To your new equipment perform well please respect the following warnings:
This is type 1 equipment, intended to work with 75°F / 55%RH.
This equipment is intended for maintaining temperature only.
Be sure products are not ambient temperature (must be cold)
This equipment must be located in an indoor environment.
Check for airdrafts and avoid them.
Air movement from ac units shouldn’t be directed to the equipment.
Dimensions
(LxDxH in inches)
601'' x 49'' x 61''
|
77'' x 49'' x 61''
|
60'' x 591'' x 33''
|
40³'' x 591'' x 35''
|
50'' x 591'' x 35''
|
60'' x 64'' x 35''
|
40³'' x 64'' x 33''
|
50'' x 64'' x 33''
|
60'' x 64'' x 33''
|
Service
dimensions
(LxDxH in inches)
601'' x 49'' x 75''
|
50'' x 591'' x 35''
|
60'' x 591'' x 35''
|
40³'' x 591'' x 51''
|
50'' x 591'' x 56''
|
60'' x 64'' x 61''
|
40³'' x 591'' x 35''
|
50'' x 591'' x 35''
|
60'' x 591'' x 35''
|
Volume (ft³)
13,0
|
19,9
|
16,2
|
13,0
|
19,9
|
16,2
|
13,0
|
19,9
|
16,2
|
The equipment must not be directly or indirectly exposed to the sun.
Check for rejected heat from another refrigeration units and avoid that.
Place the equipment in a levelled floor.
Do not obstruct the air way in front of the condenser.
Make sure there is a drain preparation (remotes and fish display cases only).
21
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Models to be positioned against a wall keep a safe distance of 2''.
After servicing always close the doors.
Make sure you have a suitable electrical installation.
This equipment should be handled by a qualified technician.
2.2 Uncrating
All operations must be done carefully.
All plastic protective films must be removed before using the equipment for
the first time.
1
3
2
4
22
Page 23
2.2.1 Front and sides assemblies
2x - VID24M01095
1x - BRA09M02000
1x - PRN00101002
DIN 916
6 x - CMS00101000
2x - VID070030001x - PRT01201190
2x - PAR00802002
DIN912 M5x12
1x - APO011010001x - PAR00902001
10 x - PAR111010011x - GAM13M01200
2x - ANL00101006
DIN 127
DIN7380 M5x12
2x- ANL00501006
DIN 9021
1x - PAR00902004
DIN7380 M4x10
4x - POR19M01100
2x - SUP17M01020
1x - PAR010020131x - PRT01301190
23
Page 24
1
2
3
5
4
6
24
Page 25
78
2.3 Check for damage
At the end of production HYDRA KOOL products are carefully inspected. No damaged
units are sent out.
HYDRA KOOL doesn’t take responsibility for damage between factory and client.
Possible damage on the unit must be checked to file a claim near the transportation
company.
The unit must be checked in the following points:
Exterior panels
Doors
Shelves
Glasses
Paint job
Door handles
Base structure
25
Page 26
2.4 Control panel and main features
The pictures below, shows the main features and all necessary controls.
Electronic controller
Light switch
Power signal
Condensing unit switch
Hot key connector
Electrical board
Self contained control panel (KPM-CG/FG/OF)
Electronic controller
Light switch
Power signal
Condensing unit switch
26
Electrical board
Remote control panel (KPM-CG/FG/OF)
Page 27
Light switch
Power signal
Power switch
Electrical board
Dry control panel (KPM-CG/FG/OF)
27
Page 28
Rear Storage
Rear doorsTilt down Front glass
Return air grille
Discharge air grille
2.5 Check serial, model numbers and requested options
Before starting your equipment, check the serial number, model numbers and
requested options. This inspection should be made visually in the following items:
28
Page 29
Self contained numbers
Remote numbers
29
Page 30
2.6 Warning/Caution labels
Before starting, HYDRA KOOL products have caution and warning labels to be
respected.
1 - Check for page with parameters inside the manual.
