READ THE ENTIRE OPERATOR’S MANUAL BEFORE OPERATING.
BLOCK FRAME AND TIRES SECURELY BEFORE CRAWLING UNDER VEHICLE. DO NOT USE LEVELING JACKS OR AIR
SUSPENSION TO SUPPORT VEHICLE WHILE UNDER VEHICLE OR CHANGING TIRES. VEHICLE MAY DROP AND/OR
MOVE FORWARD OR BACKWARD WITHOUT WARNING CAUSING INJURY OR DEATH.
KEEP ALL PEOPLE CLEAR OF VEHICLE WHILE LEVELING SYSTEM AND ROOM EXTENSION ARE BEING OPERATED.
THE JACKS MAY ABRUPTLY SWING UP WHEN THE FOOT CLEARS THE GROUND OR WHEN JACK REACHES FULL
EXTENSION.
NEVER PLACE HANDS OR OTHER PARTS OF THE BODY NEAR HYDRAULIC LEAKS. OIL MAY PENETRATE SKIN
CAUSING INJURY OR DEATH.
WEAR SAFETY GLASSES WHEN INSPECTING OR SERVICING THE SYSTEM TO PROTECT EYES FROM DIRT, METAL
CHIPS, OIL LEAKS, ETC. FOLLOW ALL OTHER APPLICABLE SHOP SAFETY PRACTICES.
IF THIS VEHICLE IS EQUIPPED WITH KICK-DOWN STYLE JACKS, DO NOT OVER EXTEND THE REAR JACKS. IF
THE WEIGHT OF THE VEHICLE IS REMOVED FROM ONE OR BOTH REAR WHEELS, THE VEHICLE MAY ROLL FORWARD OR BACKWARD OFF THE JACKS.
NOTE: KEEP THE CONTROL VALVE LEVERS IN THE STORE POSITION WHEN JACKS ARE NOT IN USE.
IMPORTANT: IF VEHICLE IS EQUIPPED WITH A ROOM EXTENSION, READ ROOM EXTENSION SECTION BEFORE
OPERATING LEVELING SYSTEM.
HOW TO OBTAIN WARRANTY SERVICE
THIS IS NOT TO BE INTERPRETED AS A STATEMENT OF WARRANTY
HWH CORPORATION strives to maintain the highest level of
customer satisfaction. Therefore, if you discover a defect or
problem, please do the following:
FIRST:
vehicle or had the leveling system installed. Dealership
management people are in the best position to resolve
the problem quickly. If the dealer has difficulty solving
the problem, he should immediately contact the Customer
Service Department, at HWH CORPORATION.
SECOND:
notify the Customer Service Department:
HWH CORPORATION 2096 Moscow Rd. Moscow IA. 52760
(563) 724-3396 OR (800) 321-3494. Give your name and
address, coach manufacturer and model year, date the
coach was purchased, or the date of system installation,
Notify the dealership where you purchased the
If your dealer cannot or will not solve the problem,
description of the problem, and where you can be reached
during business hours (8:00 a.m. till 5:00 p.m. c.s.t.).
HWH CORPORATION personnel will contact you to
determine whether or not your claim is valid. If it is, HWH
CORPORATION will authorize repair or replacement of the
defective part, either by appointment at the factory or by the
authorization of an independent service facility, to be
determined by HWH CORPORATION. All warranty repairs
must be performed by an independent service facility
authorized by HWH CORPORATION, or at the
HWH CORPORATION factory, unless prior written approval
has been obtained from proper HWH CORPORATION
personnel.
MP15
30MAY01
CONTROL IDENTIFICATION
"NOT IN
PARK/BRAKE" LIGHT
"ON" LIGHT
WARNING LIGHTS
(4 - Red)
LEVELING LIGHTS
(4 - Yellow)
"ON/OFF" SWITCH
HYDRAULIC LEVELING
HWH
ON
NOT IN
PARK/
EXTEND
BRAKE
FRONT
EXTEND
LEFTRIGHT
EXTEND
EXTEND
REAR
ON
OFF
CAUTION!
