Hydra Kool KGL-OF-50-S, KGL-OF-40-S, KGL-OF-40-R, KGL-OF-60-S, KGL-OF-60-R Installation And Operation Manual

DOE

Compliant

KGL SERIES - INSTALLATION AND OPERATION MANUAL - V0

2

MVP GROUP CORPORATION

5659 Royalmount Ave.

Montreal, QC, Canada

H4P 2P9

Telephone: (514) 737-9701

Toll Free Telephone: (888) 275-4538

Fax: (514) 342-3854

Toll Free Fax: (877) 453-8832

Email: sales@mvpgroupcorp.com

Website: www.mvpgroupcorp.com

3

INDEX

1 General information 5

1.1 Case description 5

2 Getting started with your KGL series 26

2.1 Location 26

2.2 Uncrating 27

2.3 Check for damage 28

2.4 Control panel and main features 29

2.5 Check serial, model numbers and requested options 33

2.6 Warning/Caution labels 35

2.7 Check your electrical installation 41

2.7.1 Cord connected 41

2.7.2 Permanently connected (remotes only) 42

2.8 Electrical, drain and refrigeration connections (remotes only) 43

2.9 Joining 44

2.10 Plugging and start 50

3 Refrigeration 54

3.1 Self contained refrigeration equipment and defrost 54

3.2 Refrigeration loads (remotes only) 56

4 Electrical 56

4.1. Electrical specifications data 56

4.3. Electrical diagrams 58

4.4. Electronic controller 90

5 Maintenance 93

5.1 Cleaning 93

5.2 Shelf removing/adjustment 94

5.3 Light substitution 94

5.4 Panels and protection grille removal 95

5.5 Condenser cleaning 96

5.6 Evaporator cleaning 96

5.6.1 Evaporator back cleaning (KGL-DL/RS/RM only) 97

5.7 Evap Pan cleaning 98

5.8 Drain inspection 99

5.9 Electric shutter 99

5.9.1 Manual operation 99

5.9.2 Setting position 100

6 Troubleshooting/Service 100

6.1 Troubleshooting 100

6.2 Service 101

7 Warranty 103 8 Notes 104

4

This page has been left blank intentionally.

5

1 General information

1.1 Case description

KGL series model (number) system.

KGL RS 40 S AAA BB CC D

AAA

BB

CC

D

Model variation

RS-Rear doors and electrical shutter

OF-Open front

OS-Open front and electrical shutter

DL-Open front and rear doors

RM-Rear doors and manual shutter

Length

40''

50''

60''

Type of Unit.

S-Self Contained

R-Remote

Basic model

| | | | | |

| | | |

6

34''

60''

12''

16''

11''

12''

10''

23''

22''

KGL SERIES

KGL-OF-XX-S(R)

41''

KGL-OF-40-S(R)

7

50''

61''

KGL-OF-50-S(R)

KGL-OF-60-S(R)

8

KGL-RS/RM-XX-S(R)

KGL-RS/RM-40-S(R)

41''

36''

60''

12''

16''

11''

12''

10''23''

23''

9

KGL-RS/RM-50-S(R)

KGL-RS/RM-60-S(R)

50''

61''

10

KGL-DL-XX-S(R)

36''

60''

12''

16''

11''

12''

10''

23''

KGL-DL-40-S(R)

41''

11

KGL-DL-50-S(R)

50''

KGL-DL-60-S(R)

61''

12

KGL-OS-XX-S(R)

34''

12''

16''

65''

22''

23''

12''

10''

11''

KGL-OS-40-S(R)

41''

13

KGL-OS-50-S(R)

50''

KGL-OS-60-S(R)

61''

14

KGL-OF-40-S(R)

Front

3''

2''

8''

5''

9''

12''

34''

21''

6''

2''

38''

5''

21''

Implantation

Drain outlet

Electrical board

Refrigeration piping

15

Front

KGL-OF-50-S(R)

34''

6''

26'' 25''

5''

8''9''

5''

3''

2''

12''

47

2''

16

KGL-OF-60-S(R)

34''

6''

31''

5''

3''

2''

12''

57''

2''

8''9'' 5''

Front

17

KGL-RS/RM-40-S(R)

34''

6''

26''

25''

5''

8''9'' 5''

3''

2''

8''

38''

2''

4''

2''

Drain outlet

Electrical board

Refrigeration piping

Electrical wiring

Front

18

KGL-RS/RM-50-S(R)

34''

6''

26'' 25''

5''

8''9''

5''

3''

2''

12''

47''

2''

4''

2''

Front

19

KGL-RS/RM-60-S(R)

34''

6''

31''

5''

3''

2''

12''

57''

2''

8''9'' 5''

4''

2''

Front

20

KGL-DL-40-S(R)

34''

6''

21'' 21''

5''

8''9'' 5''

3''

2''

8''

38''

2''

Drain outlet

Electrical board

Refrigeration piping

Front

21

KGL-DL-50-S(R)

34''

6''

25'' 26''

5''

8''9'' 5''

3''

2''

12''

47''

2''

Front

22

KGL-DL-60-S(R)

34''

6''

31'' 31''

5''

8''9'' 5''

3''

2''

12''

57''

2''

Front

23

KGL-OS-40-S(R)

34''

6''

21''

5''

8''

9''

5''

3''

2''

12''

2''

3''

2''

38''

Drain outlet

Electrical board

Refrigeration piping

Electrical wiring

Front

24

KGL-OS-50-S(R)

34''

6''

25''

26''

5''

8''9''

5''

3''

2''

12''

2''

3''

7''

37''

Front

25

KGL-OS-60-S(R)

34''

6''

31'' 31''

5''

8''9'' 5''

3''

2''

12''

57''

2''

12''

3''

Front

26

KGL series intended for grab-n-go, beverage and produce, are type 1 equipment 75°F/55%RH. Temperature of the KGL-OF/OS cases is set for 36°F. Temperature of the KGL-RS/DL/RM cases is set for 39°F.

All shelves of the KGL series have a 31 lb/ft loading limit.

Model

Dimensions

(LxDxH in inches)

Service

dimensions

(LxDxH in inches)

13,0 19,9 16,2 13,0 19,9 16,2 13,0 19,9 16,2 13,0 19,9 16,2

Volume (ft³)

40³'' x 591'' x 33'' 50'' x 591'' x 33'' 60'' x 591'' x 33'' 40³'' x 591'' x 35'' 50'' x 591'' x 35'' 60'' x 64'' x 35'' 40³'' x 64'' x 33'' 50'' x 64'' x 33'' 60'' x 64'' x 33'' 40³'' x 64'' x 35'' 50'' x 64'' x 35'' 60'' x 64'' x 35''

40³'' x 591'' x 35'' 50'' x 591'' x 35'' 60'' x 591'' x 35'' 40³'' x 591'' x 51'' 50'' x 591'' x 56'' 60'' x 64'' x 61'' 40³'' x 591'' x 35'' 50'' x 591'' x 35'' 60'' x 591'' x 35'' 40³'' x 64'' x 51'' 50'' x 64'' x 56'' 60'' x 64'' x 61''

KGL-OF-40-S(R) KGL-OF-50-S(R) KGL-OF-60-S(R) KGL-DL-40-S(R) KGL-DL-50-S(R) KGL-DL-60-S(R) KGL-OS-40-S(R) KGL-OS-50-S(R) KGL-OS-60-S(R) KGL-RS/RM-40-S(R) KGL-RS/RM-50-S(R) KGL-RS/RM-60-S(R)

| | | | | | | | | | | |

2 Getting started with your KGL series

2.1 Location

To your new equipment perform well please respect the following warnings:

This is type 1 equipment, inte nded to work with 75°F / 55%RH.