2 - After uncrating and placed the equipment respecting all warnings set in 2.1 chapter,
and all switches are set to off position, connect the equipment.
Make sure you have the correct outlet!
Nema-5-15P
3 - Check lights, using button referenced on chapter 2.4. If not working consult the
maintenance chapter.
4 - Turn ON power button referenced in 2.4 chapter.
Noise will be heard when compressor starts! If compressor doesn’t start, call a
technician!
5 - Open the door and check for air movement in the discharge air grille.
43
Page 44
6 - Check air movement in the anti condensation system.
7 - Before loading, leave the equipment working for about 2h.
8 - Load your KPM-Series.
Loading must be done respecting loading limits and weight per square foot
mentioned in page xx. This equipment is intended for maintaining
temperature, be sure the products are cold, and not ambient temperature.
After loading check for any obstruction in the discharge and return air grilles.
44
Page 45
1''
Maintain doors closed after servicing.
9 - If any problem encountered, see troubleshooting or call a qualified technician!
3 Refrigeration
3.1 Self contained refrigeration equipment and defrost
The refrigeration equipment it’s laid out in the base of the equipment.
45
Page 46
Filter
Condenser
Compressor
Fan
Controller
Evap pan
46
Page 47
All self contained KPM series use the following equipment: capillary tube, finned coil
ventilated systems (condenser/evaporator), hermetic compressor, electrical water
evaporation system.
Service receptacles are not intended nor suitable for large motors or other
external appliances. Only for scales and lighted displays.
Receptacle ampacity
Type
GFCI
Max. amps
2
|
49
Page 50
4.3. Electrical diagrams
KPM-CG/FG-80-S
50
Page 51
4
5
6
7
8
9
11
12
13
20
21
22
29
30
36
31
41
1
2
3
Nº
Discription
Compressor
|
Overload
|
Relay
|
Start capacitor
|
Condenser fan
|
Controller
|
Temperature probe
|
Earth two pin plug
|
Terminal block
|
Ground connection
|
Evaporator fan
|
Compressor relay
|
Light switch
|
Pilot light
|
Switch
|
Transformer
|
Led lighting
|
Fan anti-condensation
|
Socket
|
Evaporative condensate pan
|
51
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KPM-CG/FG-80-R
52
Page 53
Nº
Discription
6
7
9
11
12
20
21
22
29
30
36
39
Controller
|
Temperature probe
|
Terminal block
|
Ground connection
|
Evaporator fan
|
Light switch
|
Pilot light
|
Switch
|
Transformer
|
Led lighting
|
Fan anti-condensation
|
Solenoide valve
|
53
Page 54
KPM-CG/FG-80-D
54
Page 55
9
12
20
21
22
29
30
Nº
Terminal block
|
Evaporator fan
|
Light switch
|
Pilot light
|
Switch
|
Transformer
|
Led lighting
|
Discription
55
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4.4. Electronic controller
TECHNICAL SPECIFICATIONS
ModelVoltagePower
Power supply
Insulation
guaranteed
by the power
supply
Inputs
Probe type
IRxxxxExxxx
IRxxxxAxxxx
IRxxxxHxxxx
IRxxxxLxxxx
IRxxxx0xxxx
IRxxxxExxxx
IRxxxxAxxxx
IRxxxxHxxxx
IRxxxxLxxxx
IRxxxx0xxxx
S1 (probe 1)
S2 (probe 2)
DI 1
S3 (probe 3)
DI 2
S4 (probe 4)
Maximum ditance of probes and digital inputs less than 10 m.
Note: during installation keep the power and loads connection separate from probe cables,
digital inputs, repeater display and supervisory system.
Std. CAREL NTC
NTC high
temperature
PTC std. CAREL
(specic model)
230 V~, 50/60 Hz3 VA, 25 mA~max.
115V~, 50/60 Hz3 VA, 50 mA~max.
115 to 230 V~, 50/60 Hz6 VA, 50 mA~max.
