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CSI-F-10
User Manual
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HYDAC CSI-F-10 User Manual

GSM Radio Module CSI-F-10
User Manual
English (translation of original instructions)
Status 29.01.2009 HYDAC ELECTRONIC GMBH Part.-Nr.: 669752
Status 29.01.2009 HYDAC ELECTRONIC GMBH Part.-Nr.: 669752
Table of Contents
General...........................................................................................................................9
1
1.1 Previous Knowledge..............................................................................................9
1.2 Structure of the Manual.........................................................................................9
1.3 Copyright Protection ...........................................................................................10
1.4 Note on Warranty.................................................................................................10
1.5 Declaration of Conformity .........................................................................10
2 Safety ...........................................................................................................................11
2.1 General Safety Precautions ................................................................................11
2.2 Antenna.................................................................................................................12
2.3 Electronic Devices...............................................................................................12
2.4 Potentially Explosive Substances / Locations..................................................12
2.5 Air travel ...............................................................................................................12
2.6 Safety-Related Applications ...............................................................................12
2.7 SIM card................................................................................................................12
2.8 Loss / Theft of the SIM card or of the Device....................................................12
3 Proper/Designated Use...............................................................................................13
3.1 Stand alone operation.........................................................................................14
3.2 Operation as GSM modem on a CMU 1000........................................................14
4 Installation...................................................................................................................15
4.1 Unpacking.............................................................................................................15
4.2 Installing the Unit.................................................................................................15
5 Setup and Function.....................................................................................................16
5.1 Display elements / Connections.........................................................................16
5.2 Pin connections...................................................................................................17
5.3 Connection examples for sensors .....................................................................18
5.3.1 HYDACLab® to Connection 1 and CS 1000 to Connection 2 ......................... 18
5.3.2 AS 1000 to Connection 1 and CS 1000 to Connection 2................................19
5.3.3 HYDACLab® and AS 1000 to Connection 1.................................................... 20
5.4 Connection to Condition Monitoring Unit CMU 1000 .......................................21
6 Commissioning...........................................................................................................22
6.1 Insert SIM card.....................................................................................................22
6.2 Program enable....................................................................................................23
6.3 Voltage supply with communication via direct connection with interface
module CSI-B-2...............................................................................................................24
6.3.1 Device Connection..........................................................................................25
6.3.2 Connection Setup ........................................................................................... 26
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6.4 Voltage supply with communication via direct connection to Portable Data
Recorder HMG 510..........................................................................................................34
6.4.1 Device Connection..........................................................................................35
6.4.2 Connection Setup ........................................................................................... 36
6.5 Voltage supply with communication via GSM mobile radio connection
(standard application)....................................................................................................44
6.5.1 Device connection ..........................................................................................45
6.5.2 Connection Setup ........................................................................................... 45
6.6 Voltage supply and communication via Condition Monitoring Unit CMU 1000..
...............................................................................................................................52
6.6.1 Device Connection..........................................................................................52
6.6.2 Connection Setup ........................................................................................... 53
7 Configuration Using CMWIN PC Software................................................................57
7.1 Actions..................................................................................................................57
7.1.1 Display Device Status ........................................................................................57
7.1.2 Display Device Information .............................................................................58
7.1.3 Display Measured Values ...............................................................................59
7.1.4 Performing a Dialog ........................................................................................60
7.1.5 Managing Configurations................................................................................63
7.1.6 Set bus address..............................................................................................64
7.1.7 Managing sensor constellations .....................................................................64
7.1.8 Sending a text message ................................................................................. 65
7.2 Extras....................................................................................................................66
7.2.1 Update Firmware ............................................................................................ 66
8 CM Editor.....................................................................................................................69
8.1 Menu Bar...............................................................................................................70
8.1.1 File .................................................................................................................. 70
8.1.2 CM Program ...................................................................................................71
8.1.3 Grouping ......................................................................................................... 75
8.1.4 Device.............................................................................................................75
8.1.5 Sensor constellation .......................................................................................76
8.1.6 Extras..............................................................................................................78
8.2 Window Divisions................................................................................................79
8.2.1 "Function Properties" Window ........................................................................79
8.2.2 "Function List" Window ...................................................................................79
8.2.3 "Linked Functions" Window ............................................................................ 79