This equipment is intended for maintaining temperature only.

Be sure products are not ambient temperature (must be cold)

This equipment must be located in an indoor environment.

Check for airdrafts and avoid them.

Air movement from ac units shouldn’t be directed to the equipment.

The equipment must not be directly or indirectly exposed to the sun.

Check for rejected heat from another refrigeration units and avoid that.

27

Place the equipment in a levelled floor.

Do not obstruct the air way in front of the condenser.

Make sure there is a drain preparation (remotes only).

KGL series with shutter must be handled carefully. Open and close shutter only when needed.

Models to be positioned against a wall keep a safe distance of 2''.

This equipment should be handled by a qualified technician.

2.2 Uncrating

All operations must be done carefully.

All plastic protective films must be removed before using the equipment for

the first time.

2

1

28

3

4

2.3 Check for damage

At the end of production HYDRA KOOL products are carefully inspected. No damaged units are sent out. HYDRA KOOL doesn’t take responsibility for damage between factory and client.

Possible damage on the unit must be checked to file a claim near the transportation company.

The unit must be checked in the following points:

Exterior panels

Doors

Shelves

Glasses

Paint job

Door handles

Base structure

Shutter

29

CAUTION

DISCONNET ALL POWER.

MAY HAVE MORE THEN

ONE DISCONNET SWITCH

CAUTION

RISK OF ELECTRIC SHOK.

DISCONNECT ALL POWER BEFORE SERVICING UNIT

ATTENTION

DEBRANCHER TOUTE

COURANT.

IL PEUT AVOIR PLUS D’UN

INTERRUPTEUR

ATTENTION

RISQUE DE CHOC

ELECTRIQUE. AVANT TOUT TRAVAIL COUPER LE COURANT

Self contained control panel (KGL-OF/DL only)

Electronic controller

Light switch

Power signal

Condensing unit switch

Hot key connector

Electrical board

2.4 Control panel and main features

The pictures below, shows the main features and all necessary controls.

CAUTION

DO NOT OPEN MANUALLY.

IN CASE OF ELECTRICAL FAILURE

FOLLOW THE INSTRUCTIONS IN THE

INSTALLATION AND OPERATION

MANUAL.

ATTENTION

NE PAS OUVRIR MANUELLEMENT.

EN CAS DE PANNE ELECTRIQUE SUIVRE LES INSTRUCTIONS D’INSTALLATION ET DE FONCTIONNEMENT DU

MODE D’EMPLOI.

CAUTION

FOR THE SHUTTER CORRECT OPENING AND CLOSING OPERATIONS, IT IS MANDATORY FOR ALL THE SHUTTERS

RAILS TO BE CLEAR AND

UNOBSTRUCTED.

ATTENTION

POUR OUVERTURE ET FERMETURE CORRECTE DU VOLET ROULANT, IL EST OBLIGATOIRE POUR TOUTES

LES COULISSES DU VOLET ROULANT

D’ETRE DEGAGEES ET

DEBARRASSEES.

CAUTION

DISCONNET ALL POWER. MAY HAVE MORE THEN

ONE DISCONNET SWITCH

CAUTION

RISK OF ELECTRIC SHOK.

DISCONNECT ALL POWER BEFORE SERVICING UNIT

Self contained control panel (KGL-RS only)

Electrical board

ATTENTION

DEBRANCHER TOUTE

COURANT.

IL PEUT AVOIR PLUS D’UN

INTERRUPTEUR

ATTENTION

RISQUE DE CHOC

ELECTRIQUE.

AVANT TOUT TRAVAIL

COUPER LE COURANT

Hot key connector

Electronic controller

Light switch

Power signal

Condensing unit switch

Shutter control

30

CAUTION

DISCONNET ALL POWER.

MAY HAVE MORE THEN

ONE DISCONNET SWITCH

CAUTION

RISK OF ELECTRIC SHOK.

DISCONNECT ALL

POWER BEFORE SERVICING UNIT

ATTENTION

DEBRANCHER TOUTE

COURANT.

IL PEUT AVOIR PLUS D’UN

INTERRUPTEUR

ATTENTION

RISQUE DE CHOC

ELECTRIQUE.

AVANT TOUT TRAVAIL

COUPER LE COURANT

Self contained control panel (KGL-OS only)

CAUTION

FOR THE SHUTTER CORRECT OPENING AND CLOSING OPERATIONS, IT IS MANDATORY FOR ALL THE SHUTTERS

RAILS TO BE CLEAR AND

UNOBSTRUCTED.

ATTENTION

POUR OUVERTURE ET FERMETURE CORRECTE DU VOLET ROULANT, IL

EST OBLIGATOIRE POUR TOUTES

LES COULISSES DU VOLET ROULANT

D’ETRE DEGAGEES ET

DEBARRASSEES.

CAUTION

DISCONNET ALL POWER.

MAY HAVE MORE THEN

ONE DISCONNET SWITCH

CAUTION

RISK OF ELECTRIC SHOK.

DISCONNECT ALL POWER BEFORE SERVICING UNIT

Self contained control panel (KGL-RM only)

Electrical board

ATTENTION

DEBRANCHER TOUTE

COURANT.

IL PEUT AVOIR PLUS D’UN

INTERRUPTEUR

ATTENTION

RISQUE DE CHOC

ELECTRIQUE. AVANT TOUT TRAVAIL COUPER LE COURANT

Hot key connector

Electronic controller

Light switch

Power signal

Condensing unit switch

Hot key connector

Electronic controller

Light switch

Power signal

Condensing unit switch

Shutter control

Electrical board

31

CAUTION

DO NOT OPEN MANUALLY.

IN CASE OF ELECTRICAL FAILURE

FOLLOW THE INSTRUCTIONS IN THE

INSTALLATION AND OPERATION

MANUAL.

ATTENTION

NE PAS OUVRIR MANUELLEMENT.

EN CAS DE PANNE ELECTRIQUE SUIVRE LES INSTRUCTIONS D’INSTALLATION ET DE FONCTIONNEMENT DU

MODE D’EMPLOI.

CAUTION

FOR THE SHUTTER CORRECT OPENING AND CLOSING OPERATIONS, IT IS MANDATORY FOR ALL THE SHUTTERS

RAILS TO BE CLEAR AND

UNOBSTRUCTED.