12 to 24V~, 50/60 Hz, 12 to 30 Vdc
12V~, 50/60 Hz, 12 to 18 Vdc
insulation in reference
to very low voltage par ts
insulation from relay outputs
insulation in reference
to very low voltage par ts
insulation from relay outputs
NTC (IRxxx0xxxxx) o NTC e PTC (IRxxx7xxxxx)
NTC (IRxxx0xxxxx) o NTC e PTC (IRxxx7xxxxx)
free contact, contact resistance < 10 Ω, closing current 6 mA
NTC (IRxxx0xxxxx) o NTC e PTC (IRxxx7xxxxx)
free contact, contact resistance < 10 Ω, closing current 6 mA
NTC (IRxxx0xxxxx) o NTC e PTC (IRxxx7xxxxx)
Carel - IR33F0AHE0
3 VA, 300 mA~/mAdc max.
Use only SELV power supply
reinforced
6mm clearance, 8 mm creepage
3750 V insulation
basic
3mm clearance, 4 mm creepage
1250V insulation
externally guaranteed by safety
transformer (SELV power supply)
reinforced
6mm clearance, 8 mm creepage
3750 V insulation
10 kΩ at 25 ºC , - 50T90 ºC range
measurement error:
50 kΩ at 25 ºC, - 40T150 ºC range
measurement error:
985 Ω a 25 ºC , range da - 50T150 ºC
measurement error:
1 ºC in the - 50T50 ºC range
3 ºC in the - 50T90 ºC range
1,5 ºC in the - 20T115 ºC range
4 ºC in the - 20T115 ºC range
2 ºC in the - 50T50 ºC range
4 ºC in the - 50T150 ºC range
56
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Relay outputs
SSR outputs
(*): Relay not suitable for uorescent loads (neon lights, ...) that use starters (ballasts) with phase-shift
capacitors. Fluorescent lamps with electronic control devices or without phase-shift capacitors can be used,
within the operating limits specied for each type of relay.
Connessioni
the installer has to provide the correct dimensioning of the power supply and cable connection between the
instruments and the loads. Depending on the model, the maximum current in the common terminals 1, 3 or 5 is
12 A. When using the controller at maximum operating temperature and full load, use cables featuring a
maximum operating temperature of 105 ºC at least.
depending on the model
model
IRxxxx(E,A)
(P,Q,S,U,V,X,Y,Z)xxx
IRxxxx(E,A)
(N,R,C,B,A,M,L,T)xxx
IRxxxx(E,A)
(N,R,C,B,A,M,L,T)xxx
IRxxxx(O,L,H)
(N,R,C,B,A,M,L,T)xxx
IRxxxx(E,A)
(P,Q,S,U,V,X,Y,Z)xxx
IRxxxx(O,L,H)
(N,R,C,B,A,M,L,T)xxx
insulation between the relay outputs indipendent
Max output voltage : 12 Vdc, Output resistance: 600 Ω, Max output current: 20 mA
ModelRelayP. SupplyProbesfor wires from 12 A
IRxxxxxx0xxscrewscrewscrew0.5 a 2.5 mm²
IRxxxx(E,A)x1xx fastonfastonremovable
IRxxxxxx2xxremovableremovableremovable
IRxxxx(E,A)x3xx fastonfastonscrew
IRxxxx(E,A)x5xx vertical screw vertical screw vertical screw
relay
R2 (*)
R3 (*)
R1,R2
R2,R3
R4 (*)
R1
R1 (*)
EN 60730 -1UL 873
250 V~250 V~
5(1)A5 A resistive 1FLA
5(1)A
8 (4)A N.O.
6 (4)A N.C.12 LR A
2 (2)A N.O./N.C.C300
12 (2)A N.O./N.C.
Type of connection
operatingoperating
cyclescycles
100000300000
100000300000
100000300000
100000300000
reinforced
6 mm clearance, 8 mm creepageinsulation from very low voltage parts
3750 V insulation
basic
3 mm clearance, 4 mm creepage
1250 V insulation
6 LRA C 300
5 A resistive 1FLA
6 LRA C 300
8 A resistive 2FLA
12 A resistive 5FL A
30 LRA C300
Cross-section Max. current
Controller must be handled by a qualified technician.
