Hydra-Kool KGL-OU Owner’s Manual
DOE
Compliant
KGL SERIES - INSTALLATION AND OPERATION MANUAL - V0
MVP GROUP CORPORATION
5659 Royalmount Ave.
Montreal, QC, Canada
Telephone: (514) 737-9701
Toll Free Telephone: (888) 275-4538
Toll Free Fax: (877) 453-8832
Email: sales@mvpgroupcorp.com
Website: www.mvpgroupcorp.com
H4P 2P9
Fax: (514) 342-3854
2
1 General information 5
1.1 Case description 5
2 Getting started with your KGL series 26
2.1 Location 26
2.2 Uncrating 27
2.3 Check for damage 28
2.4 Control panel and main features 29
2.5 Check serial, model numbers and requested options 33
2.6 Warning/Caution labels 35
2.7 Check your electrical installation 41
2.7.1 Cord connected 41
2.7.2 Permanently connected (remotes only) 42
2.8 Electrical, drain and refrigeration connections (remotes only) 43
2.9 Joining 44
2.10 Plugging and start 50
3 Refrigeration 54
3.1 Self contained refrigeration equipment and defrost 54
INDEX
3.2 Refrigeration loads (remotes only) 56
4 Electrical 56
4.1. Electrical specifications data 56
4.3. Electrical diagrams 58
4.4. Electronic controller 90
5 Maintenance 93
5.1 Cleaning 93
5.2 Shelf removing/adjustment 94
5.3 Light substitution 94
5.4 Panels and protection grille removal 95
5.5 Condenser cleaning 96
5.6 Evaporator cleaning 96
5.6.1 Evaporator back cleaning (KGL-DL/RS/RM only) 97
5.7 Evap Pan cleaning 98
5.8 Drain inspection 99
5.9 Electric shutter 99
5.9.1 Manual operation 99
5.9.2 Setting position 100
6 Troubleshooting/Service 100
6.1 Troubleshooting 100
6.2 Service 101
7 Warranty 103
8 Notes 104
3
This page has been left blank intentionally.
4
1 General information
1.1 Case description
KGL series model (number) system.
KGL RS 40 S
AAA BB CC D
AAA
Basic model
BB
Model variation
|
RS-Rear doors and electrical shutter
|
OF-Open front
|
OS-Open front and electrical shutter
|
DL-Open front and rear doors
|
RM-Rear doors and manual shutter
|
|
|
|
|
CC
Length
40''
50''
60''
D
Type of Unit.
|
S-Self Contained
|
R-Remote
|
|
5
KGL SERIES
34''
12''
16''
60''
22''
KGL-OF-XX-S(R)
11''
10''
12''
23''
41''
KGL-OF-40-S(R)
6
50''
KGL-OF-50-S(R)
61''
KGL-OF-60-S(R)
7
36''
12''
16''
60''
23''
KGL-RS/RM-XX-S(R)
11''
10''23''
12''
41''
KGL-RS/RM-40-S(R)
8
50''
KGL-RS/RM-50-S(R)
61''
KGL-RS/RM-60-S(R)
9
36''
60''
KGL-DL-XX-S(R)
12''
16''
11''
10''
12''
23''
23''
10
41''
KGL-DL-40-S(R)
50''
KGL-DL-50-S(R)
61''
KGL-DL-60-S(R)
11
34''
12''
16''
65''
KGL-OS-XX-S(R)
11''
10''
12''
22''
23''
41''
KGL-OS-40-S(R)
12
50''
KGL-OS-50-S(R)
61''
KGL-OS-60-S(R)
13
Implantation
Drain outlet
Electrical board
Refrigeration piping
34''
6''
2''
21''
38''
21''
5''
9''
5''
8''
12''
3''
2''
Front
KGL-OF-40-S(R)
14
6''
34''
2''
47
26'' 25''
12''
5''
5''
8''9''
3''
2''
Front
KGL-OF-50-S(R)
15
34''
6''
2''
31''
57''
31''
12''
5''
8''9'' 5''
3''
2''
Front
KGL-OF-60-S(R)
16
Drain outlet
Electrical board
Refrigeration piping
Electrical wiring
6''
25''
34''
2''
38''
26''
2''
5''
4''
8''9'' 5''
8''
3''
2''
Front
KGL-RS/RM-40-S(R)
17
34''
6''
2''
26'' 25''
Front
47''
12''
2''
5''
4''
5''
8''9''
3''
2''
KGL-RS/RM-50-S(R)
18
34''
6''
2''
31''
57''
31''
12''
2''
5''
4''
8''9'' 5''
3''
2''
Front
KGL-RS/RM-60-S(R)
19
Drain outlet
Electrical board
Refrigeration piping
6''
34''
2''
Front
38''
20
21'' 21''
8''
5''
8''9'' 5''
3''
2''
KGL-DL-40-S(R)
6''
34''
2''
47''
25'' 26''
12''
5''
8''9'' 5''
3''
2''
Front
KGL-DL-50-S(R)
21
6''
34''
2''
22
57''
31'' 31''
12''
5''
8''9'' 5''
3''
2''
Front
KGL-DL-60-S(R)
Drain outlet
Electrical board
Refrigeration piping
Electrical wiring
21''
34''
6''
2''
38''
21''
2''
5''
3''
9''
5''
8''
12''
3''
2''
Front
KGL-OS-40-S(R)
23
34''
6''
2''
26''
37''
25''
12''
7''
5''
3''
8''9''
5''
3''
2''
Front
KGL-OS-50-S(R)
24
6''
34''
2''
57''
31'' 31''
12''
12''
5''
3''
8''9'' 5''
3''
2''
Front
KGL-OS-60-S(R)
25
KGL series intended for grab-n-go, beverage and produce, are type 1 equipment 75°F/55%RH.