ATTENTION

POUR OUVERTURE ET FERMETURE CORRECTE DU VOLET ROULANT, IL

EST OBLIGATOIRE POUR TOUTES

LES COULISSES DU VOLET ROULANT

D’ETRE DEGAGEES ET

DEBARRASSEES.

Remote control panel (KGL-OF/DL only)

Hot key connector

Electronic controller

Light switch

Power signal

Condensing unit switch

CAUTION

DO NOT OPEN MANUALLY.

IN CASE OF ELECTRICAL FAILURE

FOLLOW THE INSTRUCTIONS IN THE

INSTALLATION AND OPERATION

MANUAL.

ATTENTION

NE PAS OUVRIR MANUELLEMENT.

EN CAS DE PANNE ELECTRIQUE

SUIVRE LES INSTRUCTIONS D’INSTAL-

LATION ET DE FONCTIONNEMENT DU

MODE D’EMPLOI.

CAUTION

FOR THE SHUTTER CORRECT OPENING AND CLOSING OPERATIONS, IT IS MANDATORY FOR ALL THE SHUTTERS

RAILS TO BE CLEAR AND

UNOBSTRUCTED.

ATTENTION

POUR OUVERTURE ET FERMETURE CORRECTE DU VOLET ROULANT, IL

EST OBLIGATOIRE POUR TOUTES

LES COULISSES DU VOLET ROULANT

D’ETRE DEGAGEES ET

DEBARRASSEES.

Electrical board

CAUTION

DISCONNET ALL POWER.

MAY HAVE MORE THEN

ONE DISCONNET SWITCH

CAUTION

RISK OF ELECTRIC SHOK.

DISCONNECT ALL

POWER BEFORE

SERVICING UNIT

ATTENTION

DEBRANCHER TOUTE

COURANT.

IL PEUT AVOIR PLUS D’UN

INTERRUPTEUR

ATTENTION

RISQUE DE CHOC

ELECTRIQUE. AVANT TOUT TRAVAIL COUPER LE COURANT

Remote control panel (KGL-RS only)

Hot key connector

Electronic controller

Light switch

Power signal

Condensing unit switch

Shutter control

32

CAUTION

DO NOT OPEN MANUALLY.

IN CASE OF ELECTRICAL FAILURE

FOLLOW THE INSTRUCTIONS IN THE

INSTALLATION AND OPERATION

MANUAL.

ATTENTION

NE PAS OUVRIR MANUELLEMENT.

EN CAS DE PANNE ELECTRIQUE SUIVRE LES INSTRUCTIONS D’INSTALLATION ET DE FONCTIONNEMENT DU

MODE D’EMPLOI.

CAUTION

FOR THE SHUTTER CORRECT OPENING AND CLOSING OPERATIONS, IT IS MANDATORY FOR ALL THE SHUTTERS

RAILS TO BE CLEAR AND

UNOBSTRUCTED.

ATTENTION

POUR OUVERTURE ET FERMETURE CORRECTE DU VOLET ROULANT, IL

EST OBLIGATOIRE POUR TOUTES

LES COULISSES DU VOLET ROULANT

D’ETRE DEGAGEES ET

DEBARRASSEES.

Remote control panel (KGL-OS only)

CAUTION

FOR THE SHUTTER CORRECT OPENING AND CLOSING OPERATIONS, IT IS MANDATORY FOR ALL THE SHUTTERS

RAILS TO BE CLEAR AND

UNOBSTRUCTED.

ATTENTION

POUR OUVERTURE ET FERMETURE CORRECTE DU VOLET ROULANT, IL

EST OBLIGATOIRE POUR TOUTES

LES COULISSES DU VOLET ROULANT

D’ETRE DEGAGEES ET

DEBARRASSEES.

Electrical board

CAUTION

DISCONNET ALL POWER.

MAY HAVE MORE THEN

ONE DISCONNET SWITCH

CAUTION

RISK OF ELECTRIC SHOK.

DISCONNECT ALL

POWER BEFORE SERVICING UNIT

ATTENTION

DEBRANCHER TOUTE

COURANT.

IL PEUT AVOIR PLUS D’UN

INTERRUPTEUR

ATTENTION

RISQUE DE CHOC

ELECTRIQUE. AVANT TOUT TRAVAIL COUPER LE COURANT

Remote control panel (KGL-RM only)

Hot key connector

Electronic controller

Light switch

Power signal

Condensing unit switch

Hot key connector

Electronic controller

Light switch

Power signal

Condensing unit switch

Shutter control

33

Shutter

Night curtain

Return air grille

Discharge air grille

Only for rear doors model.

2.5 Check serial, model numbers and requested options

Before starting your equipment, check the serial number, model numbers and requested options. This inspection should be made visually in the following items:

34

Self contained numbers

Remote numbers

35

Label 5 Label 3 Label 1 Label 11

Label 23

Label 12 Label 2 Label 4 Label 6

Label 9 Label 7 Label 8

Label 10

Label 9 Label 10

Label 7

Label 8

2.6 Warning/Caution labels

Before starting, HYDRA KOOL products have caution and warning labels to be respected.

Self contained labels

Self contained labels (RS/MR only)

36

Label 9 Label 10

Label 7

Label 8

Label 13 Label 14

Remote labels

Self contained and remote labels (evaporator)

Label 23

37

Self contained labels (OS/RS only)

KGL-OS-XX-S KGL-RS-XX-S KGL-RM-XX-S

Label 17 Label 18 Label 15 Label 16

Label 17

Label 18

Remote labels (OS/RS only)

KGL-OS-XX-R KGL-RS-XX-R KGL-RM-XX-R

Label 17 Label 18 Label 15 Label 16

Label 17 Label 18

38

Shutter rails (OS/RS only)

Label 20

Label 22

Label 19 Label 21

ATTENTION

PIÈCES MOBILES.

NE FAIRE PAS

FONCTIONNER AVEC

DES PIÈCES ENLEVER

CAUTION

MOVING PARTS. DO NOT OPERATE UNIT WITH (PART) REMOVED

Label 1 Label 2

Label 20

Label 22

Label 19

Label 21

Shutter rails (RM only)

39

Label 3 Label 4

-NOTE-

CETTE VITRINE TYPE 1 EST CONÇUE POUR FONCTIONNER SELON LES CONDITIONS DU

MAGASIN ET NE DOIT

DÉPASSER

75 F AND 55% R.H.

-NOTE-

THIS A TYPE 1 CASE AND IS

DESIGNED TO OPERATE AT

THE FOLLOWING STORE

CONDITIONS THAT DOES NOT

EXCEED

75 F AND 55% R.H.

Label 5 Label 6

-NOTE-

CET EQUIPEMENT EST PREVU

UNIQUEMENT POUR LE

STOCKAGE ET EXPOSITION DE

PRODUITS ALIMENTAIRES

EMBALLER

-NOTE-

THIS EQUIPMENT IS INTENDED

FOR THE STORAGE

AND DISPLAY OF PACKAGED

FOOD PRODUCTS ONLY

CAUTION

DISCONNET ALL POWER.