57
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Signals on the display
The blinking status indicates a request for activatuin that cannot be implemented until the end of
the corresponding delay times.
AUX
sent
HACCP
Function
COMPRESS.
FAN
DEFROST
AUX
CLOCK
LIGHT
SERVICE
HACCP
CONTINUOUS
CYCLE
ONIconOFFblinkStartup
compressor ONcomp. OFFcompressor request
fan ON fan OFFfan request
defrost in progress
auxiliary output
AUX acti v eAUX not active
delayed externalALARM
alarm (before the
expiry of the time
“A7“)
at least one timed
defrost has been
set
auxiliary outputauxiliary output
LIGHT ACTIVELIGHT NOT ACTIVE
enabled
defrost not required defrost request
auxiliary outputanti-sweat heater function active
no alarm present
no timed defrost isON if Real-Timeclock alarm
presentClock present
no malfunction
HACCP functi o nHACCP alarm ( HA a n d/o r HF)HACCP functi o n
enabled
not enabledrequest
alarms in normal operation (eg.
high/low temp.) or alarm from
ext. digital input immediate or
delayed
anti-sweat heater function active
malfunction (eg. EEPROM error
or probe fault)
not enabled
Controller must be handled by a qualified technician.
Buttons on the keypad
Button Press. the button alone Pressing together with other buttons
· if pressed for more than
5 s accessed the menu
for setting type “F”
Prg
(frequent) parameters
· in the event of alarm:
mute
silences the audible· if pressed for more than 5 s together
alarm (buzzer) andwith the UP/AUX button resets any
disables the alarm relay alarm with manual reset
if pressed for more than
1 s, enables/disables
the auxiliary output
aux
if pressed for more than
def
5 s, enables/disables a
manual defrost
if pressed for more than
1 s, displays and/or set
the set point
Set
Normal operation
· if pressed for more than 5 s together
with the SET button, accesses the
menu for setting the type “C“
(configuration) or downloading the
parameters
· if pressed for more than 5 s together with DOWN/DEF button, enables/disables
the continuous cycle operation
· if pressed for more than 5 s with SET button, starts the procedure for printing
the repor ts (function available, with management to be implemented)
· if pressed for more than 5 s together with PRG/MUTE button, resets any
active alarm with manual reset
· if pressed for more than 5 s together with UP/AUX button, enables/disables
the continuous cycle operation
· if pressed for more than 1 s together with SET button, displays a submenu
with the HACCP alarm parameters (HA, HAn, HF, HFn)
· if pressed for more than 5 s together with PRG/MUTE button, accesses the
menu for setting the type “C“ parameters “C“ (configuration) or downloading
the parameters
· if pressed for more than 1 s together with DOWN/DEF button, displays a
submenu with the HACCP alarm parameters (HA, HAn, HF, HFn)
· if pressed for more than 5 s together with UP/AUX , starts the procedure for
printing the report (function available, with management to be implemented)
Star t-up : ifAutomatic address
pressed forassignment:
more thanif pressed for 1 s enters
5 s at start-up, the automatic serial
start s theaddress assigning
defaultprocedure
parameter
setting
All operations must be done with the unit disconnected.
Clean surfaces (glass/metal/plastic) with soft detergents or warm water. Do not use
abrasive cleanser.
0
0
2
2
0,0
0,0
2,0
0
8
30
59
Page 60
For easier cleaning remove the front glass (instructions below).
5.2 Interior cleaning
All operations must be done with the unit disconnected.
Clean surfaces (glass/metal/plastic) with soft detergent or warm water. Do not use
abrasive cleanser.
5.3 Shelf removing
All operations must be done with the unit disconnected.
To remove or adjust shelves take care with light connections.
60
Page 61
1
3
5.4. Back Sliding doors removal
2
Back sliding doors are easy to take off.
- Grab door push up and then tilt the bottom towards you.
To put the door back on, just reverse the previous step.