8.2.4 "Functions" Window........................................................................................79
9 CM Program Functions...............................................................................................80
9.1 General Information Concerning Functions......................................................80
9.1.1 Inputs / Outputs ..............................................................................................80
9.1.2 Parameters ..................................................................................................... 81
9.2 Data Sources........................................................................................................82
9.2.1 Numerical Constant ........................................................................................ 82
9.2.2 Measured value .............................................................................................. 82
9.2.3 Digital Input.....................................................................................................82
9.2.4 Numerical Entry .............................................................................................. 83
9.2.5 Boolean Entry ................................................................................................. 83
9.2.6 Time Sensor ...................................................................................................84
9.2.7 Clock Timer.....................................................................................................84
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9.2.8 Error Event......................................................................................................85
9.2.9 Boolean Constants .........................................................................................85
9.3 Numerical Calculations.......................................................................................86
9.3.1 Addition...........................................................................................................86
9.3.2 Subtraction......................................................................................................86
9.3.3 Multiplication ................................................................................................... 86
9.3.4 Division ........................................................................................................... 86
9.3.5 Division Remainder.........................................................................................87
9.3.6 Absolute Value................................................................................................87
9.3.7 Change of Algebraic Sign ............................................................................... 87
9.3.8 Rounding ........................................................................................................87
9.3.9 Raising to a Higher Power ..............................................................................88
9.3.10 Square Root....................................................................................................88
9.3.11 Power at Base e .............................................................................................88
9.3.12 Natural Logarithm ........................................................................................... 88
9.3.13 Decade Logarithm ..........................................................................................89
9.3.14 Integral............................................................................................................89
9.3.15 Differential Quotient ........................................................................................ 90
9.4 Numerical Operations..........................................................................................91
9.4.1 Minimum ......................................................................................................... 91
9.4.2 Maximum ........................................................................................................91
9.4.3 Limit ................................................................................................................ 91
9.4.4 If - then - else..................................................................................................91
9.4.5 Median Value..................................................................................................92
9.4.6 Note Value ...................................................................................................... 92
9.4.7 Note Minimum.................................................................................................92
9.4.8 Note Maximum................................................................................................93
9.4.9 Tabular Value .................................................................................................93
9.4.10 Tabular Index..................................................................................................94
9.4.11 Characteristic Curve ....................................................................................... 94
9.4.12 Ramp .............................................................................................................. 95
9.5 Counting Functions.............................................................................................96
9.5.1 Count Pulses ..................................................................................................96
9.5.2 Stop Watch ..................................................................................................... 96
9.6 Numerical Conditions..........................................................................................97
9.6.1 Equals.............................................................................................................97
9.6.2 Does not Equal ............................................................................................... 97
9.6.3 Greater than....................................................................................................98
9.6.4 Greater than or Equal to ................................................................................. 98
9.6.5 Less than ........................................................................................................ 98
9.6.6 Less than or Equal to......................................................................................99
9.6.7 Within..............................................................................................................99
9.6.8 Outside ...........................................................................................................99
9.7 Boolean Links ....................................................................................................100
9.7.1 Not ................................................................................................................ 100
9.7.2 And ...............................................................................................................100
9.7.3 Not - And.......................................................................................................100
9.7.4 Or..................................................................................................................101
9.7.5 Not - Or .........................................................................................................101
9.7.6 Exclusive Or..................................................................................................102
9.7.7 Not Exclusive Or ...........................................................................................102
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9.8 Other Boolean Operations ................................................................................103
9.8.1 Note Switching Status...................................................................................103
9.8.2 Switching Delay ............................................................................................ 103
9.8.3 T - Flipflop.....................................................................................................104
9.8.4 Mono Flop.....................................................................................................104
9.8.5 RS - Flipflop .................................................................................................. 105
9.8.6 Pulse Generation .......................................................................................... 105