MAY HAVE MORE THEN

ONE DISCONNET SWITCH

Label 7 Label 8

ATTENTION

DEBRANCHER TOUTE

COURANT.

IL PEUT AVOIR PLUS D’UN

INTERRUPTEUR

Label 9 Label 10

ATTENTION

RISQUE DE CHOC

ELECTRIQUE.

AVANT TOUT TRAVAIL

COUPER LE COURANT

CAUTION

RISK OF ELECTRIC SHOK.

DISCONNECT ALL

POWER BEFORE SERVICING UNIT

40

Label 11 Label 12

CAUTION

HOT PARTS. DO NOT OPERATE UNIT WITH (PART) REMOVED

ATTENTION

PIÈCES BRULANTES.

NE FAIRE PAS

FONCTIONNER AVEC LES

PIÈCES ENLEVER

CAUTION

HAZARDOUS MOVING PARTS.

DO NOT OPERATE UNIT

WITH DECK PANS

ATTENTION

PIÈCES MOBILES DANGEREUSES. NE FAIRE PAS FONCTIONNER AVEC

DES PIÈCES ENLEVER

Label 13

Label 15

Label 14

Label 16

CAUTION

DO NOT OPEN MANUALLY.

IN CASE OF ELECTRICAL FAILURE

FOLLOW THE INSTRUCTIONS IN THE

INSTALLATION AND OPERATION

MANUAL.

ATTENTION

NE PAS OUVRIR MANUELLEMENT.

EN CAS DE PANNE ELECTRIQUE SUIVRE

LES INSTRUCTIONS D’INSTALLATION ET DE

FONCTIONNEMENT DU MODE D’EMPLOI.

Label 17

Label 18

CAUTION

FOR THE SHUTTER CORRECT OPEN-

ING AND CLOSING OPERATIONS, IT IS

MANDATORY FOR ALL THE SHUTTERS

RAILS TO BE CLEAR AND

UNOBSTRUCTED.

ATTENTION

POUR OUVERTURE ET FERMETURE

CORRECTE DU VOLET ROULANT, IL

EST OBLIGATOIRE POUR TOUTES

LES COULISSES DU VOLET ROULANT

D’ETRE DEGAGEES ET

DEBARRASSEES.

41

2.7 Check your electrical installation

2.7.1 Cord connected

This equipment must be connected to an outlet with 115V/ 60Hz/ 1 phase.

For the wright connection check tension and frequency stated In the marking plate.

Label 23

Label 21 Label 22

KEEP SHUTTER RAILS CLEAR!

MAINTENIR LES

COULISSES du volet roulant dégagées !

Label 19

KEEP SHUTTER RAILS CLEAR!

Label 20

MAINTENIR LES

COULISSES du volet roulant dégagées !

Nema-5-15P

Nema-5-20P

Warning

- This appliance requires a properly grounded dedicated circuit using a NEMA rated wall receptacle do not remove the grounding prong on the plug or the risk of an injury due to shock from the ungrounded electrical service may occur.

- This product can expose an individual to chemicals that have been identied by the state of California to possibly be dangerous leading to various diseases birth defects or other human reproductive system harm. For more information go to www.p65warnings.ca.gov.

42

2.7.2 Permanently connected (remotes only)

This equipment must be connected to an outlet with 115V/ 60Hz/ 1 phase or

220V/ 60Hz/ 1 phase

For the wright connection check tension and frequency stated In the marking plate.

To proceed to electrical to safe electrical connections follow the steps below:

-Check connections box behind protection grilles (use proper tool);

-Select wiring accordingly with labeling;

-Check ratings on the nameplate for the tension applicable;

-Open connections box and identify correct connector (check tension);

-Prepare wire through correct passage (hole) and connect the 3 wire cable correctly (check phase/neutral/earth labeling);

-Secure connections;

- Close box;

43

Equipments for remote installation come with nitrogen under pressure and an easy prep kit (tubing connections needed only) for installation.

Prepare a drain installation

2.8 Refrigeration and drain assemblies (remotes only)

Installation and service must be performed by a qualified technician.

Equipments for remote installation come with nitrogen under pressure and an easy prep kit (tubing connections needed only) for installation.

44

2.9 Joining

For joining follow the steps described (KGL-OF/DL only).

45

2x - DIN933 M6x80

4x - DIN933 M6x25

12x- DIN9021 M6

6x - DIN934 M6

2X FIT00201301 (189'')

1x

1x 1x

1x

13 10

46

KIT0004U01000

2x KGL-DL

47

2x

1x

10

48

2X - FIT00201301 (189'')

G

49

1x - DIN933 M6x80 2x - DIN9021 M6 1x - DIN934 M6

1x - DIN933 M6x25 2x - DIN9021 M6 1x - DIN934 M6

H

I

H

I

10

+

-

13

50

2.10 Plugging and start

To start your equipment follow the steps:

1 - Check for page with parameters inside the manual.

2 - After uncrating and placed the equipment respecting all warnings set in 2.1 chapter, and all switches are set to off position, connect the equipment.

Make sure you have the correct outlet!

51

Nema-5-20P

3 - Check lights, using button referenced on chapter 2.4. If not working consult the maintenance chapter. KGL-OF/DL/RM only.

3.1 - For KGL-OS/RS, lights and shutter are controlled by key referenced on 2.4 chapter. Turn the key to check lights and shutter. (Open shutter = lights ON)

Open or close shutter only when needed, to prevent motor burning.

4 - Check for shutter normal operation.

4.1 - Electrical shutter.

Keep the shutter rails clear for proper operation.

Turn the key to control the shutter.

Close

Open

52

4.2 - Manual shutter.

5 - Turn ON power button referenced in 2.4 chapter.

Noise will be heard when compressor starts! If compressor doesn’t start, call a technician!

6 - Check for air movement in the discharge air grille.

7 - Before loading, leave the equipment working for about 30 min. With night curtain or shutter on.

Rear doors closed (KGL-RS/DL/RM only).

53

8 - Load your KGL-Series.

Loading must be done respecting loading limits and weight per square foot mentioned in chapter 1. This equipment is intended for maintaining temperature, be sure the products are cold, and not ambient temperature.

After loading check for any obstruction in the discharge and return air grilles.

1

Maintain doors closed after loading. (KGL-DL/RS only)

When loading KGL-OS/RS, using the back doors, objects can fall into the evaporator. Remove them if any encountered there.

54

Volumes inside the KGL must respect the refrigerated shelf area.

9 - If any problem encountered, see troubleshooting or call a technician!

3 Refrigeration

3.1 Self contained refrigeration equipment and defrost

The refrigeration equipment it’s laid out in the base of the equipment.

55

Compressor

Evap pan

Fan

Condenser

Filter

Controller

56

All self contained KBD series use the following equipment: capillary tube, finned coil ventilated systems (condenser/evaporator), hermetic compressor, electrical water evaporation system.

