew.......................................................................l7

Pumping ~ction Cubway .......................................................................l8

HydraCat Electrical Diagram....................................................................22

BasicUmensions. P224..........................................................................23

Basic Dmensions. P220..........................................................................23

OIMmsi~ ..............................................................................................25

OlfilterLoMtion ......................................................................................26

P220CmnkMWBreather ........................................................................26

P224CmnkMWBreather ........................................................................26

SewicingS~rkPlug ................................................................................27

ArCleanerAswmbly ...............................................................................28

SWcificGravi~Test .................................................................................28

BatieqCaMeConnection .........................................................................28

LIST OF PHOTOS

HydraCat (kontview.features labled) .......................................................7

HydraCat(sidetiew. featureslahled) .......................................................7

CatPumpMode1290 ................................................................................l6

Semicingtie Pump...................................................................................l9

Onan Performer Gasoline Engim .............................................................23

SparlrPlug Diagnosis

...............................................................................27

GENERAL UWWWIATION

T’hwmanual contains installation and operation instructions aswII as information rquired tar proper maintenance, adjustment and repair of this unit. Since the first and mast important part of repair work is the correct diagnosk of the trouble, ageneral troubleshooting section and component manual troubleshooting charts have fxen included for your convenience.

IMikea garden tractw, Iawmnower arcement mixer, all having one ortwo functions 10fwrtarm, functions to pwform simultaneously.

thebuck-mounted carpet cleaning plant has many

MACHINE SPECIFICATIONS

‘RAME: 2~ W, 59 L,3& H. Steef with baked-on epoxy finish. VEIGWE HydraCat 4.0:630 tbs. (dry ‘might)

HydraCat 4.5:750 Ibs (dry weight) ;OWUNG: Steel with baked-on Epoxy finish. NGINE: HydraCat 4.0: P22020 BHP Onan

HydraCat 4.5:P22424 BHP Onan

* Engine has to run at a consistent RPM. ‘ Vacuum has ta pull air and d@ water bad from cleaning site.

● Waler pump provides stable pressure at proper water flow for cleaning.

*Chemical has to be injected into the water stream at the

right cmcentration.

* Heater must maintain proper hsat.

Vacuum tank must store dirty water until drained.

HOW THE SYSTEM WORKS

The water system takes incoming water at tap (low) pressure, combines it wilh chemicals from the chemical system and pumps it under pressure through theheatingsystern, anctouttothec]eaning tool.After being sprayed into the carpet, Ihe water/chemicaf/soil solution isextracted by the vacuum

system and returrwd to the waste recovery tank.

There is no guess wrk in the manufacture of these highly advanced

cleaning

pfmts.There must also be no guess work inpreparing ittoget the

job done in the field. his the purpose of this manual to help you prqwty understand, maintain and service your cleaning pfant. Follow the directions carefully and you will be rewarded with years of profitable trouble-free operation.

It isimperatfvethat nw$eclfonbeoverlookedwhen preparing for operation of this equipment.

SPARE PARTS

RECOMMENDATION

Because your truck-mounted unit is capabfe of generating several hundred

dollars Wr day,

In order to minimize such down-time, it is strongly recommended by the marwfacturcx that PU pumhase and keep in your truck the following spare palls:

PART NO.

078-015 Flow 4178-(119 Wand vafve dunger kit 1

Wlf4XJ4 Pressurebypass

076-005 Spray @ W06E

048-029 Recovwv

078-001 cat 290 078-004 f%t 290 hoi CUPkit (~ tionat) 1

048-023 0624W0 440 052-051

052-052

a52-a53 660 F@mafequick mned

106-015

010-021

down-time on the unit can be very expensive.

0ESC13fPTKIN

meterkit

vafvekti

tankfitterbag

short cqp kdstandard 1

Screen, qarden hose

Mafequick conned 1

440 Femete quick conned 1 660 Male quick conned 1

Ermine@plug 2 HydraCalpumpdrivebelt

WY.

1 1

GNfTfON: Electronic, Keystart. ii-PRESSURE

PUMP: Tri-Plex piston -- Cat 290- 3.5 W%!

-1200 PSI -- @ 1200 RPM.

fACUUM BLOWER: HydraCat 4.0: 4ML

HydraCat 4.5: 4LL

Sutorbuift W/l 2 HG Safety Relief. :HEM[CAL SYSTEM: Electro-mechanical, meter Conlro!l@d. WATER: Propane fired, thermostatically controlled (180,000 BTU). NSTRUMENTS: 0-1000 High pressure gauge, Temperature

gauge,

/acuum gauge, Hour meter, Chemical flowmeter, ignition key, Start andon ndicator fights, Pump clutch switch, Circuit breakers.