9.9 Result Values .....................................................................................................106
9.9.1 Numerical Output Value................................................................................106
9.9.2 Boolean Output Value...................................................................................107
9.10 Actions................................................................................................................108
9.10.1 Setting Switching Output ..............................................................................108
9.10.2 Switch on LED .............................................................................................. 108
9.10.3 Send SMS.....................................................................................................108
9.11 Other ...................................................................................................................109
9.11.1 Comment ...................................................................................................... 109
10 Error Messages CM Program Compilation..........................................................110
10.1 Overriding Error Messages...............................................................................111
10.1.1 Function not Available in this Mode .............................................................. 111
10.2 Error Messages with Data Sources..................................................................111
10.2.1 Invalid Channel Setting.................................................................................111
10.2.2 Duplicate Channel Name..............................................................................111
10.2.3 Invalid Digital Input .......................................................................................111
10.2.4 Duplicate Digital Input...................................................................................111
10.2.5 Too many Boolean Input Fields ....................................................................111
10.2.6 No Inscription for Boolean Input ...................................................................111
10.2.7 Duplicate Inscription for Boolean Inputs ....................................................... 111
10.2.8 Too Many Numerical Input Values................................................................111
10.2.9 No Inscription for Numerical Input ................................................................112
10.2.10 Duplicate Inscription for Numerical Input ..................................................112
10.2.11 Duplicate Error Source ..............................................................................112
10.3 Error Messages for Operations/Conditions.....................................................112
10.3.1 Upper and Lower Measured Value Limits too Close to one another ............112
10.3.2 Measured Value Limits Outside the Range of -30000 to 30000 ...................112
10.3.3 Lower Measured Value Limit Greater than Upper Measurement Value Limit112
10.4 Error Messages with Result Values/Actions...................................................112
10.4.1 Invalid Output LED Selected.........................................................................112
10.4.2 Duplicate Use of Output LED........................................................................112
10.4.3 Invalid Digital Output.....................................................................................113
10.4.4 Duplicate Digital Ouput ................................................................................. 113
10.4.5 Too Many Boolean Output Fields .................................................................113
10.4.6 Duplicate Boolean Output Field .................................................................... 113
10.4.7 The Bit Number Must Be a Figure between 0 and 14................................... 113
10.4.8 Too Many Numerical Output Fields ..............................................................113
10.4.9 Duplicate Numerical Output Field .................................................................113
10.4.10 Message and telephone number too long .................................................113
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11 Specifications........................................................................................................114
11.1 Power Supply.....................................................................................................114
11.2 Sensor Inputs (5 pole female connection "Sensor 1", 8 pole female
connection "Sensor 2")................................................................................................114
11.3 Logic measurement channels ..........................................................................114
11.4 Digital Inputs and Outputs (8 pole female connection "In/Out")...................114
11.5 Interfaces............................................................................................................114
11.6 Cycle Time..........................................................................................................115
11.7 Operating and Ambient Conditions .................................................................115
11.8 Dimensions and Weight:...................................................................................115
11.9 Technical Standards..........................................................................................115
11.10 Items supplied ................................................................................................115
11.11 Maintenance and cleaning.............................................................................115
11.12 Recycling and Disposal.................................................................................116
12 Ordering Details.....................................................................................................117
13 Exclusion of liability..............................................................................................117
14 Accessories ...........................................................................................................118
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Preface
We have compiled the most important instructions for the operation and maintenance of our product for you, its user, in this documentation.
It will acquaint you with the product and assist you in using it as intended in an optimal manner.
Keep it in the vicinity of the product so it is always available. Note that the information on the unit's engineering contained in the documentation was that available at the time of publication. There may be deviations in technical details, figures, and dimensions as a result.
If you discover errors while reading the documentation or have additional suggestions or notes, contact us at:
HYDAC ELECTRONIC GMBH Technical Documentation Hauptstraße 27 66128 Saarbrücken
-Germany­Tel: +49(0)6897 / 509-01 Fax: +49(0)6897 / 509-1726 Email: electronic@hydac.com
The editorial board would welcome your contributions.
„Putting experience into practice“
Status 29.01.2009 HYDAC ELECTRONIC GMBH Part.-Nr.: 669752
1 General
This manual is a constituent part of the device. It contains texts and graphics concerning the correct handling of the product and must be read before installation, assembly and the operation of the device. The manual offers information concerning the safe operation, installation and programming of the GSM radio module CSI-F-10. It is aimed at engineers, programmers, fitters and maintenance personnel with a general knowledge of automation technology. By using this manual as recommended, you will ensure that the CSI-F-10 is put into effective and safe operation as quickly as possible. The following questions are covered in the next few points:
What prior knowledge must one have in order to be able to program the
CSI-F-10?
How is this manual structured? What's the best way to use this manual? What information can I find in this manual?
1.1 Previous Knowledge
No special previous knowledge is required for using and programming the CSI-F-10 GSM radio module. A general knowledge of automation technology or memory-programmable controllers and a knowledge of control technology or PLC programming will however be advantageous and speed up the familiarization period.
1.2 Structure of the Manual
We have integrated a variety of different Help functions to make it easier to use this manual. Please consult the Table of Contents to find a specific topic. A brief overview is provided at the beginning of each Chapter listing the contents of that particular Chapter.