Model

Circuit

pressure

(psig)

Refrigerant

and charge

(OZ)

Defrost

R 404A 24,7 R 404A 26,5 R 404A 33,5 R 404A 35,62 R 404A 31,04 R 404A 46,91

Automatic 4/day Automatic 4/day Automatic 4/day Automatic 4,8/day Automatic 4,8/day Automatic 4,8/day

High side Low side

174 174 174 174 174 174

331 331 331 331 331 331

KGL-OF/OS-40-S KGL-OF/OS-50-S KGL-OF/OS-60-S KGL-DL/RS/RM-40-S KGL-DL/RS/RM-50-S KGL-DL/RS/RM-60-S

| | | | | |

3.2 Refrigeration loads (remotes only)

Installation of remote equipment must be done by a qualified technician.

Model

BTU*/h

4125

4897

5141

4190 4982 5835

TS2 TS2 TS2 TS2 TS2 TS2

00 00 00 00 00 00

Expansion

valve type

*values presented are indicative for 14°F evap, and 90°F ambient.

KGL-OF/OS-40-R KGL-OF/OS-50-R KGL-OF/OS-60-R KGL-DL/RS/RM-40-R KGL-DL/RS/RM-50-R KGL-DL/RS/RM-60-R

| | | | | |

4 Electrical

4.1. Electrical specifications data

Electrical data can be found on the marking plate.

Standard equipment includes led lighting in all shelves and top, and anti sweat heaters. (RS/DL/RM only)

57

Model

Fans

EVP CND

0,28

0,28 0,30 0,20

0,42

0,40

0,45

0,9 0,9

0,45

0,9 0,9

6,67 6,67 6,67 6,67 6,67 6,67

0,52 0,52

0,86

16,42

24

24,06

16,86 24,66 25,02

Lights (all shelves

and top)

0,12

0,54

0,19 0,12 0,15 0,19

Compressor

F.L.A./L.R.A.

8,9/47

16/64 16/64

8,9/47

16/64 16/64

Anti sweat heaters

Evap pan

REAR

Total amps

(self contained)

115V/60Hz/1 phase-self contained amps

The data regards to standard options only.

KGL-OF/OS-40-S KGL-OF/OS-50-S KGL-OF/OS-60-S KGL-DL/RS/RM-40-S KGL-DL/RS/RM-50-S KGL-DL/RS/RM-60-S

| | | | | |

Model

Total amps

(remote)

0,40

0,43 0,49 0,84

1,09 1,45

KGL-OF/OS-40-R KGL-OF/OS-50-R KGL-OF/OS-60-R KGL-DL/RS/RM-40-R KGL-DL/RS/RM-50-R KGL-DL/RS/RM-60-R

| | | | | |

115V/60Hz/1 phase-remote amps

58

KGL-OF/RM-40-S

4.3. Electrical diagrams

IR33F0AHE0

7

1

8

R3

POWER

N

SUPPLY

67

R2

54R12163

5

2

a

1

4

7

6

8 9

10

27

3

5

c

10987

5

6

4

M

32

12

21

22

9

3 4

20

9

11

N

L

31

29

30

3 A

13

24

2111

A2

A1

14

4

5

1

2

3

11

11109

DI

2

L

N

2

3

1

4

5

M

8

59

Nº

Discription

1 2 3 4 5 6 7 9

11 12 13

20

21

22 27 29

30

31

32

Compressor Overload Relay Start capacitor Condenser fan Controller Temperature probe Terminal block Ground connection Evaporator fan Compressor relay Lamp switch Pilot light Switch Run capacitor Transformer Led lighting Socket Evaporative condensate pan

| | | | | | | | | | | | | | | | | | |

60

KGL-OF/RM-50(60)-S

14

A1

A2

11 21

24

13

3 A

30

29

31

L

N

11

9

20

43

9

22

21

12

32

M

4

M

5

65789 10

c

5

3

27

10

9

8

6 7

4

1

a

4

1

2

5

1

32N

L

2

361 2R14 5R276

SUPPLY

N

POWER

R3

7

DI

8 9 10 11

1 1

IR33F0AHE0

4

5

1

2

3

61

Nº

Discription

1 2 3 4 5 6 7 9

11 12 13

20

21

22 27 29

30

31

32

Compressor Overload Relay Start capacitor Condenser fan Controller Temperature probe Terminal block Ground connection Evaporator fan Compressor relay Lamp switch Pilot light Switch Run capacitor Transformer Led lighting Socket Evaporative condensate pan

50 Inch 60 Inch

1 1 1 1 1 1 1

2

1

3

1 1 1 1 1 1

3

1 1

1 1 1 1 1 1 1

2

1

4

1 1 1 1 1 1

5

1 1

Number

for length

| | | | | | | | | | | | | | | | | | |

62

KGL-RS-40-S

31

30

L

N

29

3 A

32

12

M

5

M

27

10

37

5

3

9

8

6 7

1

4

5

2

a

c

2 1

4 3 N

L

2

9

11

9

43 65789 10

A2

13

A1

4

3

BA

4

0

11 21

14 24

1

5

2

43

M

34

C

44

21

7

DI

22

6

3R11 2

R2

64 5

IR33F0AHE0

R3

SUPPLY

POWER

87

N

1 1

91011

8

63

Nº

Discription

1 2 3

4

5

6

7

8 9

11 12 13 21

22 27 29

30

31

32 37

43

44

Compressor Overload Relay Start capacitor Condenser fan Controller Temperature probe Earth two pin plug Terminal block Ground connection Evaporator fan Compressor relay Pilot light Switch Run capacitor Transformer Led lighting Socket Evaporative condensate pan Anti sweat heater Electrical shutter A key switch shutter

| | | | | | | | | | | | | | | | | | | | | |

64

KGL-RS-50(60)-S

14

A1

A2

11 21

24

13

3 A

30

29

31

L

N

11

9

43

9

12

32

M

4

M

5

65789 10

c

5

3

27

10

9

8

6 7

4

1

a

4

1

2

5

1

32N

L

2

34

0

3

C

B

A

4

43

44

M

37

7

1DI1

1

5

4

3

2

6

R3R1 R2

IR33F0AHE0

SUPPLY

POWER

31 2 64 5 87

N

91011

21

22

65

Nº

Discription

50 Inch 60 Inch

Number

for length

1 2 3 4 5 6 7 9

11 12 13 21

22 27 29

30

31

32

37 43 44

1 1 1 1 1 1 1

2

1

3

1 1 1 1 1

3

1 1

2

1 1

1 1 1 1 1 1 1

2

1

4

1 1 1 1 1

5

1 1

2

1 1

Compressor Overload Relay Start capacitor Condenser fan Controller Temperature probe Terminal block Ground connection Evaporator fan Compressor relay Pilot light Switch Run capacitor Transformer Led lighting Socket Evaporative condensate pan Anti sweat heater Electrical shutter A key switch shutter