?ECOVERY TANK: 70 gallon aluminum, Epoxy finish. ;LEANING WAND: Stahless steel with heat shield, Gripand replaceable

racuum fips with stainless steel solution valve. +f-PRESSURE HOSE I/& High-temperature linecflvin~ covered, Hose

ated to 1250 PSI. IACUUM HOSE: 2’ reinforced, 1 1/2’ reinforced.

STANDARD EQUIPMENT: Power conso!e, Sound suppression Packagq Electric Pump Clutch, Water heater, Vacuum Recovery tank, Carpet cleaning wand, Chemical jug, Chemicafjugholder, Chemkal@gfill line,(lp eration manuaf, 150ft. 2’ vacuum hose, 10 ft. 1 1/2” vacuum hose, 150ft. Super-flex solution fine, 10 ft. drain line, 50 ft. water supply line, ~ !d! Freeze guard system, Battery boxwithholder, Vandeca! package, Fuel system kit, Installation kit.

ADDITtONAL EQUIPMENT, HYDRACAT4.5: Oversize air handling package, High-output component power pack, Super dual silencer system, electronic tachometer.

The manufacturer uses this symbol throughout We rnarwai to wwrr

Qfposslbie injury ardt?alh.

This symbol is used 10warn of possible ei@gme?rMdamage.

HOW TO ORDER PARTS

To obtain a proper diagnosis of your malfunction, and to order warranty replacement parts, it is important that you proceed inthe following mannec

1. Call HydraMaster Warranty/Service Department at (206) 775-7275.

2. Give the Warranty/SeM”ce representative the following information: A. Name of your company and your address.

B. Equipment model (i.e. HydraCat, Bobcat 2, etc.). C. Date of purchase. D. Hours on the unit. E. Serial number of unit. F. Name of person authorized to order parts. G. Salesman unit purchased from. H. Description of malfunction.

1.Pressure readings on high pressure gauge with wand turned on and off.

3. If warranty replacement parts are needed, please specify method of shipment desired. NOTE: All replacement partsare sent freight collect, via:

A. U.P.S.

B. Air Freight C. Air Mail

4. Do not give malfunctioning parts to a HydraMaster sales or service representative. All parts must be returned dlrectfy to HydraMaster, Freight prepaid.

D. Air Express E. Auto Freight

PARTS ORDERS

To expedite your parts needs, please caii your saies representative.

Inmost instance, he either stocks orhas access toparts through aregionai service center. Inthe event parts are unavailable iocaliy, contact the factory and coordinate your needs. ifthis becomes necessary, always indicate the method of shipment you desire, i.e. UPS. Blue Label, Air Freight, Air Express, etc. HydraMaster Parts Department. Phone (206) 775-7276.

ONE FINAL NOTE

Anyquestionsyou have regarding the warranty program shouid bedirected to the Warranty/Servkxr Department personnei at HydraMaster Corporation.

We shallalwaysendeavorto befairinourevaiuationof yourwarrantyclaim, and shali provide you with a complete analysis of our findings.

HydraMaster Warranty Poiicy (inside back cover) Effective February 1,1989 HydraMaster warranty covers oniy defective materiais andlor workmanship for the periods listed. Labor, and/or diagnostic reimbursement is specifically excluded.

PURCHASER’S RESPONSIBILITY

PRiOR TO ARRIVAL OF UNiT

1.lnstali 5/8” extenorplywoodflooring invehicle and cover with artificial turf.

2. Have beiiy mounted propane tank installed on vehicie. Tank must be propane vapor type.

3. Purchase heavy duty 42-60 amp hour battery and have battery ‘slow’

chargedjfnew. Ifbatteryisnotfully chargeddamage can occurto tie engine charging regulator.

READiNG OF OWNERS MANUAL: it is the purchaser’s responsibility to

read the unit operation manuai and to familiarize himself with the informafioncontainedtherein. Speciai attention shouidbepaidtoaii Cautions and WARNINGS.

SALES REPRESENTATIVE’S

RESPONSIBILITY

ACCEPTANCE OF SHiPMENT:

1.ifunit showsanyoutward signsof damage, do not signthedeiiveryreceipt untii you have closely inspected the unit and noted any damage on the deiiveryreceipt. Have thefreightcompanyrepresentativeacknowledgethe damage by signing the notation of damage on the delivery receipt.

2. The salesman from whom you purchased your unit is responsible for supervising thecomectinstallation ofthe unit inyour vehicle and thoroughly training you in its operation, maintenance and precautions.