61
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5.5 Light substitution
To replace lights follow the steps:
All operations must be done with the unit disconnected.
- Disconnect the light
- Unscrew the light holder and remove the light
- Insert a new light in the same place of the old one, screw the holder connect it
- Screw the light and connect it
- Plug and turn on the light
1
62
2
Page 63
5.6 Panels and protection grille removal
5.7 Condenser cleaning
This operation must be performed by a qualified technician.
All operations must be done with the unit disconnected.
Condenser must be regularly cleaned (every month). Use a brush or vacuum it.
To get to the condenser must remove frontal panel.
63
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5.8 Evaporator cleaning
This operation must be performed by a qualified technician.
All operations must be done with the unit disconnected.
To access the evaporator:
- Open your unit
- Lift and remove exposition panels
- Use tool for the screws and clean
1
34
2
5.9 Evap Pan cleaning
This operation must be performed by a qualified technician.
All operations must be done with the unit disconnected.
Pan can be hot!
This operation must be done weekly.
64
Page 65
To access the evap pan:
- Remove protection grille.
- Unplug the evap pan.
- Relieve the screws and take the evap pan off.
- Clean with soft detergent or warm water.
5.11 Drain inspection
Check for drain obstruction and correct position every month (Remotes only).
5.12 Glass type conversion model
This operation must be performed by a qualified technician.
Contact distributor for specific manual to assist in conversion.
65
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6 Troubleshooting/Service
6.1 Troubleshooting
Service must be performed by a qualified technician.
Doors not closing:
Check for leveled floor.
Check for obstruction.
Remove doors and check the bearings.
Lights not working:
Check light switch position.
Check light connections.
Warm case temperature:
Check for air return grille obstruction.
Check for air drafts.
Check store temperature.
Check for condenser obstruction and cleaning.
Check for frozen evaporator.
Check set point.
Display area is over filled.
Fans not working:
Check electrical connections.
Check for any debris.
Case not aligning:
Check for leveled floor.
Check instructions for joining.
Display not working:
Check main power switch position..
Check electrical connections.
Compressor not starting:
Disconnect switch open.
Blown fuse.
Overload protective tripped.
Low charge of refrigerant.
Relay defective.
66
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Equipment runs constantly:
Condenser dirty.
Condenser fan malfunction.
Temperature and relative humidity too high.
Starting relay burns out:
Low voltage.
High voltage.
Compressor short cycles.
Incorrect running capacitor.
Incorrect relay.
Head pressure too high:
Unit overcharged.
Air or other non condensable gases in the system.
Clogged condenser.
Defective condenser fan motor.
Unit location too hot.
Restriction in charge line.
Head pressure too low:
Insufficient refrigerant charge.
Leak in the system.
Cold location.
Noisy unit:
Compressor oil charge low.
Fan blade causing vibrations.
Tube rattle.
Loose parts.
Case not leveled.
6.2 Service
This operation must be performed by a qualified technician.
For spare parts, contact your distributor.
67
Page 68
Service by
Service by
Type of
action
Date
Serial
number and
model
68
Page 69
7 Warranty
12 month warranty for all parts from the invoice date. A new part will be provided free
of charge. Defective part must be returned to the manufacturer.
Warranty claims: All claims must include model number, serial number, date of
purchase, date of installation and additional information about the supposed defect.
All service work must be authorized by MVP group.
MVP group reserves the right to select the service company.
Loss of food or other damages caused by faulty equipment aren’t covered by this
warranty.
Warranty does not cover damage when uncrating.
Work made necessary, by lack of maintenance or cleaning are not covered by this
warranty.
Warranty does not cover damage or malfunction result of improper use or installation.
Warranty does not cover negligence, misuse and operation on wrong voltage.
Warranty does not apply if the serial number is altered or defaced.
Failure to comply with the instructions in this manual shall avoid warranty.
69
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8 Notes
70
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This page has been left blank intentionally.
71
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MVP GROUP CORPORATION
www.mvpgroupcorp.com
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