UNDERSTAND OPERATOR’S MANUAL BEFORE USING.
BLOCK FRAME AND TIRES SECURELY BEFORE
REMOVING TIRES OR CRAWLING UNDER VEHICLE.
OPERATE
STORE
FRONT
FUSE
5 AMP
STORE
REAR
OPERATE
FRONT STORE LEVER
(Operate Position)
FRONT STORE LEVER
(Store/Travel Position)
JACK CONTROL LEVER
CONTROL CIRCUIT FUSE
(5 Amp)
REAR STORE LEVER
(Store/Travel Position)
REAR STORE LEVER
(Operate Position)
CONTROL FUNCTIONS
CONTROL BUTTONSINDICATOR LIGHTS
"ON/OFF" SWITCH:
system. It provides control power to operate the electrical relay on
the pump and the LEVELING LIGHTS. It does not control power
to the four red WARNING LIGHTS, the master "JACKS DOWN"
warning light, or the warning buzzer.
STORE LEVERS:
into the STORE/TRAVEL position. They must be in the position
for leveling.
JACK CONTROL LEVER:
-ing the jack control lever to one of the EXTEND positions. This
movement of the lever activates the pump and directs hydraulic
fluid to the jacks. When the lever is released it will return to the
neutral (center) position, turning off the pump and stopping jacks
in position.
This is the "ON/OFF" switch for the leveling
These two levers are used to retract the jacks
Jacks are extended in pairs by push-
ON LIGHT:
"NOT IN PARK/BRAKE" LIGHT:
This light indicates the system is on.
This indicator light is on
when the switch is on, but the hand/auto park brake is not set.
LEVELING LIGHTS:
If a yellow LEVELING light is on, that
indicates a side or end of the vehicle is low. Extend the appropriate jack pairs to put out the yellow light. Only one yellow
leveling light should be on at a time. The vehicle is level when
all yellow lights are out.
WARNING LIGHTS:
A red WARNING light will be on whenever the corresponding jack is extended approximately 1 inch
or more provided the ignition switch is in the "ACCESSORY" or "ON"
position. Some coaches are equipped with a dash mounted master
"JACKS DOWN" light which will be on when one or more jacks
are extended, provided the ignition switch is "ON".
WARNING BUZZER: A buzzer will sound if a jack is extend-
ed 2 inches or more and the ignition switch is "ON".
MP25.2010
04FEB03
OPERATING PROCEDURES
SITE SELECTION
Maintain adequate clearance in all directions for vehicle,
room extensions, awnings, doors, steps, etc. Vehicle may
move in any direction due to jack extension or retraction,
ROOM EXTENSION PROCEDURES
IMPORTANT: If the vehicle is equipped with a room
extension read this section carefully.
If the vehicle is equipped with kick-down jacks, the wheels MUST
be blocked securely. Do NOT operate any room extension
until the leveling and stabilizing procedure is complete. Do
NOT retract the leveling system until all room extensions are
retracted. NEVER operate the leveling system when any
room extensions are extended.
LEVELING PROCEDURE
OPERATE POSITION
HYDRAULIC LEVELING
HWH
ON
NOT IN
OPERATE
PARK/
EXTEND
BRAKE
FRONT
EXTEND
EXTEND
JACK
CONTROL
LEVER
LEFTRIGHT
EXTEND
REAR
ON
OFF
CAUTION!
UNDERSTAND OPERATOR’S MANUAL BEFORE USING.
BLOCK FRAME AND TIRES SECURELY BEFORE
REMOVING TIRES OR CRAWLING UNDER VEHICLE.
STORE
FRONT
FUSE
5 AMP
STORE
REAR
OPERATE
LEVER POSITIONS
1. Place gear selector in the parking position, apply the park
brake and block tires securely.