CORRECT iNSTALLATION iNCLUOES: Installation of through-floor fittings for propane and gasoline fuel lines; installing propane regulator included with unit, outside vehicie; placing unitand recovery tank invehicle and securing them with bolts or tiedown cleats ;connecting all propane and gasoline Iinew connecting battery; checking pump, vacuum biower and engine oil ieveis, prior to starting unit; starting unit to check engine to see that ail systems function normaily; aiw checking ail hoses, wands, etc., for carect operatiin.

TRAfNiNG SHALL iNCLUDE: Thorough review of the operation manual with purchase~ instruction and familiarization in: how to correctiy start up andshut down unit; howtocorrectiyciean withthe unit; how,where andhow often to check and change component oil ievels; how the unit’s systems worlc how to troubleshoot the unib how to do basic repairs; safety precautions and their importance; freezing damage and how to avoid it and a thorough review ~ the unit warran~ and w&ranty procedures.

HOURS

Monday -- Friday

8:00 am To 5:00 pm

PACIFICSTANDARDTIME

TELEPHONE NUMBERS

(206) 775-7272 Generai offices (206) 775-7276 Parts Department (206) 775-7275 Service/Warranty (206) 771-7156 FAX

TRUCK SELECTION

The preferable vtllclefor HydraCat iristallationis apam?lvanwith aheavyduty swyx?nsirm package. The capacity ofIho van should be a heavy-duty

1/2 ton at ttm minimum and more preferably a 3/4 ton o&pacity.

TRUCK PREPARATION

The manufacmrarmmmmands theinslallation ofpl~od flooring covered wiftr paly propylene backed astroturf (do not use rubber-backed) in the vehicl~ prior to installation of machine. This provides a metal to cushion mounting rather than metal to metal, provides insulation and makes an attractive van interior. Aslroturf should be color keyed to van interior.

Materials Needed:

1.2 sheets 4x8x5/fY exterior plywood

2. &xl 2’ piwe of commercial astrotwf

3. 16-f lM sheet metal screws

4.1 quart marine adhesive (optional)

5.1 staple hammar wII12” staples (See illustration for correct placement of plywood flooring)

ILACEMENT OF UNIT 4VEHICLE

we are two recommended unit placements:

SIDE DOOR: Most installations are side door. This provides rearamss p accessories and hoses as well as unobstructed access to compmwnti ]rfdngside of machirw, thus making it abiteasiw’ io perform maintenance IWorrepair without removing unit from the truck.

REARDOOf%Afthaugh this location partly limits working access, itdoes wet the noise away from the cleaning site. Some cleaners in the colder eas prefer this location because if puts the weight mass ow?rthe rear ~eelsfor better traction in ice and snow. Rear mounting requires ttw unit

beslid tothe right side as faras possible. This not only provides adequate xking space on the component side of the unit but also makes better sight distribution inside the van (engine and cornponer?tweight line up ~erdrive shaft). Also, it is physically easier to load unit into rear door due

height of van bed.

rrsure that machine is well secured to the floor of van with hwchvafe ~pplied.Sudden orwash stop Wlcause machine torocket foru%wd,all 750 s. wrth! Protect yourself and the machimz SECURE lT#

TRUCK PREPARATION ILLUSTRATION

FIRST, covtwth~ truck kd with 5/8’ p@vood using metal screws tosecure it as shown.

Plywood Immlwcm

SECOND, wlecttWappro@ate coloras!roturfto match yourvan andcm tie plywood and staple in place. A standard van requires a piece 6 feet b]

12feet.

THIRD, Hydrafdasler strongly recommends an aluminum roof vent be in

stalIed over Ihe location selected for mounting the machine. HydraMaste

alsohighly recommends a flue be installed between the lop of the heate

and the roof vent.

Thiswillallow hot air from the heater to escape.

5/8” Plywood

Machine Tie f?own Cleats

UIACHINE INSTALLATION

‘hereare twoways of positioning the machine inthe truck as shown.Thwu re also two locations for the vacuum recovw’y tank to be pasitiom?d.l%% w?standard waywith fhe tankdirectly alongside the machine. %?cond,with Ie tank across the back of the machine as shown on the illustration on the Iextpage; this location is most spaca eflicient. Whichew?rway YOUsdect, lake sure the tank and machirm aresecured tothe tloorof thevan to insure Iriver safety.

tis important that the machine lx?placed as close to the door as possibh? o that outside air can b pulled into the engine for proper cooling.

Machine Configuration

———

0 .UrloidB----

Iiisrecommendedbyfhe manufacturerthatthe exhaustfi’om thefrontofth machine be venfeddown under the truck toprevent carbon monoxide frof

entering ihspb We.

away torn Ihejob site.