| | | | | | | | | | | | | | | | | | | | |

66

M

30

31

32

M

12

M

29

L

3 A

N

9

8

11

4

20

3

21

9

22

7

5

6

3 4 1098

1

6

2

27

3

4

10

7 8 9

4

1

L

2 1

13

A2

A1

1

6

5

a

c

2

N3

4

24

2111

14

5

IR33F0AHE0

11

DI

5

2

R1

1 42 3

R27R3

POWER

N

SUPPLY

67 811109

37

KGL-DL-40-S

67

Nº

Discription

1 2 3 4 5 6 7 9

11 12 13

20

21

22 27 29

30

31

32 37

Compressor Overload Relay Start capacitor Condenser fan Controller Temperature probe Terminal block Ground connection Evaporator fan Compressor relay Lamp switch Pilot light Switch Run capacitor Transformer Led lighting Socket Evaporative condensate pan Anti sweat heater

| | | | | | | | | | | | | | | | | | | |

68

M

5 4

30

31

32

12

M

5

3

27

4

10

9

8

6 7

4

5

1

2

1

32N

L

8

29

3 A

L

N

9

20

11

4

22

21

3

9

5

4356 7

1

A2

11 21

13

a

c

2

7

IR33F0AHE0

9 10

2

6

1 2

R1

14A124

3 4 5R276

SUPPLY

N

POWER

R3

8DI9 10 11

1 1

37

KGL-DL-50(60)-S

69

Nº

Discription

50 Inch 60 Inch

Number

for length

1 2 3 4 5 6 7 9

11 12 13

20

21

22 27 29

30

31

32 37

1 1 1 1 1 1 1

2

1

3

1 1 1 1 1 1

3

1 1

2

1 1 1 1 1 1 1

2

1

4

1 1 1 1 1 1

5

1 1

2

Compressor Overload Relay Start capacitor Condenser fan Controller Temperature probe Terminal block Ground connection Evaporator fan Compressor relay Lamp switch Pilot light Switch Run capacitor Transformer Led lighting Socket Evaporative condensate pan Anti sweat heater

| | | | | | | | | | | | | | | | | | | |

70

43

3

C

7

3

B

4

6 3

0

44

9 10 11

SUPPLY

N

R2

POWER

R3

6

R1

4

21

24

2

A2

11

A1

14

10

13

1 2 3 4 5 76 8

A

IR33F0AHE0

5

1

7 86

5

394

22

21

9

M

3

2

1

4

N L

1

3 2

2

M

5

c

5

a

5

1

9

10

8

6 7

4

2

3

1

4

M

12

27

M

4

9

N

L

11

32

31

3 A

29

30

7

1DI1

8

KGL-OS/RM-40-S

71

Nº

Discription

1 2 3 4 5 6 7 8 9

11 12 13 21

22 27 29

30

31

32

37 43 44

Compressor Overload Relay Start capacitor Condenser fan Controller Temperature probe Earth two pin plug Terminal block Ground connection Evaporator fan Compressor relay Pilot light Switch Run capacitor Transformer Led lighting Socket Evaporative condensate pan Anti sweat heater Electrical shutter A key switch shutter

| | | | | | | | | | | | | | | | | | | | | |

72

31

32

11

L

N

9

4

M

27

12

M

4

1

3

2

4

7

6

8

10

9

1

5

a

5

c

5

M

2

3

1

L

N

4

1

2

3

M

9

21

22

493

5

6

87

1

5

IR33F0AHE0

A

86754321

13

10

14

A1

11

A2

2

24

21

4

R1

6

R3

POWER

R2

N

SUPPLY

11109

44

0

36

4

B

3

7

C

3

43

30

29

3 A

1DI1

7

KGL-OS/RM-50(60)-S

73

Nº

Discription

50 Inch 60 Inch

Number for

length

1 2 3 4 5 6 7 9 11

12 13

21 22 27 29

30

31 32 37 43

44

1 1 1 1 1 1 1

2

1

3

1 1 1 1 1

3

1 1

2

1 1

1 1 1 1 1 1 1

2

1

4

1 1 1 1 1

5

1 1

2

1 1

Compressor Overload Relay Start capacitor Condenser fan Controller Controller Temperature probe Terminal block Ground connection Evaporator fan Compressor relay Pilot light Switch Run capacitor Transformer Led lighting Socket Evaporative condensate pan Anti sweat heater Electrical shutter A key switch shutter

| | | | | | | | | | | | | | | | | | | | |

74

IR33F0AHE0

7

R3

POWER SUPPLY

R2R1

6

M

12

21

22

9

20

9

11

N

L

29

30

3 A

4

5

1

2

3

11

DI

5

M

39

8

N

675421 3

10987

5

6

34

11109

KGL-OF-40-R

75

Nº

Discription

1 7 9 11

12

20

21 22 29

30

39

Compressor Temperature probe Terminal block Ground connection Evaporator fan Lamp switch Pilot light Switch Transformer Led lighting Solenoide valve

| | | | | | | | | | |

76

KGL-OF-50(60)-R

3 A

30

29

L

N

11

9

20

43

9

22

21

12

M

5

65789 10

361 2R14 5R276

SUPPLY

N

POWER

R3

7

DI

8 9 10 11

1 1

IR33F0AHE0

4

5

1

2

3

39

77

Nº

Discription

50 Inch 60 Inch

Number for

length

6 7 9 11

12

20

21 22 29

30

39

1 1

2

1

3

1 1 1 1

3

1

1 1

2

1

4

1 1 1 1

5

1

Controller Temperature probe Terminal block Ground connection Evaporator fan Lamp switch Pilot light Switch Transformer Led lighting Solenoide valve

| | | | | | | | | | |

78

KGL-RS-40-R

30

M

12

M

29

3 A

L

N

9

11

M

5

M

37

4

3

34

3A4

3

B

34

C

0

M

43

44

10

5

9

43 6 789

R1

2

1

5

6

1 32R24 65

R3

SUPPLY

POWER

7

N

7

21

22

DI

11

8 910

IR33F0AHE0

39

79

Controller Temperature probe Earth two pin plug Terminal block Ground connection Evaporator fan Pilot light Switch Transformer Led lighting Anti sweat heater Solenoide valve Electrical shutter A key switch shutter

Nº

Discription

6 7 8 9

11 12 21

22 29

30

37 39 43

44

| | | | | | | | | | | | | |

80

KGL-RS-50(60)-R

30

29

L

N

9

3 A

11

5

M

12

M

37

4

3

4

A

4

M

44

3

C

43

3

B

3

0

43

4396578910

2

1

5

6

R1 R2

312 4

7

21

22

SUPPLY

POWER

R3

65 7

N

1

8 910

DI

1

11

IR33F0AHE0

39

81

Controller Temperature probe Terminal block Ground connection Evaporator fan Pilot light Switch Transformer Led lighting Anti sweat heater Solenoide valve Electrical shutter A key switch shutter