Temperature of the KGL-OF/OS cases is set for 36°F.
Temperature of the KGL-RS/DL/RM cases is set for 39°F.
All shelves of the KGL series have a 31 lb/ft loading limit.
Model
KGL-OF-40-S(R)
KGL-OF-50-S(R)
KGL-OF-60-S(R)
KGL-DL-40-S(R)
KGL-DL-50-S(R)
KGL-DL-60-S(R)
KGL-OS-40-S(R)
KGL-OS-50-S(R)
KGL-OS-60-S(R)
KGL-RS/RM-40-S(R)
KGL-RS/RM-50-S(R)
KGL-RS/RM-60-S(R)
2 Getting started with your KGL series
2.1 Location
To your new equipment perform well please respect the following warnings:
This is type 1 equipment, inte nded to work with 75°F / 55%RH.
This equipment is intended for maintaining temperature only.
Be sure products are not ambient temperature (must be cold)
This equipment must be located in an indoor environment.
Check for airdrafts and avoid them.
Air movement from ac units shouldn’t be directed to the equipment.
Dimensions
(LxDxH in inches)
40³'' x 591'' x 33''
|
50'' x 591'' x 33''
|
60'' x 591'' x 33''
|
40³'' x 591'' x 35''
|
50'' x 591'' x 35''
|
60'' x 64'' x 35''
|
40³'' x 64'' x 33''
|
50'' x 64'' x 33''
|
60'' x 64'' x 33''
|
40³'' x 64'' x 35''
|
50'' x 64'' x 35''
|
60'' x 64'' x 35''
|
Service
dimensions
(LxDxH in inches)
40³'' x 591'' x 35''
|
50'' x 591'' x 35''
|
60'' x 591'' x 35''
|
40³'' x 591'' x 51''
|
50'' x 591'' x 56''
|
60'' x 64'' x 61''
|
40³'' x 591'' x 35''
|
50'' x 591'' x 35''
|
60'' x 591'' x 35''
|
40³'' x 64'' x 51''
|
50'' x 64'' x 56''
|
60'' x 64'' x 61''
|
Volume (ft³)
13,0
|
19,9
|
16,2
|
13,0
|
19,9
|
16,2
|
13,0
|
19,9
|
16,2
|
13,0
|
19,9
|
16,2
|
The equipment must not be directly or indirectly exposed to the sun.
Check for rejected heat from another refrigeration units and avoid that.
26
Place the equipment in a levelled floor.
Do not obstruct the air way in front of the condenser.
Make sure there is a drain preparation (remotes only).
KGL series with shutter must be handled carefully. Open and close shutter
only when needed.
Models to be positioned against a wall keep a safe distance of 2''.
This equipment should be handled by a qualified technician.
2.2 Uncrating
All operations must be done carefully.
All plastic protective films must be removed before using the equipment for
the first time.
1
2
27
3
4
2.3 Check for damage
At the end of production HYDRA KOOL products are carefully inspected. No damaged
units are sent out.
HYDRA KOOL doesn’t take responsibility for damage between factory and client.
Possible damage on the unit must be checked to file a claim near the transportation
company.