Aiwaysparkthe fruckso theexhaustis bfowiq

HARD WATER AREA MAP

quality of water variis greatly throughout the United States and

The

influences the reiiibility and effiiienoy of equipment in direct proportion to its !evelof hardness. The map below detinesareas which cornprumise fluid related components such as hoses, fittings, heaters, pumps, valves and

water cooled engines.

Cleaning efficiency and equipment life is increased, chemical use decreased and the appearance of cleaned carpets enhanced when water softeners are incorporated in hard water areas. Manufacturer strongly urges the use of water softener units in areas exceeding 3 1/2 grains per oallon. Using the legend as a reference, determine the quality of water in ~our area aid take ;ction immediately should it be nece&a~.

The

manufactureraiso recommends that instillation of aluminum vents i

the truck roof to a//ow heat from the heater to escape.

Never operate this machine can inside the truck, doing so increases the risk of a fire or explosion.

Mount afire extinguisherjusf inside the rear or side door foremergencie:

with aportable propane tank oraportable ga

PROPANE TANK LOCATION

Either the 10 gallon or 16.5 gallon propane tank will fit this location. Hav

you local propane dealer install the tank you select and purchase. Th machine will come with the proper propane regulator. fTank must hav

vaporoutiet.)

Professions/insta//ation offudsystems is strongly recommended. Aiwq ensure compliance withstite andlocdregulations pertaining to fueiinsta

Iations.

Water Hardness

Grains Per Galbn

n ‘-3iQ

Izzzz 31/2-7

_ 101/2 and above

7-101/2

WATER SOFTENER

Many areas of the country have an excess of minerals in the water which results in what is commonly called “hard water”. These minerals tend to adhere tothe insides ofheater coils andotherpartsof themachines causing damage and a loss of cleaning effectiveness.

Reports from several of our machine users commending the results of the useofwater softeners inconjunctionwith their machines prompts usto recommend the procedure to everyone ina “hard water” area.

The relatively lowcost of awater softener service is more than made upfor inthe increased Iifeof machine parts andcontinuedcleaning efficiency. The water softener will also increase fhe effectiveness of thecleaning chemical being used, therefore, less chemical will be needed.

Contactawatersoftener distributor inyour area forinformationon therental ofa simple water treatment unit to carry in your truck. Be sure tochange the water softener in accordance with the capability of the softener. Example:

Ifthe softener will treat 900 gallons ofwater and machines uses anaverage of30gallons perhourof use,andanaverageof 5 hours aday, wouidbe 150 gallons a day. 5 days would equal 750 gallons of water, therefore, the

softener would be changed every 6working days for maximum softening.

(s6eil@laum,wpi?#e)

Garden I-fose

— C#

h-morning VVatar

From Faucet

Softener

Water

WASTEWATER DISPOSAL

START UP

1.Perform daily/periodic mainttrnance as specifbd by the owrws manual.

2. Connect all required hws.

, 3. Connect c!eaning tool to length of hose required to perform clwaning.

tankmust&M/priorto @rithmr.

L Mix

. Start engine (choke as required}. Engine is at operating speed (r@cam

mended -2600 RPM). Allow

I 6. Spray wand to void al air from system: When the mix tank tmgins a fill

cycle, the chemical flow meter may be adjusted to your desired setting.

NOTE: Recommended carpet cleaning pressure is 300 PSI.

warm-uP period of 2-5 minutes.

ADVISORY

Them are laws inmost communities prohibiting the dumping of recovers ‘gray” water from carpet cleaning in any place but a sanitary treatmel

system. This cleaning rinse water, reccwred intoyour unit%vacuum tank, contair

materials such as dete~ents, which must be procwed before being se for streams, rivers and reservoirs.

IN ACCCMM2AMCEWITtf THE EPA, STATE AND LOCAL MWS, D MM MWW$f OF WASTEWATER MK7 GUTTERS, ST0f?h4 DRAIN STllEAA@ RESEJ?Vt’WS, ETC.

Inmost cases, anacoep!ab[e method ofwastewaterdisposal istodischarf into a municipal sewage treatment syst@mafter first filtering out sol material suctwmrrpetfiber. Access tothe sanifwy system can beobtaim

through a toilet, laundry drain, carwash drain,

should first be obtained from any concerned party or agency.