6

7

9

11 12 21

22 29

30

37 39 43

44

1 1

2

1

3

1 1

1 3 2

1

1 1

2

1

4

1 1

1 5 2

1

| | | | | | | | | | | | |

Nº

Discription

50 Inch 60 Inch

Number for

length

82

KGL-DL-40-R

M

30

M

12

M

29

L

3 A

N

9

11

4

20

3

21

9

22

7

5

6

3 4 1098

1

6

37

5

IR33F0AHE0

11

DI

5

2

R1

1 42 3

R27R3

POWER

N

SUPPLY

67 811109

39

83

Nº

Discription

Controller Temperature probe Terminal block Ground connection Evaporator fan Pilot light Switch Transformer Led lighting Anti sweat heater Solenoide valve

6 7 9

11 12 21

22 29

30

37 39

| | | | | | | | | | |

84

KGL-DL-50(60)-R

M

30

12

M

5

8

29

3 A

L

N

9

20

11

4

22

21

3

9

5

4356 7

1

37

7

IR33F0AHE0

9 10

2

6

1 2R13 4 5R276

SUPPLY

N

POWER

R3

8DI9 10 11

1 1

39

85

Controller Temperature probe Terminal block Ground connection Evaporator fan Lamp switch Pilot light Switch Transformer Led lighting Anti sweat heater Solenoide valve

6

7

9

11 12

20

21

22 29

30

37 39

1 1

2

1

3

1 1 1

1 3 2

1

1 1

2

1

4

1 1 1

1 5 2

1

| | | | | | | | | | | |

Nº

Discription

50 Inch 60 Inch

Number for

length

86

44

3

IR33F0AHE0

DI

1

1110987

R3

POWER

N

SUPPLY

1

0

4

B

3

A

4

7

543R221

R1

2

6

C

6

9 104

5

6

87

1

22

21

9

5

3

M

43

7

5

M

1

2

3

36

M

4

L

N

3 A

29

30

M

12

M

9

11

39

KGL-OS-40-R

87

Controller Temperature probe Terminal block Ground connection Evaporator fan Pilot light Switch Transformer Led lighting Solenoide valve Electrical shutter A key switch shutter

6 7 9

11 12 21

22 29

30

39 43

44

| | | | | | | | | | | |

Nº

Discription

88

30

29

3 A

L

N

9

4

M

12

M

5

2

1

3

6

7

M

43

21

22

9

43

5

6

7

5

IR33F0AHE0

8

4

7

2

1

98 10

2

1

R1

6

543

R267R3

POWER

N

SUPPLY

44

A B

3

0

4

C

3

1DI1

11109

11

39

KGL-OS-50(60)-R

89

Controller Temperature probe Terminal block Ground connection Evaporator fan Pilot light Switch Transformer Led lighting Solenoide valve Electrical shutter A key switch shutter

6 7 9

11

12 21

22 29 30 39 43 44

1 1

2

1

3

1 1 1

3

1 1 1

1 1

2

1

4

1 1 1

5

1 1 1

| | | | | | | | | | | |

Nº

Discription

50 Inch 60 Inch

Number

for length

90

4.4. Electronic controller

Carel - IR33F0AHE0

Power supply

Model Voltage Power

Insulation guaranteed by the power supply

Inputs

Probe type

IRxxxxExxxx

Maximum ditance of probes and digital inputs less than 10 m.

IRxxxxExxxx

S1 (probe 1)

230 V~, 50/60 Hz 3 VA, 25 mA~max.

reinforced

basic

IRxxxxAxxxx

Note: during installation keep the power and loads connection separate from probe cables,

IRxxxxAxxxx

S2 (probe 2)

115V~, 50/60 Hz 3 VA, 50 mA~max.

6mm clearance, 8 mm creepage

externally guaranteed by safety

1 ºC in the - 50T50 ºC range

10 kΩ at 25 ºC, - 50T90 ºC range

50 kΩ at 25 ºC, - 40T150 ºC range

985 Ω a 25 ºC, range da - 50T150 ºC

1,5 ºC in the - 20T115 ºC range

2 ºC in the - 50T50 ºC range

3mm clearance, 4 mm creepage

IRxxxxHxxxx

digital inputs, repeater display and supervisory system.

IRxxxxHxxxx

measurement error:

DI 1

DI 2

S3 (probe 3)

S4 (probe 4)

115 to 230 V~, 50/60 Hz 6 VA, 50 mA~max.

3750 V insulation

transformer (SELV power supply)

3 ºC in the - 50T90 ºC range

4 ºC in the - 20T115 ºC range

4 ºC in the - 50T150 ºC range

1250V insulation

IRxxxxLxxxx

Std. CAREL NTC

NTC high

PTC std. CAREL

12 to 24V~, 50/60 Hz, 12 to 30 Vdc

insulation in reference

NTC (IRxxx0xxxxx) o NTC e PTC (IRxxx7xxxxx)

free contact, contact resistance < 10 Ω, closing current 6 mA

insulation from relay outputs

3 VA, 300 mA~/mAdc max.

IRxxxx0xxxx

temperature

(specic model)

12V~, 50/60 Hz, 12 to 18 Vdc

to very low voltage parts

NTC (IRxxx0xxxxx) o NTC e PTC (IRxxx7xxxxx)

Use only SELV power supply

TECHNICAL SPECIFICATIONS

91

Controller must be handled by a qualified technician.

Relay outputs

SSR outputs

Connessioni

depending on the model

Model Relay P. Supply Probes for wires from 12 A

EN 60730-1 UL 873

model

IRxxxxxx0xx screw screw screw 0.5 a 2.5 mm²

IRxxxxxx2xx removable removable removable

IRxxxx(E,A)x5xx vertical screw vertical screw vertical screw

IRxxxx(E,A)x1xx faston faston removable

IRxxxx(E,A)x3xx faston faston screw

relay

R2 (*)

R3 (*)

R1,R2

R1

R2,R3

R1 (*)

R4 (*)

250 V~ 250 V~

5(1)A 5 A resistive 1FLA

5 A resistive 1FLA

8 A resistive 2FLA

12 A resistive 5FLA

6 LRA C 300

5(1)A

8 (4)A N.O.

6 (4)A N.C. 12 LRA

2 (2)A N.O./N.C. C300

30 LRA C300

12 (2)A N.O./N.C.

operating operating

100000 300000

(*): Relay not suitable for uorescent loads (neon lights, ...) that use starters (ballasts) with phase-shift

the installer has to provide the correct dimensioning of the power supply and cable connection between the

cycles cycles

capacitors. Fluorescent lamps with electronic control devices or without phase-shift capacitors can be used,

instruments and the loads. Depending on the model, the maximum current in the common terminals 1, 3 or 5 is

Type of connection

Cross-section Max. current

IRxxxx(E,A)

IRxxxx(O,L,H)

(N,R,C,B,A,M,L,T)xxx

(P,Q,S,U,V,X,Y,Z)xxx

(N,R,C,B,A,M,L,T)xxx

(P,Q,S,U,V,X,Y,Z)xxx

within the operating limits specied for each type of relay.

