Hydra-Kool KBD-CG Owner’s Manual

DOE
Compliant
KBD SERIES - INSTALLATION AND OPERATION MANUAL - V0
MVP GROUP CORPORATION
5659 Royalmount Ave.
Montreal, QC, Canada
Toll Free Telephone: (888) 275-4538
Toll Free Fax: (877) 453-8832
Email: sales@mvpgroupcorp.com
Website: www.mvpgroupcorp.com
H4P 2P9
Fax: (514) 342-3854
2
1 General information 5
1.1 Case description 5
2 Getting started with your KBD series 18
2.1 Location 18
2.2 Uncrating 19
2.3 Check for damage 19
2.4 Control panel and main features 20
2.5 Check serial, model numbers and requested options 21
2.6 Warning/Caution labels 22
2.7 Check your electrical installation 26
2.8 Electrical, drain and refrigeration connections (remote only) 26
2.9 Joining 27
2.10 Plugging and start 35
3 Refrigeration 36
3.1 Self contained refrigeration equipment and defrost 36
3.2 Refrigeration loads (remotes only) 38
4 Electrical 38
INDEX
4.1. Electrical specifications data 38
4.2. Electrical service receptacles (optional) 39
4.3. Electrical diagrams 40
4.4. Electronic controller 48
5 Maintenance 51
5.1 Cleaning 51
5.2 Shelf removing/adjustment 52
5.3 Sliding doors removal 53
5.4 Light substitution 53
5.5 Panels and protection grille removal 54
5.6 Condenser cleaning 55
5.7 Evaporator cleaning 56
5.8 Evap Pan cleaning 57
5.9 Drain inspection 58
6 Troubleshooting/Service 58
6.1 Troubleshooting 58
6.2 Service 60
7 Warranty 62 8 Notes 63 Annex-A Dry KBD-Series 64
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4
1 General information
1.1 Case description
KBD series model (number) system.
KBD CG 40 S AAA BB CC D
AAA
Basic model
BB
Model variation
|
CG-Curved Glass
|
FG-Front Glass
| |
| | | |
CC
Length
40''
50''
60''
D
Type of Unit.
|
S-Self Contained
|
R-Remote
|
D-Dry
|
5
KBD SERIES
35''
15''
12''
18''
54''
23''
KBD-CG-XX-S(R)(D)
7''8''8''
8''
23''
39''
KBD-CG-40-S(R)(D)
6
51''
KBD-CG-50-S(R)(D)
59''
KBD-CG-60-S(R)(D)
78''
KBD-CG-80-S(R)(D)
7
20''
35''
18''
54''
23''
KBD-FG-XX-S(R)(D)
7''8''8''
8''
23''
39''
KBD-FG-40-S(R)(D)
8
51''
KBD-FG-50-S(R)(D)
59''
KBD-FG-60-S(R)(D)
78''
KBD-FG-80-S(R)(D)
9
Implantation
Drain outlet
Switchboard
Upper output
28''
23''
41''
Front11Front
11''
5'' 4''
2''
3''
4''12''
19''
19''2''
6''
34''
10
KBD-CG/FG-40-S(D)
11''
4''5''
2''
3''
12'' 4''
25''
23''
53''
2'' 25''
6'' 28''
34''
KBD-CG/FG-50-S(D)
11''
4''5''
2''
3''
12'' 4''
29''
23''
61''
29''
2''
6'' 28''
34''
Front
KBD-CG/FG-60-S(D)
12
11''
4''5''
2''
3''
12'' 7''
53''
23''
78''
Front
2'' 22''
6'' 28''
34''
KBD-CG/FG-80-S(D)
13
11'' 23''
5'' 4''
3''
4''12''
19''
41''
19''2'' 2''
6''
28''
34''
Front
KBD-CG/FG-40-R(D)
14
11''
5''5''
2''2'' 25''
3''
12'' 4''
25''
23''
6'' 28''
34''
KBD-CG/FG-50-R(D)
53''
Front
15
11''
4''5''
2''
3''
12'' 4''
29''
23''
61''
Front
29''
2''
6'' 28''
34''
KBD-CG/FG-60-R(D)
16
11''
5''5''
2''
3''
12'' 4''
53''
23''
78''
Front
2'' 22''
6'' 28''
34''
KBD-CG/FG-80-R(D)
17
KBD series intended for pastry and bakery are type 1 equipment - 75°F/55%RH. Temperature of pastry and bakery cases is set for 39°F.
All glass shelves of the KBD series have a 5,5 lb/ft loading limit.
Model
KBD-CG/FG-40-S(R)(D) KBD-CG/FG-50-S(R)(D) KBD-CG/FG-60-S(R)(D) KBD-CG/FG-80-S(R)(D)
2 Getting started with your KBD series
2.1 Location
To your new equipment perform well, please respect the following warnings:
This is type 1 equipment, intended to work with 75°F / 55%RH.
This equipment is intended for maintaining temperature only.
Be sure products are not ambient temperature (must be cold).
This equipment must be located in an indoor environment.
Check for airdrafts and avoid them.
Air movement from ac units shouldn’t be directed to the equipment.
The equipment must not be directly or indirectly exposed to the sun.
Check for rejected heat from another refrigeration units and avoid that.
Place the equipment in a levelled floor.
Do not obstruct the air way in front of the condenser.
Make sure there is a drain preparation (remotes only).
After servicing always close the doors.
This equipment should be handled by a qualified technician.
Dimensions
(LxDxH in inches)
393''x331''x53''
|
511''x331''x53''
|
59''x331''x53''
|
783''x331''x53''
|
Service dimensions
(LxDxH in inches)
393''x461''(551'')x53''
|
511''x461''(551'')x53''
|
59''x461''(551'')x53''
|
783''x461''(551'')x53''
|
Volume (ft)
13,3/15,6
|
17,5/20,5
|
20,3/23,8
|
26,6/31,1
|
18
2.2 Uncrating
All operations must be done carefully.
All plastic protective films must be removed before using the equipment for the first time.
1
3
2
4
2.3 Check for damage
At the end of production HYDRA KOOL products are carefully inspected. No damaged units are sent out. HYDRA KOOL doesn’t take responsibility for damage between facto­ry and client.
19
Possible damage on the unit must be checked to file a claim near the transportation company.
The unit must be checked in the following points:
Exterior panels
Doors
Shelves
Glasses
Paint job
Door handles
Base structure
2.4 Control panel and main features
The pictures under, shows the main features and all necessary controls.
Electronic controller
Light switch
Power signal
Power switch
Electrical board
Hot key connector
Evap pan outlet
Self contained control panel
20
Electronic controller
Light switch
Power signal
Power switch
Remote control panel
Discharge air grille Return air grille
Tilt down front glass
Sliding doors
2.5 Check serial, model numbers and requested options
Before start your equipment, check the serial number, model numbers and requested options. This inspection should be made visually in the following items:
21
Self contained numbers
Remote name plate
2.6 Warning/Caution labels
Before starting, HYDRA KOOL products have caution and warning labels to be respected.
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Self contained labels
Label 1 Label 2 Label 3 Label 4
Label 5 Label 6 Label 7 Label 8
Remote labels
Label 9 Label 10
Label 11 Label 12
Label 11
Label 2 Label 8
Label 12
Self contained and remote labels (evaporator)
Label 13
Label 4 Label 3 Label 6 Label 5
Label 14
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