One dis~sal rmtfwd which usually complies with the law is to accumula

the wastewater and haul it toan appropriate dump site. Another solution

the disposal pmblam is !0 equip yourself with an Automatic Pump-O

System. Thetm systems afie designed 10 remove wastewater from tl

tixtractor’s rwooverysystem and actively pump the water through hoses

asuitable disposal drain. Properfydesignecf, theywill continuously monii

tie Iml of wasttwvaler and pump it out simultaneously to the cleanil

operalion. Tim hidden benefit of this procm is

have to stop his cleaning to empty the recovery tank. HydraMaster mak

an A.P.O. System available which can be ordered with new equipment installed Iat@r.

RV dump, etc. Permissi[

thatthe operator does

7. Once all air is voided frum system, heatw may be ignited. NOTE: Ifnot familiar with operation of this healer, refer to heater section of

the manual.

A. Open propane valve on the tank. B. Ignite pilot on the heater. C. To ignite burner, turn dial to “on” position.

NOTE: Ifyou suspect that the unit has been frozen -DO NOT light the

heater. Thaw the heater and check for leaks.

8. Turn on burner, adjust dial to normal or slightly below for 200W.

9. Commence cleaning operation. NOTE: Chemical flow meter set at 5 GPH isa 1to 30 mix ratio and 10GPH

is 1 to 15ratio.

NOTE: Hot cfbnate opw’ation [above 90°F]. When operating this unit ina hot climate, HydraMaster highly recommends some additional precautions.

1. Operate with side and rear doors fully open.

2. Vent heater through the top of van.

3. Ifvapor lock conditions arise, machine cover may need to be raised to allow additional heat to escape from canpwtmt?nt.

NOTE: Cold cfimate operation (below O°F). When operating this unit in a cold weather application, HydraMaster highly recommends some additional precautions.

1. If nossible carrv Yourown fresh water SUDDI%

2. Hookup to ho~wkder source if possible to’keep your incoming garden hose ~m freezing.

3. Do not close van doors in front of machine.

4. Beaware that solution lines laying on frozm ground may frewe.

5. Contact local propane dealer about cold weather propane use.

Thi?penalties for nwr+ompliance can be serious. Always check local la’ and n?gufaticmsM be sum you are in compliance.

MACHINE AthKISTMENTS

Although MS unit has been factory adjusted, it may require additiol adjustmentsto achieve optimum performance; i.e.altitude may require u adjustment and ambient temperatures may require heat control adju ment. When required, cansult an authorized ~epresentative.

SHUT DOWN

Turn heater to ‘off” position. Spray wand for at least 3 minutes to allow

the heater coils to cool.

2. Close valve on propane tank and through floor hookup.

3. Remove vacuum hose.

4. Flush clear water through chemical system for 10 seconds. (Vinegar

should be rinsed through system weekly.] Turnoff chemical flow meter.

5.Tumon cleaning tool toflush chemical from unithoses andcleaning tool. NOTE If freeze guard is necessary, perform steps 1 & 2 of freeze guard

procedure at tlls time.

6. At this time, the blower should be lubricated with Pennz@xwd.

7. Shut engine down.

8. Drain vacuum tank. Vacuum filter should @cleaned prior 10mobilization of van. NOTE Iffreeze guard is necessary, pwtorm st~ps 3-7 of fr@ez@

guard procedure at this time.

Pressure

Gauge,

Temp.

Gauge ,,

Choke “

Vacuum Pump ;J

Lubrication Port &;

High Pressure ~]

Pump Switch ‘~l

Machine _ Exhaust

)

Incoming

Hiah Pressure’

Cle%ing Solution

Vacuum

Hour Gauge

Meter,

I1’,J:ue/va:%Tank

Circuit

Breakers

\\l l/~

~’

‘/

/ ‘Machine‘vacuum‘ank

Water

Exhaust

Bv~ass

Valve

Dump Valve

ENGINE COOLING

Units employingaircooledengines mustnotln? enclosed withina van with doors and ~ndows closed. Excessive temperatures within the engine will resultinpremature engine failure anda compromise ofappiicable warranty.

LEVEL OPERATION

During operation, van or tiailer must be parked on /eve/ ground not to excwed + or -1P. Failure to insure proper leveling may prevent proper internal lubrication of engine, vacuum anoYorhigh pressure components.

FREEZE PROTECTION

Mother nature oives little wamin~ as to her cold s@ls. Therefore, wtect-

irrg this equifient from fi’eezing will save cosfly down-time. Placing an

electric heater in the Puck or parking the truck indoors, will help to insure

against fleezing.

LIGHTING HEATER

Chemical

. . — Water PumD Clutch

Heater Control

Valve

Hydra-Heater

High Pressure Water Pump

Coupler

Vacuum

Pump Drain Valve

Mix Tank

Engin6

/’

‘Freeze Guard

Fitting

Neverputyourface down close to the opening of the heater when lighting.

