CS1000 series
ContaminationSensor
Operating and maintenance instructions
English (Translation of original)
Valid from firmware version V 2.20
Documentation no.: 3247149n
ContaminationSensor CS1000 Trademarks
Trademarks
The trademarks of other companies designate the products of those companies
exclusively.
Copyright © 2009 by HYDAC Filtertechnik GmbH all rights reserved
All rights reserved. This manual may not be reproduced in part or whole, in any
form, without the explicit written agreement of HYDAC Filtertechnik. Violations shall
be liable for damages.
Exclusion of liability
We have made every effort to ensure the accuracy of the contents of this document,
however we cannot rule out errors. We do not accept liability for any errors that may
exist nor for any damage or loss whatsoever arising as a result of such errors. The
content of the manual is checked regularly and the necessary corrections are
contained in subsequent editions. We welcome any suggestions for improvement.
All details are subject to technical modification.
The content of these instructions subject to revision without notice.
HYDAC Filtertechnik GmbH
Servicetechnik / Filtersysteme
Industriegebiet
66280 Sulzbach / Saar
Germany
Phone: ++49 (0) 6897 / 509 – 01
Fax: ++49 (0) 6897 / 509 – 846
HYDAC Filtertechnik GmbH
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ContaminationSensor CS1000 Content
Content
Trademarks .............................................................................................................................2
Content....................................................................................................................................3
Preface .................................................................................................................................... 6
Technical Support................................................................................................................. 7
Product modification ............................................................................................................. 7
Warranty ............................................................................................................................... 7
Using the documentation ......................................................................................................8
General safety guidelines......................................................................................................9
Obligations and liability .........................................................................................................9
Explanation of symbols and warnings ..................................................................................9
Basic symbols ................................................................................................................. 10
Intended use ....................................................................................................................... 10
Improper use.......................................................................................................................10
Informal safety precautions.................................................................................................11
Training and instruction of personnel..................................................................................12
New features — instruction modifications ........................................................................13
Storing ContaminationSensor ............................................................................................13
Storage conditions.............................................................................................................. 13
Interpreting the type label ...................................................................................................14
Checking the scope of delivery ..........................................................................................15
CS1000 Features .................................................................................................................. 16
CS1000 Restrictions on use ............................................................................................... 16
CS1x1x dimensions (without display) .................................................................................17
CS1x2x dimensions (with display) ......................................................................................17
Hydraulic connection types.................................................................................................18
Pipe or hose connection (Type CS1xxx-x-x-x-x-0/-xxx).................................................. 18
Flange connection type (Type CS1xxx-x-x-x-x-1/-xxx) ...................................................18
Fastening / mounting the CS1000 ...................................................................................... 19
Display rotatable/Adjustable As Needed ............................................................................20
CS1000 hydraulic installation .............................................................................................21
Selecting the measurement point....................................................................................22
Flow rate, differential pressure pΔ and viscosity ν characteristics ...............................23
Hydraulic connection of the CS1000...............................................................................24
Electrical connection of the CS1000................................................................................... 25
Pin assignment................................................................................................................25
Connection cable - Assignment / Color coding ............................................................... 26
Connecting cable ends - Examples.................................................................................27
CS measurement modes .....................................................................................................28
Mode M1: Continuous measurement.................................................................................. 28
Mode M2: Continuous measurement and switching...........................................................28
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ContaminationSensor CS1000 Content
Mode M3: Filter to cleanliness class and stop ....................................................................28
Mode M4: Filter to continuously monitor cleanliness class.................................................28
Mode "SINGLE" individual measurement ........................................................................... 28
Operating the CS1000 per keyboard (Only CS1x2x) ......................................................... 30
Measurement categories .................................................................................................... 32
ISO (Cleanliness class)................................................................................................... 32
SAE (Cleanliness class)..................................................................................................32
NAS (Cleanliness Class - only CS 13xx) ........................................................................32
Service categories .............................................................................................................. 33
Flow (flow rate)................................................................................................................33
Out (Analog output).........................................................................................................33
Drive (performance of the LED) ...................................................................................... 33
Temp (Temperature) .......................................................................................................33
Activating/deactivating key lock ..........................................................................................34
Modes and menus .............................................................................................................. 34
Power Up menu ..............................................................................................................34
Measuring Menu .............................................................................................................36
Measuring menu (CS13xx) .............................................................................................38
Overview of menu structure................................................................................................42
Menu CS 12xx (ISO 4406:1999 and SAE)...................................................................... 42
Menu CS 13xx (ISO 4406:1987 and NAS)...................................................................... 43
Using switching output........................................................................................................45