The unit must be checked in the following points:
Exterior panels
Doors
Shelves
Glasses
Paint job
Door handles
Base structure
Shutter
28
2.4 Control panel and main features
The pictures below, shows the main features and all necessary controls.
Electronic controller
Light switch
CAUTION
CAUTION
DISCONNET ALL POWER.
RISK OF ELECTRIC SHOK.
MAY HAVE MORE THEN
Power signal
Condensing unit switch
ONE DISCONNET SWITCH
ATTENTION
DEBRANCHER TOUTE
COURANT.
IL PEUT AVOIR PLUS D’UN
INTERRUPTEUR
DISCONNECT ALL
POWER BEFORE
SERVICING UNIT
ATTENTION
RISQUE DE CHOC
ELECTRIQUE.
AVANT TOUT TRAVAIL
COUPER LE COURANT
Hot key connector
Electrical board
Self contained control panel (KGL-OF/DL only)
CAUTION
ATTENTION
FOR THE SHUTTER CORRECT OPEN-
POUR OUVERTURE ET FERMETURE
ING AND CLOSING OPERATIONS, IT IS
CORRECTE DU VOLET ROULANT, IL
MANDATORY FOR ALL THE SHUTTERS
EST OBLIGATOIRE POUR TOUTES
RAILS TO BE CLEAR AND
Hot key connector
Electronic controller
Light switch
Power signal
Condensing unit switch
Shutter control
UNOBSTRUCTED.
LES COULISSES DU VOLET ROULANT
D’ETRE DEGAGEES ET
DEBARRASSEES.
CAUTION
DO NOT OPEN MANUALLY.
IN CASE OF ELECTRICAL FAILURE
FOLLOW THE INSTRUCTIONS IN THE
INSTALLATION AND OPERATION
MANUAL.
ATTENTION
NE PAS OUVRIR MANUELLEMENT.
EN CAS DE PANNE ELECTRIQUE
SUIVRE LES INSTRUCTIONS D’INSTALLATION ET DE FONCTIONNEMENT DU
MODE D’EMPLOI.
Electrical board
CAUTION
CAUTION
DISCONNET ALL POWER.
RISK OF ELECTRIC SHOK.
MAY HAVE MORE THEN
DISCONNECT ALL
ONE DISCONNET SWITCH
POWER BEFORE
SERVICING UNIT
ATTENTION
ATTENTION
DEBRANCHER TOUTE
RISQUE DE CHOC
COURANT.
ELECTRIQUE.
IL PEUT AVOIR PLUS D’UN
AVANT TOUT TRAVAIL
INTERRUPTEUR
COUPER LE COURANT
Self contained control panel (KGL-RS only)
29
Hot key connector
Electronic controller
Light switch
Power signal
Condensing unit switch
Shutter control
Electrical board
Hot key connector
Electronic controller
Light switch
Power signal
Condensing unit switch
CAUTION
CAUTION
DISCONNET ALL POWER.
RISK OF ELECTRIC SHOK.
MAY HAVE MORE THEN
DISCONNECT ALL
ONE DISCONNET SWITCH
POWER BEFORE
SERVICING UNIT
ATTENTION
ATTENTION
DEBRANCHER TOUTE
RISQUE DE CHOC
COURANT.
ELECTRIQUE.
IL PEUT AVOIR PLUS D’UN
AVANT TOUT TRAVAIL
INTERRUPTEUR
COUPER LE COURANT
Self contained control panel (KGL-OS only)
CAUTION
ATTENTION
FOR THE SHUTTER CORRECT OPEN-
POUR OUVERTURE ET FERMETURE
ING AND CLOSING OPERATIONS, IT IS
CORRECTE DU VOLET ROULANT, IL
MANDATORY FOR ALL THE SHUTTERS
EST OBLIGATOIRE POUR TOUTES
RAILS TO BE CLEAR AND
LES COULISSES DU VOLET ROULANT
UNOBSTRUCTED.
D’ETRE DEGAGEES ET
DEBARRASSEES.
30
Electrical board
CAUTION
CAUTION
DISCONNET ALL POWER.
RISK OF ELECTRIC SHOK.
MAY HAVE MORE THEN
DISCONNECT ALL
ONE DISCONNET SWITCH
POWER BEFORE
SERVICING UNIT
ATTENTION
ATTENTION
DEBRANCHER TOUTE
RISQUE DE CHOC
COURANT.
ELECTRIQUE.
IL PEUT AVOIR PLUS D’UN
AVANT TOUT TRAVAIL
INTERRUPTEUR
COUPER LE COURANT
Self contained control panel (KGL-RM only)
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