STRONG PROPANE ODOR

Never light the heater if you smell a strong odor of propane around the

heater.

HOT SURFACES

During the operation of this equipment many surfaces on the machine wili become vetyhot. Whennear the vanforanyreason care mustbe takennot to touch any hot sudace, such as heater, engine, exhaust, etc.

MOVING PARTS

Never touch any pad of tie machine that is in motion, severe bodily injury

may result.

NO SMOKING

is unsafe to smoke in or around the vehicle.

CARBON MONOXIDE

This unit generates toxic fumes. Position the vehic/e so that the fumes will be directed

DO NOT PARK where exhaust fumes can enter a bui/dif?gthrough open doors or windows, air conditioning units or kitchen fans.

AWAYfrom thejob site.

FREEZE PROTECTION

pfl~q-!,ir!‘<!,.

Any frw~zing of this machine is not covefied by warranty and during the ~ldelrmantisofo~mtion, careful protection should be of utmost

THE FQLLWW4G PRECAUTIONS ARE RECOMMENDED:

1.Run machine befcm leaving for the first job to insure nothing ha night lmfore, including hoses and wand.

2. Insulak the gafidt?nhose from the cold ground by running it through an

extra 1 1/2 inch vacuum hose.

3. In colder dirnates, insulating the truck walls and floorboards will help

prutoct the unit.

4, Don’tprocrastinate during thec!eaning operation or the hotwater solution

line will alw freeze an the ground. The solution iine should be insulated

in exlrerrmly cold climates.

!$.Whenever ~ssible, the truck and machine should be stored in a heated

garage at night or over the weekend. If not possible, place a 1500 watt

electric heater inside the truck, aimed directly at the machine. Never use

a propane heater-it causes excessive moisture on the truck ceiling and the possibility of it going out is higher. Ifthe machine and truck are left outside with a heater, you should first drain of possible water from the

machine cleaning tools and hoses. (They freeze also.)

TO DRAIN THE MACHINE FOLLOW THESE STEPS

1. Siphon a50150 mixture of anti-freeze and water through the chemical ftow meter.

2. Drain the mix tank.

3. Connect Ma freeze

4.Connect Ihecdher ond of the freeze guard fitting tothe freeze guard fitting Iocatfid on the sido of the machine.

5. Connect an open 440 quick connect to the fittings marked “cleaning solution” on the front oithe machine. (An alternative would be to connect

your solution hww and wand, w as to freeze guard them also. Ifyou

choose to do thisycw will also need tohold the!riggerdown onthe wand.)

6. Start the unit, allowing the vacuum from the machine to drain the lines.

7.* Remove tfre garden hose inlet adapter from the end ofthe garden hose. Conrmct the adapter to the incoming water quick connect on the front of 9hemachine.

8.’ Place a vacuum hose over the garden hose quick connect and allow the vacuum from the machine to drain the lines.

*i4n alternative to #7 & 8 would be lo make an adapter to allow you to us@

the premade freeze guard hose.

guardhow?to the rwxwery tank.

concern.

hasfrozen

CLEANING AND CHEMICAL PRECAUTIONS

Yourmobile carpet cleaning plant has been engineered using the!at@stand nest sophisticated technology available, to produce the finest carp@t ~eaning results possible. Despite this, however, itremains onlya toolofthe xpet cleaning trade, and it can produce only as good a job as Me person ]Perating it.

Thereare not short cuts to good ca~t cleaning. Itrequirws time, cleaning mowledge and the use of good chemicals.

Themanufacturer recommends the use of spotting agents, and traffic lane nleaners prior to the actual cleaning of carpeting, as required.

Theuse of some chemicals through your mobile carpet cleaning plant can seriously damage the internal plumbing, high pressure pump and heater. (Chemical such as concentrated acids, solvents, and some paint oil and grease removers w/high cwwentration of solvents.)

The manufacturer recommends only the use of chemicals containing rust and corrosion inhibitors and water softening agents to prevent chemical build-up which may lead to component failure and warranty invalidation.

NOTE: At no time should a chemical solution with a pH of less than 7 or higher than 10 be used in the unit.

pH CHART

1234567891O 1?12

I 1

)

+AOD - *

I I

NEUTRAL

I I

‘ALKALINE~

CLEANING STROKE PROCEDUREIOVER-WEUING

PIJRPOSE:TOeliminate excess moisture rernainirrg in the carpet fiberand the sawtooth appearanw? which results from diagonal movement of the cleaning tool on all types of carpet.