Mode M1: Continuous measurement.................................................................................. 45
Mode M2: Continuous measurement and switching...........................................................45
Mode M3: Filter to cleanliness class and stop ....................................................................45
Mode M4: Filter to continuously monitor cleanliness class.................................................45
"SINGLE" measurement mode ........................................................................................... 45
Setting limit values..............................................................................................................46
Analog Output (ANAOUT).................................................................................................... 48
SAE classes acc. to AS 4059 ............................................................................................. 49
SAE A-D (SAeMAX) ......................................................................................................... 50
SAE Klassen A / B / C / D (SAE) ..................................................................................... 51
SAE A / SAE B / SAE C / SAE D (SAE A/SAE B/SAE C/SAE D)................................. 52
SAE + T (SAE+T) ............................................................................................................ 52
HDA.SAE – Analog signal SAE to the HDA 5500 ........................................................... 53
ISO Code acc. to 4406:1999 ..............................................................................................56
ISO 4 / ISO 6 / ISO 14 (ISO 4 / ISO 6 / ISO 14) .................................................... 58
ISO code (ISO), 3-digit ...................................................................................................58
ISO + T (ISO+T)..............................................................................................................59
HDA.SAE – Analog signal ISO to HDA 5500 ..................................................................60
ISO code signal acc. to 4406:1987 (CS 13xx only) ............................................................ 63
ISO 2 / ISO 5 / ISO 15 (ISO 2 / ISO 5 / ISO 15) .................................................65
ISO code (ISO), 3-digit ...................................................................................................65
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ContaminationSensor CS1000 Content
ISO + T (ISO+T)..............................................................................................................66
HDA.ISO – Analog signal ISO to HDA 5500 ................................................................... 67
NAS 1638 - National Aerospace Standard (Only CS 13xx)................................................ 70
NAS Maximum (NAsMAX) ...............................................................................................71
NAS classes (2 / 5 / 15 / 25) (NAS) .................................................................................72
NAS 2 / NAS 5 / NAS 15 / NAS 25 (NAS 2/NAS 5/NAS 15/NAS 25) .........................73
NAS + T (NAS+T) ............................................................................................................73
HDA.NAS – Analog Signal NAS to HDA 5500 ................................................................ 74
Fluid temperature (TEMP) .................................................................................................. 77
Status messages ..................................................................................................................79
Status LED / display ...........................................................................................................79
Error....................................................................................................................................79
Exception errors..................................................................................................................80
Analog output error signals.................................................................................................82
Analog signal for HDA 5500............................................................................................83
Connecting CSI-D-5 (Condition Sensor Interface) ............................................................84
CSI-D-5 Connection overview ............................................................................................84
CS1000 in RS-485 bus..........................................................................................................85
Taking the CS1000 out of operation ...................................................................................86
Disposing of CS1000 .......................................................................................................... 86
Spare parts and accessories...............................................................................................87
Cleanliness classes - brief overview ..................................................................................88
Cleanliness class - ISO 4406:1999.....................................................................................88
Table - ISO 4406.............................................................................................................88
Overview of modifications - ISO4406:1987 vs. ISO4406:1999 ....................................... 89
Cleanliness class - SAE AS 4059.......................................................................................90
Table - SAE AS 4059 ......................................................................................................90
Definition acc. to SAE .....................................................................................................91
Cleanliness Class - NAS 1638............................................................................................92
Checking/resetting factory default settings ......................................................................93
Power Up menu ..................................................................................................................93
Measuring menu .................................................................................................................93
Technical data ...................................................................................................................... 94
Recalibration.........................................................................................................................95
Customer service .................................................................................................................95
Model code............................................................................................................................96
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ContaminationSensor CS1000 Preface
Preface
We have compiled the most important instructions for the operation and
maintenance of our product for you, its user, in this documentation.
It will acquaint you with the product and assist you in using it as intended in an
optimal manner.
Keep it in the vicinity of the product so it is always available.
Note that the information on the unit's engineering contained in the documentation
was that available at the time of publication.
There may be deviations in technical details, figures, and dimensions as a result.
If you discover errors while reading the documentation or have additional
suggestions or notes, contact us at:
HYDAC Filtertechnik GmbH
SVFI, Technical Documentation Department
Postfach 12 51
66273 Sulzbach / Saar, Germany
Fax: ++49 (0) 6897 509 846
E-mail: filtersysteme@hydac.com
The editorial board would welcome your contributions.
“Putting experience into practice”
HYDAC Filtertechnik GmbH
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ContaminationSensor CS1000 Preface
Technical Support
Contact our technical sales department if you have any questions on our product.
When contacting us, always include the model/type designation, serial no. and partno. of the product:
Fax: ++49 (0) 6897 509 846
Email: filtersysteme@hydac.com
Product modification
We would like to point out that changes to the product (e.g. purchasing additional
options, etc.) may mean that the information in the operating instructions is no
longer applicable or adequate.
After modification or repair work that affects the safety of the product has been
carried out on components, the product may not be returned to operation until it has
been checked and released by a HYDAC technician.
Report any modifications carried out on the product by you or a third party
immediately.
Warranty
Our warranty applies in accordance with the general terms and conditions of sale
and delivery of HYDAC Filtertechnik GmbH.
Refer to these at www.hydac.com General terms and conditions.
HYDAC Filtertechnik GmbH
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