NOTE: If the vehicle has an air suspension the air must
be dumped from the suspension before proceeding.
2. Turn ignition switch to "ACCESSORY".
FRONT
STORE
LEVER
REAR
STORE
LEVER
settling of jacks or vehicle, equipment malfunction, etc.
If parking on soft ground or asphalt paving, wood blocks or
pads should be placed under the jacks.
Refer to the vehicle owner’s manual for proper operation of
room extensions.
IMPORTANT: Do not use a room extension support when
the vehicle is supported by the leveling system.
NOTE: The respective red WARNING LIGHT will come
on when a jack is extended 2 or more inches.
5. A lit yellow LEVEL light indicates that the end, side or
corner of the vehicle is low. Only one yellow LEVEL light
should be lit at at a time. If a corner of the vehicle is low,
a side LEVEL light will be on by itself.
Move the JACK CONTROL LEVER to the extend position to
extend jack pairs corresponding to a lit yellow light. Extend
jack pairs accordingly until all yellow lights are out. It may
take several movements from side to front, or side to rear to
raise a low corner. If the ground is too uneven, the jacks may
not have enough stroke to level the vehicle. The vehicle may
have to be moved.
6. After the vehicle is level, the jacks not used for leveling
may be extended until they touch the ground. This provides
additional stability against wind and activity in the vehicle.
Do this by pushing the jack control lever to the rear and/or
front as needed to extend any remaining jacks. Do not use
the right or left extend positions.
3. Push the "ON/OFF" switch to the "ON" position.
The POWER ON light will be lit.
NOTE: If the hand/auto park brake is not set, the "NOT IN
PARK/BRAKE" light will come on when the "ON/OFF"
switch is on. The pump will not run if the park brake
is not set.
4. Move the FRONT and REAR STORE LEVERS to the OPERATE
POSITION. Nothing should happen at this time. Place pads
under jacks if necessary at this time.
7. Push the "ON/OFF" switch to the "OFF" position.
8. Turn the ignition switch off.
NOTE: The leveling system should be cycled once a
month or whenever the vehicle is used, to keep the
system in operating condition.
MP35.2015
03FEB03
OPERATING PROCEDURES
RETRACT PROCEDURES
STORE/TRAVEL POSITION
HYDRAULIC LEVELING
JACK
CONTROL
LEVER
HWH
ON
NOT IN
PARK/
EXTEND
BRAKE
FRONT
EXTEND
EXTEND
LEFTRIGHT
EXTEND
REAR
ON
OFF
CAUTION!
UNDERSTAND OPERATOR’S MANUAL BEFORE USING.
BLOCK FRAME AND TIRES SECURELY BEFORE
REMOVING TIRES OR CRAWLING UNDER VEHICLE.
OPERATE
STORE
FRONT
FUSE
5 AMP
STORE
REAR
OPERATE
FRONT
STORE
LEVER
REAR
STORE
LEVER
CAUTION: MAKE SURE THAT PEOPLE AND
EQUIPMENT ARE CLEAR OF THE VEHICLE.
1. Move the STORE LEVERS to the STORE/TRAVEL
POSITION. This will allow the jacks to retract.
CAUTION:
KEPT IN THE "STORE" POSITION WHILE TRAVELING
TO KEEP THE JACKS IN THE STORE/TRAVEL POSITION.
2. Visually check that all jacks are in the STORE/TRAVEL
position. With the ignition switch in the "ON" position, the red
WARNING lights, the master "JACKS DOWN" light and the
buzzer should be off.