13 14

NQTE: Prior tofreezo guarding your rnachinemake surethe heating system

has been cooled down.

ALTERNATE PROTECTION USING ANTI-FREEZE:

1. Follow We draining procedure.

2. Cmnect solution hoses and wand

3. Pour a 50/50 ariti-$reeze sokJtion into mix tank.

4. Turn on machine and engage clutch. Spray the wand.

5.Continue to add anti-freeze solution until mixture comes out ofwand set.

6. Remove and store hoses. If you are using an

freezing. 1[isne~ssary to flush the machine in preparation for use. Simply connect the unit tofresh water and spray the wand until anti-freeze solution is discharged. The anti-freeze soiution maybe recovered by spraying into an empty container. This solution can be used several times.

BE SURE IT’S PROTECTED! Freezing will cause GRIEF, MONEY and DOWF&TIME. Don’t mess with Mother Nature!

anti-freeze solution to protect your machine from

tomachine.

PROCEDURE: Always move the cleaning toolin smooth foward anciMck-

ward strokes. Apply slight

is injected into the carpet.

the foiward stroke to ensure a positive “lock” for the vacuum and minimize the “hopping” effect resulting on unsmooth carpet. During the forward and

reverse strokes, movement to the right or left should only be a~omplishexi

at the extreme rear of the stroke. Overlapping is also important to ensure even application of solution to prevent saturation when cleaning wand is stopped twice at the same point at tie rear of the cleaning stroke.

Failure to adoot this mocedure can result in increased chance of “clean streaks”, fiber’shrinkage, brown out, and longer drying pdods.

INCORRECT METHOD

pressureto the forward stroke while the solution

When extracting (drying), applyfirm pressure on

CORRECT MEWMN2

Overla~ Between Strokes

Cbanmg Stroke Stroke

Cleaning

OVm”wmmlci

Over-wetting isannoying toall concerned and sometimes leaves a bad impression of the cleaning process used.

THESE ARE SEVERAL AREAS THAT WILL CAUSE OVER”WEITING:

1.Too Iew vacuum strokes or improper sawtooth vacuum strokes as shown in the previous illustration.

2. Obstructed, kinked or cut hoses.

3. Vacuum tank drain valve left partially open.

4. Clogged vacuum blower filter or vacuum tank lid not sealing propxly.

5.Cleaning a heavily foam-saturated carpet without defoamer. (Werecommend crystal type.)

uart container of vinegar. This should be done with the Chemical Flow !eter setting on 10 GPH and the Water Heater “off’. Simply spray water om thewa~d until thequart of vinegar isexhausted, the repeat the @wess ith one quart of clear water to void all lines of vinegar.

Chemical System Wiring

Solenoid Valve

Float

Switch

G~D

Relay

E ,.~ X!/’

~. 85

,.~

To Ignition Switch

‘--l

‘..

GND

WATER AND CHEMICAL FLOW OPERATION

This electro-mechanical system has been designed to be simple and trouble free. Incoming water flows first through the Solenoid Control Valve (1)and the low pressure Chemical Injector (2)which are both mounted on the exterior of the mix tank. As the water passes through the Chemical Injector, it is automatically proportioned with a predetermined quantity of detergent. The MixTank(3)isequippedwith twodifferent float switches, the Water Level Float (4) responds to the level in the tank and will maintain the proper volume of solution to be reserved for the water pump. The secondary, LowWater Float switch(5) isasafetyswitch thatisdesignedto protect your system from sudden or unexpected loss of water supply. If, for example, thewater source at the house were turned off, the water level of the mix tank would drop, activating the secondary switch, which automaticallydisengages thesystem and pn?ventsthewater pump from running dry.

The desired chemical injection ratio may be obtained by an adjustment of the Chemical Flow Meter (6)during the fill cycle ofthe mix tank. Water must beflowing into themixtankinorderto adjustthechemical mix. Thechemical will flow from the Chemical Jug (7) to the Chemical Flow Meter, then to the Chemical Injector where it is proportioned into the Mix Tank at the desired chemical setting.

NOTE: %Mththisuniquechemical system, thechemicalflow isproportioned only during the filling cycles of the MIXTank, not during the direct spraying ofthewand. Therefore, itispossible that asyour wand is spraying, you may have no chemical flow. Also, the converse is true in that you may not be spraying your wand, but if the mix tank is in a filling cycle, your Chemical Flow Meter may be active at the desired flow rate.