Selective Reading
You will find notes in the side margins that make it easier to find particular sections. Pictograms and markings are also given, and these are explained below.
Furthermore, this manual also contains instructions regarding personal safety and the avoidance of property damage that must be observed. The instructions are highlighted by a Warning symbol and displayed as follows, depending on the seriousness of the hazard:
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Danger
means that death, severe bodily injury or considerable property damage will occur if the respective precautionary measures are not implemented.
Warning
means that death, severe bodily injury or considerable property damage could occur if the respective precautionary measures are not implemented.
Caution
means that some non-severe bodily injury or property damage could occur if the respective precautionary measures are not implemented.
Attention
means that an unwanted event or condition could occur if the respective instruction is not followed.
Note
means an important piece of information about the product, its handling or a part of the documentation to which particular attention should be paid.
In the event that several hazard levels occur simultaneously, it is always the highest level warning notice that is used. If the warning triangle warns against possible personal injury, then a warning against possible property damage can also be attached to the same warning notice.
1.3 Copyright Protection
The dissemination and/or reproduction of this document, as well as the exploitation and communication of its content, is not permitted unless specifically authorized. Contraventions are liable to compensation. All rights reserved.
1.4 Note on Warranty
This manual was compiled with the greatest possible care. Nevertheless, errors or deviations cannot be excluded, and for this reason we assume no responsibility for the complete accuracy of the content. In view of the fact that, despite intensive endeavors, errors can never be completely avoided, we welcome tips and suggestions for improvement at any time.
1.5 Declaration of Conformity
This product is labelled with the CE Marking and thus is in compliance with current German marketing authorization regulations and European standards. As a consequence, compliance with the current regulations on electromagnetic compatibility and the safety provisions of the Low-Voltage Directive is ensured. This product complies with the provisions of the following European Directives: EN 61000-6-1 / 2 / 3 / 4 and the R&TTE Directive 1999/5/EC.
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2 Safety
2.1 General Safety Precautions
Follow the specifications contained in this description. Non-observance of the instructions, operation in applications other than those outlined below, incorrect installation/assembly or incorrect handling of the product can be severely detrimental to the safety of personnel and systems/machines and will invalidate warranty and liability claims.
Immediately after unpacking, check that all items have been supplied correctly and that the device is in perfect condition. The device may not be commissioned or operated except by qualified personnel who can be regarded as being "competent" as defined in the EMC and Low Voltage Directives. Qualified personnel are individuals who are authorized to operate, ground and label devices, systems and electrical circuits in accordance with safety standards. All relevant and generally recognized safety requirements must be complied with.
If the voltage supply to the device is not provided by an on-board electrical system (24 V battery operation), then care must be taken to ensure that the external voltage is generated and routed in accordance with the criteria for safe low voltage (SELV [Separated Extra Low Voltage] pursuant to EN 60950), in view of the fact that this is available for supplying the connected control system, sensor system and actuating elements without any other additional measures being implemented. The wiring of all of the signals connected with the SELV circuit in the device must also meet the SELV criteria (safe extra low voltage with protective separation from other electrical circuits). If the SELV voltage supplied is grounded externally (PELV according to EN 50178), then responsibility for this and for compliance with any applicable national installation regulations rests with the operator. All of the statements made in this manual refer to devices which are not grounded in terms of the SELV voltage. Generally speaking, DIN VDE 0100 Part 410 must be observed for the supply voltage.
Only the particular signals which are specified in the Technical Data and/or on the device label may be supplied to the connections and only authorized HYDAC ELECTRONIC GMBH accessory components may be connected to them.
In accordance with the following technical specifications, the device can be operated in a wide range of ambient temperatures. Due to the additional self-heating of the device, high contact temperatures may develop on the housing in hot environments.
In the event of faults or if anything is unclear, please contact your nearest HYDAC representative. Tampering with the unit can have severe consequences for personal and system safety. These are not permitted and will invalidate all liability and warranty claims. Fault investigation and repairs may only be carried out by HYDAC SERVICE GMBH Customer Service Department.
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2.2 Antenna
Operating the radio module without attaching the antenna or when the antenna is faulty, can damage the unit.
2.3 Electronic Devices
Operating the CSI-F-10 can under certain circumstances adversely affect the functioning of other electronic devices if they are not screened correctly. Please contact the manufacturer of the particular device in the event of failure.
Do not operate the GSM radio module CSI-F-10 in the vicinity of medical equipment!