THE STORE LEVERS SHOULD BE
EXTEND
POSITION
CAUTION:
DO NOT MOVE THE VEHICLE WHILE THE
STORE/TRAVEL
POSITION
LEVELING JACKS ARE STILL IN CONTACT WITH THE GROUND
OR IN THE EXTEND POSITION. THIS VEHICLE IS EQUIPPED
WITH STRAIGHT-ACTING JACKS. MOVING THE VEHICLE
WITH THE LEVELING JACKS EXTENDED CAN CAUSE
SEVER DAMAGE TO THE JACKS AND OR THE VEHICLE AND
CREATE A DRIVING HAZARD. DO NOT RELY SOLELY UPON
WARNING LIGHTS. IT IS THE OPERATOR’S RESPONSIBILITY TO
CHECK THAT ALL JACKS ARE FULLY RETRACTED INTO
THE STORE/TRAVEL POSITION.
3. Push the "ON/OFF" switch on the panel to the "OFF"
position. Turn the ignition off or proceed to travel.
FOR VEHICLES EQUIPPED WITH MANUAL SUSPENSION PILOT DUMP
If the vehicle is equipped with an air suspension, the air must
be dumped from the vehicle suspension before leveling the
vehicle. The vehicle will be equipped with a Manual Pilot
Dump. Refer to the vehicle owner’s manual for the proper
operation of the air dump equipment.
CAUTION: Do not travel if the air dump equipment is
not in the proper position for traveling or the vehicle
is not at the proper ride height for traveling.
MP35.2020
19DEC02
MAINTENANCE
OIL LEVEL
It is important that the four leveling jacks and all HWH room
extensions are fully retracted before checking the oil level.
To check the oil supply, remove the breather cap from the
top of the hydraulic reservoir. The oil level should be
approximately one inch below the top of the reservoir when
adequately filled.
FLUID: HWH Specialty Hydraulic Oil is recommended. In an
emergency Dexron automatic transmission fluid can be used.
NOTE:
Dexron automatic transmission fluid contains red dye
and can cause staining should a leak occur. DO NOT USE
brake fluid or hydraulic jack fluid. Use of these can damage
seals.
ELECTRICAL SYSTEM
The batteries should be in good condition and fully charged.
All electrical connections, especially ground connections,
should be clean, tight, free from corrosion and protected
from corrosion. Weak batteries can cause erratic operation.
Battery cable terminals, battery posts and connections
should be kept clean and protected from corrosion.
UNUSUAL CONDITIONS
If driving conditions are unusually muddy, the jacks may
become caked or clogged with mud. This condition may
hamper the proper operation of the leveling system. This
problem may be prevented or remedied by cleaning off each
leveling jack if they become excessively muddy.
In west or icy weather leveling jacks may become encrusted
with ice. This may cause the leveling system to function
improperly. To eliminate this problem, periodically check the
leveling jacks and break loose any ice which may be
causing improper operation.
Do not move the vehicle while the leveling jacks are still in
contact with the ground. Place the system in the store mode
and then visually check to see if the leveling jacks have
returned to the STORE/TRAVEL position.
NOTE: All major components of the system can be replaced
be rebuilt, when the system is out of warranty.
with rebuilt parts or can be sent to HWH CORPORATION to
LEVEL SENSING UNIT ADJUSTMENT
Level the vehicle by placing a circular bubble level in the center of the freezer floor or location within the vehicle that
is to be level. With the vehicle level, adjust the sensing unit until all yellow lights are off. This is done by drawing up
the corresponding screw if the sensing unit is mounted below the surface as shown or backing out the corresponding
screw if the sensing unit is mounted above the surface. Bump the sensing unit to see that it is settled tight against all
three screw heads and still indicates that the unit is level.
LEVEL SENSING UNIT
BELOW THE SURFACE MOUNTING
REAR
THIS
SIDE
UP
STICKER
ON TOP
SCREWS (3)
MOUNTING
SURFACE
SPRINGS (3)
ELECTRONIC LEVEL SENSING UNIT
BELOW THE SURFACE MOUNTING
MOUNTING SURFACE
UP
SIDE
THIS
FRONT
SPRINGS (3)
SCREWS (3)
MP45.03
17JAN03
TROUBLE SHOOTING
210/225 SERIES BI-AXIS VALVE
The following is a list of problems, and possible solutions, which might occur to the leveling system.