Water Flow

6- Chemical Flow Meter 12- Incoming Water 7- Chemical Jug 13- Tank Drain 8- High Pressure Pump 14- To Wand

+ High Pressure

11 - Pressure Guage

+ Low Pressure

Chemical Proportion and Level Contra\

6FA-6UFS

M,, Tank

The chemical proportioning system will mix chemical with water at a 1to30 ratiowhen the Flow Meter is set at 5 GPH, or a 1to 15 ratio when the Flow Meter is set at 10 GPH.

Atthis point in the flow, solution (water with chemical) will now be siphoned from the

bottom of the Mix Tank to the inlet of the Water Pump (8). When

the wand is not using solution by spraying, the solution will be bypassed fromthe bottom ofthe brass Pressure Relief Valve(9), back to the MixTank.

When the wand is spraying, the solution continues its flow to the Water

Heater (10). The coils of this heater have a capacity of up to 2 gallons, therefore it is extremely important that all air pockets are bled out of the heater prior to initial start-up. This maybe achieved by running the water system, without the heater on, for approximately 80 seconds.

CHEMICAL SYSTEM MAINTENANCE

The chemical lines may need to be flushed with vinegar periodically to

prevent abnormal chemical build-up. This flushing may be done by remov-

ing the clear plastic hose from the Chemical Jug and inserting it into a one

=eCk=

Swng

B . ‘“’W’”’ B””’ o SIs Ball

& Check valve ;

-0

*:5$3’’HeFj~jii$

g;zj_:Dlen;n

Mo.n!tng

+wJw ,3)

—-, .— -

—.

+-=” –d

(la ‘

12 Voc

Mo.ntlng

Plato

,-,4, va,vech,y

Water Idet

CHEMICAL TANK

TROUBLE SHOOTING GUIDE

PRQHLEW. Uttla %hldon Chackthtat hoses af the Mix Tank(3) are secure. Check that the hose fromthe top

of tkw Flow MrXar (6) to the Chemical lnject~ (2) is seam with no kinks or leaks, (M& thal the ad~ustingcap on tho side ofthe injectoris INI! screwed af!ttw way in. Clmcklhe $/s check vafveirw.idethe injedorforchemical buildup and pqer qwration. Chec& the hose from the botiom of the Ffow Meter to the Ctmrnicaf Jug (7) for kinks, cracks, or bubbles.

Cf’mckthwxraen ontheemdof the hose which gces intotheChemicaf Jug.Tochack

thii scram forproper function, remove itkom Itw plastic hose. If you csnnot blow Ihrough if, tti rinse if out with vinegar.

Check the Chemical flow Meter (6) for obstructions or a sticking float.

Is incoming waler pressura less than 30 PSI?

Cracked w cle!ective Chemical Flow Meter (6)?

Check the fitterwren inthe Solenoid Control Valve(1).

PROBLEM frmbillty to adjust chemical with the Flow Meter

Sahtion

Debrii Iodued &hind Mlon %at in Flow Meter valve. Tdhm seat on the valve stem maybe hose. Ifdeteriorated, replace O-Ring.

or no chemical flow

Wand Valve Asswnbfy

Ekldy

Compression

Fitting

--~;~’

-T

Spring

O-Ring

cap

3’L%

II I *C

QI *

=*I6

:11“?’<F~@

[

O-Ring

Plunger Quick

Connect

Cl-Ring

Keeper Ring

PHCWLEM: Solution rmmrsbrg from Mix Tank, ffllhrg the Chemical Jug Sohlfk?n Anti-siphon dwice cfogged by chemical build-up (Anti-siphon device is bcated in

the Chemical Injedor (2) body — see page 9, Water F!aw illustrakon). Check fordebrii.

PRQBLEM FAxTank overflows

mlution

Float awitc+r(4) inthe Mix Tank nd moving ireely, or d~fadive. TochmckswitctrWNma 12voht@[ghiandtheilut inthe”up”position, there should

b power through the swhh.

To check relay: First check wiring against dmgram. W* 12 volt lest fight, and the

FloafSw%ch(4} in Ifre”up”posilierr there sf?cmklNOT@owerat !heSolenoid Vahw. Wth !he Float Switch in the “down”position there should be power af the SIoarwid Vafve.

EKderroidValve defectiwx Remove Solenoid Vafve, disassemble and inspect

diaphragm Iw cracks w tears.

PRQ5LE~ Mix Tank does not keep up with water output SOlufhltl

Check incoming water pressure. Check gaden hoaa quick conned

assembfy screen.

Check garden hose ardor feed hose 10the Mix Tank for dog, kinks,

or blockage.

Float Swifd (4) in Mix Tank hanging up (rmf moving freely). Check fifterscmn in

Solenoid Vafve (1).

Jet Assembly

Wand Assembly

Ekdy

‘b”

+ 27 hidden pages