2.4 Potentially Explosive Substances / Locations
The radio modules in the series CSI-F-10 may not be operated in the vicinity of fuel stations, fuel depots, chemical plants or blasting work. When operated in off-highway vehicles, construction, agricultural or other machinery, no flammable gases, fluids or other explosive substances may be transported or stored in the parts of the vehicles in which the radio module is mounted.
2.5 Air travel
The GSM radio module CSI-F-10 must not be operated on board aeroplanes, helicopters or other aircraft. Operation in one of the above-mentioned aircraft, would adversely affect the navigation, control and / or communication systems. Contraventions can result in legal proceedings against offenders.
2.6 Safety-Related Applications
Do not install the GSM radio module CSI-F-10 for safety-related applications (to DIN EN ISO 13849-1 Functional Safety).
2.7 SIM card
Please note that a SIM card is required to operate each CSI-F-10. You can obtain SIM cards from the usual providers, such as T-Mobile, VODAFONE or E-Plus. Deactivate the mailbox function and the caller ID restriction.
2.8 Loss / Theft of the SIM card or of the Device
In order to prevent fraudulent use, inform your network operator immediately if the SIM card or the radio module is lost or stolen.
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3 Proper/Designated Use
The GSM radio module CSI-F-10 is an electronic unit with universal application for transferring data and digital signals via the GSM mobile radio network. The device can
be used in both stand-alone operation and as a GSM modem on a CMU 1000 (HYDAC Condition Monitoring Unit).
A maximum of two HYDAC SMART sensors with HSI interface (automatic sensor recognition), e.g. HYDACLab connections. In addition, several other system statuses can be monitored via the four integral digital inputs and transmitted in binary using the two integral digital outputs. The device can also access the machine / system being monitored directly via these digital outputs.
The sensor values, statuses etc can be requested by SMS/text. To do this an SMS with the text "Values" must be sent to the CSI-F-10. The device then automatically sends one or several reply text messages containing all the sensor values and additional information available.
Note!
The GSM radio module CSI-F-10 only replies or accepts data connections if the telephone number of the sender is visible and has been registered in the authorized telephone numbers in the CSI-F-10 (see Chap. 7.1.4).
The CSI-F-10 devices are designed for use in difficult conditions. They are therefore suitable for direct installation in machines and systems and in stationary and mobile off-highway applications (not for public road and rail transport!). The inputs and outputs are designed to a special specification for such applications. Integrated hardware and software functions (operating system) provide a greater level of protection for the machine.
Examples of possible applications:
Remote parameterization of HYDAC Condition Monitoring units and sensors in
stationary or mobile machines and systems
Remote diagnostics of system conditions Transmission of alarm messages as SMS Read-outs of operating conditions from machines that are running  ...
Warning!
The device may be used only for the types of applications specified in the manual and only in connection with accessory components authorized by HYDAC ELECTRONIC GMBH. The trouble-free and safe operation of the product is contingent on proper transport; storage, setup and installation; and on careful operation and maintenance.
®
, AS 1000 or CS 1000, can be connected to its input
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The two basic operating modes available for using the GSM radio module CSI-F-10 are described below:
3.1 Stand alone operation
The CSI-F-10 transmits the measured values and additional information of the
connected sensors directly and without processing them (passive mode) or monitors and processes the input signals with a "CM program" stored in the unit (active mode).
The application software for the active mode, das "CM Program", can be readily generated by the user using the "CM Editor" on a PC. The "CM Editor" is a component part of the HYDAC PC software "CMWIN", version 3.0 or higher.
In the above-mentioned "CM program" you define in detail which data will be monitored and how, and when and which type of message should occur. For example, once a parameterized limit has been exceeded, an alarm SMS can be sent or a switch output can be set. All texts and telephone numbers for the relevant SMS must be stored in the CM program by the user.
Note!
All of the programming procedures and software functions subsequently described in this documentation refer to the "CM Editor" in accordance with IEC 61131. The operator is responsible for the safe and application-appropriate functioning of the CM Programs that he or she generates.
3.2 Operation as GSM modem on a CMU 1000
When using the unit as a GSM modem, the CSI-F-10 must be connected via HSI signal (HYDAC sensor interface) to the CMU 1000. The CMU 1000 is in this case the "bus master" and controls the radio module.
In this operating mode, one or more sensors are monitored by the CMU 1000. Their input signals are evaluated according to the CM program stored in the CMU 1000 and processed.
The resulting data and / or messages are transmitted from the CMU 1000 via HSI interface to the GSM radio module. The radio module transfers this data and / or messages controlled by the CMU 1000 directly by SMS.