NOTE:
vehicle’s suspension and electrical systems as well as an understanding of the leveling system’s hydraulic and electronics is
required.
1.
2.
Only qualified technicians should install or repair leveling systems on vehicles. A knowledge of hydraulics, welding, the
JACK RETRACTS AFTER COACH IS LEVEL.
A.
Hose or jack has external leak.
B.
Fluid is leaking back to reservoir through the control
valve.
Thermal contraction of fluid, jacks not lifting enough
C.
when stabilizing the vehicle.
Bezel plate not installed properly - interferes with D.
STORE levers.
JACKS WILL NOT RETRACT COMPLETELY.
A.
Jack clogged with mud or ice.
B.
Main rod bent or scored.
C.
Valve plunger is not completely depressed by valve
handle.
D.
Spring weak or broken.
E.
Hydraulic line pinched.
5.
HYDRAULIC PUMP ACTIVATES WITHOUT USE OF
CONTROL VALVE HANDLES.
A.
Grounding switch at valve shorted.
B.
Pump relay stuck.
C.
Relay control wire shorted to ground.
6.
HYDRAULIC PUMP ACTIVATES, BUT THE JACKS
WILL NOT EXTEND.
A.
Store levers not in the operate position.
B.
Oil supply is low in reservoir.
C.
Pump is not developing pressure.
D.
Broken hydraulic line.
7.
LEVELING LIGHTS (YELLOW) ARE NOT FUNCTIONING
PROPERLY.
A.
Yellow lights will not go out when vehicle is level: adjust sensing unit.
3.
IGNITION SWITCH IS ON, BUT NO POWER TO PUMP
AND/OR LIGHTS.
A.
Park brake not set.
B.
12 volts from power source not present.
C.
Faulty PC board.
D.
Faulty wire or electrical connection.
4.
PUMP WILL NOT ACTIVATE.
A.
Grounding switch on valve not working.
B.
Pump relay not functioning.
C.
Pump not grounded.
B.
If two or more yellow lights are on replace PC board
or check level sensing unit.
8.
WARNING LIGHTS (RED) ARE NOT FUNCTIONING
PROPERLY.
A.
Light will not come on: check for broken wire at
warning switch on the jack.
B.
Lights will not go out: bad warning switch or wires
are shorted to ground.
C.
Check PC board.
MP55.0
20DEC02
HYDRAULIC LINE
CONNECTION DIAGRAM
200/210/225 SERIES BI-AXIS VALVE
NOTE: Hose fittings at the pump will come directly
out of the pump or if equipped with a room manifold,
out of the top of the room manifold.
BREATHER/
FILLER CAP
FRONT
LF
LEFT FRONT
JACK
RETURNPRESSURE
RF
PRESSURE
RIGHT FRONT
JACK
RETURN
LEFT REAR
JACK
LR
RIGHT REAR
JACK
RR
MP65
04FEB03
MASTER WARNING
LIGHT/BUZZER
CONNECTION DIAGRAM
ELECTRICAL CONNECTION DIAGRAM
210 SERIES BI-AXIS VALVE
HYDRAULIC LEVELING
HWH
ON
NOT IN
OPERATE
PARK/
EXTEND
BRAKE
SEE PANEL
CONNECTION
DIAGRAM
FRONT
EXTEND
EXTEND
LEFT RIGHT
EXTEND
REAR
ON
OFF
CAUTION!
UNDERSTAND OPERATOR’S MANUAL BEFORE USING.
BLOCK FRAME AND TIRES SECURELY BEFORE
REMOVING TIRES OR CRAWLING UNDER VEHICLE.
STORE
FRONT
FUSE
5 AMP
STORE
REAR
OPERATE
TO BRAKE LIGHT
ON DASH (LABELED) - 9001
LF
(ORANGE)
1000
WARNING
SWITCH
(+12) - (PURPLE) 6121
THIS WIRE IS NOT USED
WITH ALL SYSTEMS
(BROWN)
7699
TO +12 ACC.