12 A. When using the controller at maximum operating temperature and full load, use cables featuring a maximum operating temperature of 105 ºC at least.

reinforced

basic

3 mm clearance, 4 mm creepage

1250 V insulation

6 mm clearance, 8 mm creepageinsulation from very low voltage parts

insulation between the relay outputs indipendent

Max output voltage : 12 Vdc, Output resistance: 600 Ω, Max output current: 20 mA

3750 V insulation

92

Controller must be handled by a qualified technician.

Normal operation

Buttons on the keypad

· if pressed for more than

if pressed for more than

· if pressed for more than 5 s together

· if pressed for more than 5 s together with DOWN/DEF button, enables/disables

· if pressed for more than 5 s together with PRG/MUTE button, accesses the

· if pressed for more than 5 s together with UP/AUX button, enables/disables

· if pressed for more than 5 s with SET button, starts the procedure for printing

· if pressed for more than 1 s together with DOWN/DEF button, displays a

· if pressed for more than 1 s together with SET button, displays a submenu

Star t-up : if Automatic address pressed for assignment: more than if pressed for 1 s enters 5 s at start-up, the automatic serial starts the address assigning

default procedure

parameter

setting

· in the event of alarm:

parameters

active alarm with manual reset

printing the report (function available, with management to be implemented)

silences the audible · if pressed for more than 5 s together

· if pressed for more than 5 s together with PRG/MUTE button, resets any

· if pressed for more than 5 s together with UP/AUX, starts the procedure for

alarm (buzzer) and with the UP/AUX button resets any disables the alarm relay alarm with manual reset

5 s accessed the menu

1 s, enables/disables

Button Press. the button alone Pressing together with other buttons

5 s, enables/disables a

1 s, displays and/or set

with the SET button, accesses the

the continuous cycle operation

menu for setting the type “C“ parameters “C“ (configuration) or downloading the parameters

the continuous cycle operation

for setting type “F”

the auxiliary output

manual defrost

the set point

menu for setting the type “C“

(frequent) parameters

(configuration) or downloading the

the reports (function available, with management to be implemented)

submenu with the HACCP alarm parameters (HA, HAn, HF, HFn)

with the HACCP alarm parameters (HA, HAn, HF, HFn)

Set

Prg

mute

aux

def

Signals on the display

The blinking status indicates a request for activatuin that cannot be implemented until the end of the corresponding delay times.

compressor ON comp. OFF compressor request fan ON fan OFF fan request

defrost in progress auxiliary output

delayed externalALARM

CLOCK

LIGHT

SERVICE

HACCP

CONTINUOUS

CYCLE

DEFROST

Function

COMPRESS.

FAN

ONIcon OFF blink Startup

AUX

sent

HACCP

at least one timed

auxiliary output auxiliary output

no malfunction

HACCP fu n ct ion HACCP a l arm ( HA an d/or HF)HACCP fu n ct ion enabled

not enabled request

not enabled

no timed defrost is ON if Real-Timeclock alarm

anti-sweat heater function active

malfunction (eg. EEPROM error

or probe fault)

present Clock present

no alarm present

alarm (before the

defrost has been

LIGHT ACTIVE LIGHT NOT ACTIVE

set

expiry of the time “A7“ )

auxiliary output anti-sweat heater function active

alarms in normal operation (eg. high/low temp.) or alarm from ext. digital input immediate or delayed

AUX ac t ive AUX not active

defrost not required defrost request

enabled

93

/3 Probe display response MSYF

MSYF MSYF

SYF SYF

MSYF

YF

MS

-

ºC/ºF ºC/ºF ºC/ºF

min

hours

min

ag

-

C

C F F

C F

F

C

C C

0

-20 rl

0,1

0 0

1

0

0 0

0

0,0 0,0 2,0

0 8

30

0

2 2

15

20

r2 20 15

250 250

1

4 4

/5

/A2

/c1

Select ºC or ºF 0: ºC 1: ºF

Conguration of probe 2 (S2)

0: Probe absent 1: Product probe (display only) 2: Defrost probe 3: Condenser probe

4: Antifreeze probe

Calibration of probe 1 Temperature set point Control delta

Minimum compressor OFF time

Interval between defrosts Maximum defrost duration, evaporator

St rd c2 dl

dP1

Symbol Code Parameter Models UOM Type Min Max Def.

Main parameters

5 Maintenance

5.1 Cleaning

All operations must be done with the unit disconnected.

Clean surfaces (glass/metal/plastic) with soft detergents or warm water. Do not use abrasive cleanser.

94

5.2 Shelf removing/adjustment

All operations must be done with the unit disconnected.

To remove or adjust shelves take care with light connections.

2

1

5.3 Light substitution

To replace lights follow the steps:

Turn off power and unplug the equipment.

95

- Disconnect the light

- Unscrew the light and remove the light

- Insert a new light in the same place of the old one

- Screw the light and connect it

- Plug and turn on the light

2

1

5.4 Panels and protection grille removal

96

5.5 Condenser cleaning

This operation must be performed by a qualified technician.

All operations must be done with the unit disconnected.

Condenser must be regularly cleaned (every month). Use a brush or vacuum it. To get to the condenser must remove frontal protection.

5.6 Evaporator cleaning

This operation must be performed by a qualified technician.

All operations must be done with the unit disconnected.

To access the evaporator:

- Lift and remove exposition panels

- Use tool for the screws and clean

97

5.6.1 Evaporator back cleaning (KGL-DL/RS/RM only)

The back of the evaporator must be checked for obstruction every day.

This operation must be performed by a qualified technician.

All operations must be done with the unit disconnected.

98

5.7 Evap Pan cleaning

This operation must be performed by a qualified technician.

All operations must be done with the unit disconnected.

Pan can be hot!

This operation must be done weekly.

To access the evap pan:

- Remove protection grille.

- Unplug the evap pan.

- Relieve the screws and take the evap pan off.

- Clean with soft detergent or warm water.

99

5.8 Drain inspection

Check for drain obstruction and correct position every month (Remotes only).

5.9 Electric shutter

5.9.1 Manual operation

This operation must be performed by a qualified technician.

Manual opening of the shutter only for no power situation.

Make sure to insert the key in the correct place.

For more informations go to www.somfy.com

Open

Close

10 0

5.9.2 Setting position

This operation must be performed by a qualified technician.

For more informations go to www.somfy.com

6 Troubleshooting/Service

6.1 Troubleshooting

Service must be performed by a qualified technician.

Doors not closing: Check for leveled floor.

Check for obstruction.

Remove doors and check the bearings.

Lights not working: Check light switch position.

Check light connections.

Warm case temperature: Check for air return grille obstruction.

Check for air drafts.

Check store temperature.

Check for condenser obstruction and cleaning.

Check for frozen evaporator.

Check set point.

Display area is over filled.

Fans not working: Check electrical connections.

Check for any debris.

Case not aligning: Check for leveled floor.

Check instructions for joining.

Display not working: Check main power switch position..

Check electrical connections.

Compressor not starting: Disconnect switch open.

Blown fuse.

Overload protective tripped.