The SMS text and the receiving telephone number are stored in the CM program in the CMU 1000 for this purpose.
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4 Installation
4.1 Unpacking
The CSI-F-10 is supplied in a cardboard box. When taking delivery and when unpacking the unit, check it for transit damage and report any damage to the carrier immediately.
4.2 Installing the Unit
Only fit the unit in locations where the radio module can be operated without risk (see Chapter 2. Safety).
When you are planning the layout for your system, allow sufficient space
underneath the unit and to the right of the unit, and distance between it and other devices for cabling the peripherals and for connecting the communication cable.
Mount the GSM radio module using the mounting holes provided in the lower part
of the housing. To do this, the housing cover of the radio module must be removed.
When installing in off-highway vehicles, construction & agricultural machinery etc,
avoid placing near to fuel tanks, tanks containing explosive substances or electronic components which are inadequately screened.
Do not fit the antenna in enclosed metal constructions, such as a driver's console
or cab, or similar (Faraday screening effect).
Do not lengthen or shorten any antenna lines.
Note!
The condition for a stable GSM mobile radio connection is a good antenna signal. If problems occur, change the position of the antenna or the mobile device. Also, if the antenna plug is not tightly fitted this will cause a loss of signal! The antenna connection must be protected from humidity and moisture.
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5 Setup and Function
The GSM radio module CSI-F-10 is an electronic device with universal applications for transmitting data and digital signals over the GSM mobile radio network. A maximum of two HYDAC SMART sensors with HSI interface (automatic sensor recognition), e.g. HYDACLab connections.
5.1 Display elements / Connections
4x LED red: 2x LED yellow: 2x LED green: reception strength user configuration status sensor recognition GSM network via CM program GSM activity
GSM antenna In / Out socket: Dig. Input 1, 2, 3, 4 Dig. Output 1, 2 with supply
Power connection: Sensor 1: Sensor 2: voltage supply. AS 1000 / CS 1000 HSI-Master HYDACLab HSI + supply HSI + supply
LED Color Condition Meaning
High 
red
Low
GSM green
Status green
Signal 1 yellow On / Off
Signal 2 yellow On / Off
On
All Off No reception On Not registered Rapid flashing Communication Slow flashing Registered On Min. 1 sensor recognised Flashing PC connection active Off No sensor recognised
®
, AS 1000 or CS 1000, can be connected to its input
®
4 LEDs: reception strength > 75 % 3 LEDs: reception strength > 50 % 2 LEDs: reception strength > 25 % 1 LED: reception strength < 25 %
Function according to CM program (programmable user application)
In the initialization phase (approx. 10 sec.) the LEDs will not indicate any defined condition.
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5.2 Pin connections
Plug Pin Function I/O
1 +UB (in) 2 n.c.
Power
Plug Pin Function I/O
Sensor 1
(AS 1000
HLB 1000)
Plug Pin Function I/O
Sensor 2
(CS 1000)
Plug Pin Function I/O
In / Out
3 0 V 4 n.c. 5 HSI
1 +UB (out) 2 n.c. 3 n.c. 4 0 V 5 HSI IN / OUT
1 +UB (out) 2 n.c. 3 0 V 4 n.c. 5 HSI IN / OUT 6 n.c. 7 n.c. 8 n.c.
1 Digital Out 1 OUT 2 Digital In 1 IN 3 +UB (out) 4 Digital In 2 IN 5 0 V 6 Digital In 3 IN 7 Digital In 4 IN 8 Digital Out 2 OUT
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5.3 Connection examples for sensors
Warning!
The total length of the connected sensor cables (Sensor 1 + Sensor 2) may not exceed max. 40 m. If this 40 m length is exceeded, there can be problems with the HSI signal transmission.
5.3.1 HYDACLab® to Connection 1 and CS 1000 to Connection 2
In this case, only voltage
supply for CS 1000!
Voltage supply / HSI see Chap. 6.3 to 6.6
A ZBE 26 B
ZBE 38
8 pole, max. 30m
5 pole, max. 30m
5 pole, max. 30m
In total
max. 40m
A ZBE 41 B
HSI Address "a"
HSI Address "b"
Note!
Connection "A" of the ZBE 26 (blue Y adaptor) must be sealed using the protective cap provided, to protect it from dirt and moisture!
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5.3.2 AS 1000 to Connection 1 and CS 1000 to Connection 2
In this case, only voltage
supply for CS 1000!