FUSE 15 AMP
MAX. (RED) 6120
B
A
(WHITE) 6230
SENSING
UNIT
TO PARK BRAKE SWITCH
(LABELED) - 9000
(BLUE) 9000
AB
(GRAY) 2000
WARNING
SWITCH
SEE PUMP RELAY
CONNECTION DIAGRAM
RF
(WHITE) 6230
(WHITE)
6230
B
LR
A
WARNING
SWITCH
(GREEN) 4000
DO NOT REVERSE WIRE
COLORS TO A & B ON ANY
PACKARD CONNECTORS
NOTE:THE FOUR DIGIT WIRE NUMBER
SUPERSEDES ANY AND ALL WIRE COLORS.
(BLACK)
3000
(WHITE)
6230
BA
RR
WARNING
SWITCH
MP85.2010
22FEB02
ELECTRICAL CONNECTION DIAGRAM
200/210/225 SERIES BI - AXIS VALVE
PUMP RELAY
PUMP RELAY CONNECTION DIAGRAM
PUMP MUST BE MOUNTED SOLIDLY TO FRAME. SOME PUMPS HAVE A
GROUND CABLE THAT IS TO BE ATTACHED TO THE GROUND STUD.
NOTE: THE FOUR DIGIT WIRE NUMBER SUPERSEDES
ANY AND ALL WIRE COLORS.
SWITCHED +12 FROM
THE 210 LIGHT PANEL (BLUE) 6820
BATTERY
-+
GROUND
NOTE: IF THE PUMP BRACKET IS WELDED TO THE
FRAME, USE THE GROUND STUD TO ATTACH THE
THE PUMP TO THE BRACKET. IF THE PUMP BRACKET
IS BOLTED TO THE FRAME, USE THE GROUND STUD
TO ATTACH THE BRACKET TO THE FRAME.
* FUSE
4
2
SWITCHED GROUND
FROM THE VALVE
SWITCH - (BLACK) 8600
GROUND STUD
CENTRAL GROUND
FOR LEVELING
SYSTEM - FUSED 10 AMP (WHITE) 6230
A MASTER WARNING INDICATOR SHOULD ALWAYS BE USED. WHEN THE LEVELING SYSTEM HAS STRAIGHTACTING JACKS A WARNING BUZZER MUST BE USED.
WHEN ONLY A RED MASTER WARNING LIGHT IS USED THE 12+ POWER FOR THE LIGHT COMES THROUGH THE
CONTROL PANEL. (SEE FIGURE 1 BELOW.) WHEN BOTH A RED LIGHT AND WARNING BUZZER ARE USED THE
+12 POWER FOR BOTH INDICATORS IS SUPPLIED BY THE IGNITION SWITCH. THE POWER MUST COME FROM
THE "ON" SIDE OF THE IGNITION SWITCH, NOT THE "ACC" SIDE. (SEE FIGURE 2 BELOW)
NOTE:
PANEL, THE SYSTEM MAY BE OPERATED IN ACCESSORY WITHOUT THE BUZZER SOUNDING. THE NEGATIVE SIGNAL
FOR THE WARNING INDICATORS MUST ALWAYS COME FROM THE CONTROL PANEL.
CAUTION:
IS "ON" OR IN "ACC". THE PURPLE WIRE MUST BE REMOVED FROM THE HARNESS WHEN USING DIRECT IGNITION
VOLTAGE FOR THE MASTER WARNING INDICATORS.
NOTE:
BY SUPPLYING IGNITION POWER TO THE WARNING BUZZER AND LIGHT, AND "ACC" POWER TO THE CONTROL
THE PURPLE WIRE IN THE MASTER WARNING LIGHT HARNESS IS HOT WHENEVER THE IGNITION
THE (4) DIGIT WIRE NUMBER SUPERSEDES ANY AND ALL WIRE COLORS.