ZBE 38
Voltage supply / HSI see Chap. 6.3 to 6.6
8 pole, max. 30m
5 pole, max. 30m
In total
max. 40m
5 pole, max. 30m
ZBE 36
A ZBE 41 B
HSI Address "a"
HSI Address "b"
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5.3.3 HYDACLab® and AS 1000 to Connection 1
ZBE 38
Voltage supply / HSI see Chap. 6.3 to 6.6
in total
max. 40m
5 pole, max. 30m
A ZBE 26 B
HSI Address "b" HSI Address "a"
5 pole, max. 30m
A ZBE 26 B
A ZBE 41 B
ZBE 36
Note!
Regardless of the type of constellation, a maximum of 2 SMART sensors can be connected to the CSI-F-10 and evaluated by the device. The connected sensors must already be addressed using the HSI addresses "a" and "b". In other words, each sensor must be addressed before
connecting to the CSI-F-10, for
example using an HMG 3000.
5.4
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Connection to Condition Monitoring Unit CMU 1000
max. 30m
5 4 3 2 1
+U
0V
B
HSI
18..35 V DC / 3.5 A
Note!
For this connection option, the CMU 1000 can either be configured via the CSI-F-10, or the CSI-F-10 can be configured via the CMU 1000. In addition the CSI-F-10 acts as the GSM modem to the CMU 1000, to forward data and / or messages sent from this unit (see Chap. 3.2.). Similar to the SMART sensors, the CMU 1000 must also be addressed with an HSI address ("a" or "b") before connecting to the CSI-F-10.
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6 Commissioning
Note!
In order to be able to communicate later with the CSI-F-10 via GSM mobile radio, this must first be configured. This means that the mobile phone numbers which are authorized for access must be stored in the CSI-F-10 and appropriate permissions assigned. In order to configure the GSM radio module CSI-F-10, first connect directly with the GSM radio module CSI-F-10 (via CSI-B-2, HMG 510 or CMU 1000). ►See Chapter 6.3, 6.4 and 6.5!
6.1 Insert SIM card
Warning!
Only ever insert or remove the SIM card when voltage supply is disconnected.
• Remove the housing cover by unscrewing the 4 mounting screws.
• Press on the catch "PUSH OPEN" and lift the SIM card holder to the right.
• Push the SIM card into the holder as per the diagram.
• Lift the holder again to the left, until it snaps back into the catch
• Replace the housing cover back onto the lower part of the housing.
The GSM radio module CSI-F-10 can only operate as such with a valid SIM card. This card and the pin number for it can be obtained from your network operator or GSM service provider.
For the direct transfer of data (online mode) you will need a SIM card which supports the GSM data service and which is enabled for this. Some prepaid cards do not support online direct transmission!
Use of pre-paid SIM cards!
Pre-paid SIM cards have a limited validity and limited credit. If the credit is used up or the validity has expired, the function of the GSM radio module will no longer be guaranteed! Top up your pre-paid SIM card in good time!
Warning!
SIM cards and their contacts can easily be damaged by scratching or bending. When handling the card, avoid placing any force on or touching the contacts.
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PIN deactivation
If the PIN number is not input correctly or in full, during commissioning the SIM card can be blocked. We recommend therefore that the PIN of the SIM card is deactivated. To deactivate the PIN code, place the SIM card in a mobile telephone and follow the device menu to deactivate the PIN request.
Deactivating call forwarding / mailbox
Deactivate all the call forwards and the mailbox functions of the SIM card to be used to achieve efficient accessibility with the CSI-F-10 GSM radio module.
6.2 Program enable
Program enable is effected via a micro-switch on the upper right edge of the board. Providing the switch is set to ON you can configure the CSI-F-10, make settings, transfer CM programs etc via a PC connection, irrespective of the permissions specified in the settings (see Chapter 7.1.4).
• Remove the housing cover.
• Push the switch to the right to "ON" to switch on the program enable.
• Push the switch to the left to "OFF" to switch off the program enable.
Warning!
When the programming enable is switched off (switch set to 'OFF') no settings, program changes or other changes to the device configuration can be made via a PC connection.
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6.3 Voltage supply with communication via direct connection with interface module CSI-B-2
If a GSM radio module is connected to the PC via an adaptor such as the HYDAC
interface module CSI-B-2, then the GSM radio module has the HSI address "Bus master".
If further sensors are connected to the CSI-F-10, these must be addressed with the normal HSI address "a" or "b".
In order to be able to communicate with the GSM radio module or with the sensors
connected to it, the CSI-F-10 must first be addressed using the HSI address "bus master". This means the GSM modem is switched into Slave mode and the PC works
as the bus master.
If afterwards a sensor connected to the CSI-F-10 is to be addressed, the connection between PC and GSM radio module must be disconnected. In CMWIN a query appears asking whether the master which was previously connected to the slave (the
CSI-F-10) should again be the master. This query must be answered with "No".
After this, the connection to the sensors which are connected to the CSI-F-10 can be set up using the usual HSI addresses "a" or "b".
GSM radio module
CSI-F-10
(address 'bus master')
PC
RS232 RS485
CSI-B-2
Sensor (Address a)
HSI
Sensor (Address b)
Warning!
If the GSM radio module is directly connected to the PC and CMWIN via the HYDAC interface module CSI-B-2 via HSI, no measured values are output and no new sensors will be recognized. In other words, if a sensor had been connected to the GSM radio module before the connection setup, only those measured values which have been output directly prior to the connection setup appear in CMWIN. Furthermore, new sensors must be connected to the CSI-F-10 before the connection setup because otherwise they will not be recognized.
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6.3.1 Device Connection
• Connect the RS232 serial interface of your PC with the 9-pin SUB-D socket of the HYDAC interface module CSI-B-2 via a corresponding data cable (or RS485 via terminal block).
• Connect the CSI-F-10 to the CSI-B-2 via the HSI connection
-X2 / Pin 3 and 4 on the CSI-B-2 Connection B / Pin 4 and 5 on ZBE 26 on the CSI-F-10
• Connect the voltage supply to the CSI-F-10 GSM radio module according to the diagram.
Supply voltage
10,5..35 V DC
+U
HSI
B
GND
A ZBE 26 B
18..35 V DC 0V
+U
RS232
(USB via
appropriate
adaptor)
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6.3.2 Connection Setup
• Start the HYDAC PC software CMWIN
• In the Units Menu, select the "CM Manager" option.
• If the Connection window does not open automatically, select
"Connection" in the menu bar of the CM Manager.
• Select the option "Direct connection" in the window that opens.
• Click on "Change" in the top line to open the window for the interface settings.
• Make the corresponding preselection for the port settings in the window that
opens under Interface selection.
• Select the relevant port address and Baud rate under Interface settings. (9600 für CSI-B-2) aus.
• Click "Refresh" to update the interfaces marked under Interface selection in
terms of availability.
• Click on “OK“ to apply the modified settings or “Cancel“ to discard these changes. In either case you will then return to the Connection window.
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• In the Interface field, select the option "Open" in order to open the selected
interface (COM port).
The opened interface will be indicated by a green dot on the right-hand edge of the window.
• In the Sensor field, specify whether you would like to connect to CSI-F-10
GSM radio module direct or to one of the sensors connected to it. Afterwards, proceed according to the three options described below.
Schematic diagram of the connections!
PC
“CMWIN“
RS232 RS485
CSI-B-2
HSI
CSI-F-10
Sensor
“a“
Sensor
“b“
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6.3.2.1 Connecting to the CSI-F-10
• Via "Change" in the Bus address line, open the selection window for the bus address and select "Bus master".
Change...
• Afterwards click on "Connect" in the Sensor field to connect the CSI-F-10 to
the PC.
• The successful connection will be symbolized by a green dot on the right-hand edge of the window.
• Pressing "Disconnect" in the Sensor field allows you to break the existing
connection between the CSI-F-10 and PC again.
• The interface (COM port) used can be closed again on the PC
by pressing "Close" in the Interface field.
• Click on "OK" to complete the connection setup and to
return to the CM Manager.
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• The following window opens after the connection has been successfully established:
The menu structure and window properties of the CM Manager are explained below in greater detail in Chapter 7.
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6.3.2.2 Connecting to the sensor by connection 1 (HSI address "a")
• Click on "Disconnect" under Connection in the Device box to break the existing PC connection with the CSI-F-10.
• The following window opens:
• Then click on "No", so that the bus master is not reactivated.
1
• (!)
• Select Change in the Bus address line.
1
(!)
If you cancel at this stage and discontinue the connection to one of the connected sensors, after 5
minutes without communication a time-out occurs on the HSI bus. This time-out causes the CSI-F-10 to be switched back independently to the bus master. This is necessary so that the device can perform its monitoring function without being connected to CMWIN both in the passive and active modes.
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