HUSTLER Raptor 42, Raptor 52 Operator's Manual

TABLE OF CONTENTS

General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

To The New Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Warranty Registration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Model And Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Parts And Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Safety And Instructions Decals . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Safe Operating Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Safe Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Using A Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Slope Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Children . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Safety Start Interlock System. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Engine Starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Stopping The Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Moving Mower With Stalled Engine . . . . . . . . . . . . . . . . . . . . . . 3-6

Mower Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Deck Cutting Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . 3-10

Anti-Scalp Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Maintenance & Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Safe Servicing Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Service Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Service Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Fuel And Evaporative Emissions Control System . . . . . . . . . . . 4-3

604220 toc-1 REV D

Engine Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4

Engine Air Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

General Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

Carbon Canister. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

Fuel Evaporation System Filter . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

Belts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

Mower Blade Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

Mower Blade Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

Seat Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7

Steering Control Lever Adjustment . . . . . . . . . . . . . . . . . . . . . . .4-8

Maintenance Locator Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

Product Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

REV D toc-2 604220

GENERAL INFORMATION

This manual applies to the following Hustler® Turf Equipment

equipment lines:

®

Hustler

Raptor

To The New Owner

The purpose of this manual is to assist owners and operators
in maintaining and operating your Hustler
it carefully; information and instruction s furnished can help you
achieve years of dependable performance.

A separate Engine Owner’s Manual is included with your
owner’s packet which contains additional engine information
that will not be repeated in this manual. It is the owner’s
responsibility to make certain that the operators and mechanics
read and understand the engine owner’s manual before
attempting to operate or repair the engine.

The decals are designed to give the operator brief information
needed in the daily operation and service of the machine. These
decals are not intended to be used in place of this manual but
instead are to be used as an extension of this manual. These
decals should not be removed or obliterated. Replace these
decals if they become unreadable.

It is the owner’s responsibility to make certain that the
operators and mechanics read and understand this manual and
all decals before operating this machine. It is also the owner’s
responsibility to make certain that the operators and mechanics
are qualified and physically able individuals, properly trained in
the operation of this equipment. All operators and mechanics
must become familiar with the safe operation of the equipment,
operator controls and decals.

IMPORTANT: The owner/user can prevent and is responsi-

ble for accidents or injuries occurring to themselves, other peo­ple or property.

Never let children or untrained people operate or service the
equipment. Local regulations may restrict the age of the
operator.

For more detailed maintenance and adjustment information
refer to the proper General Service Manual for your machine.
Refer to the “Product Literature” section of this manual for
information on how to attain these manuals.

®

mower. Please read

Using This Manual

General operation, adjustment and maintenance guidance is
outlined for both the experienced and novice Hustler
Operating conditions vary considerably and cannot all be
addressed individually. Through experience, however, operators
should find no difficulty in developing good operating skills
suitable to most conditions.

Directions used in this manual, for example RIGHT or LEFT,
refer to directions when in operator position and facing forward,
unless otherwise stated.

Photographs and illustrations used were current at the time of

®

user.

printing, but subsequent production changes may cause your

®

machine to vary slightly in detail. Hustler

Turf Equipment
reserves the right to redesign and change the machine as deemed
necessary, without notification. If a change has been made to
your machine which is not reflected in this operator’s manual, or

®

the parts manual, see your Hustler

Dealer for current

information and parts.

Warranty Registration

There are several ways to register the mower with Hustler

Turf Equipment:

®

• Hustler

Dealers must register the unit on-line at https:/

/dealer.hustlerturf.com within ten (10) days following

date of purchase.

• Tractor Supply Company stores must register the unit
on-line at www.hustlerturf.com at the time of sale.

• Customer may register the unit on-line at www.hustler-

turf.com or by mailing in the Warranty Registration
Card, included in the owner’s packet, within ten (10)
days following date of purchase.

As the new equipment owner, you should confirm that your

®

mower has been registered with Hustler

Turf Equipment.

Be sure to register the mower plus each attachment that

displays a model and serial identification number plate with

®

Hustler

Turf Equ ipment.

IMPORTANT: Any unauthorized modification , alteration,

or use of non-approved attachments voids the warranty and

®

releases Hustler

Turf Equipment from any liability arising from

subsequent use of this equipment. Do not use or operate any

®

attachment not approved by Hustler

Turf Equipment.

Model And Serial Number

Mower model and serial numbers are found on the serial

identification plate, located on the left mower frame side rail.

These numbers are required when the unit is registered with

®

Hustler

Turf Equipment. They will also assure you of the

correct service parts when replacement becomes necessary.

Parts And Service

Use original Hustler® replacement parts only. These parts are
available through your local Hustler
efficient service, always provide the following information
when ordering parts:

1. Correct part description.

2. Correct part number.

3. Correct model number.

4. Correct serial number.

All warranty repair and service must be handled through an

®

authorized Hustler

Dealer. Arrangements should be made

through your local service center.

®

Dealer. To obtain prompt,

604220 1-1 REV D

The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency (EPA)
and the California Emission Control Regulation of emission systems, maintenance and warranty.

Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or
illegible, replace immediately. Replacements may be ordered per the information found in the Product
Information section of the owner’s manual.

Federal law and California State law prohibit the following acts or the causing thereof:

1. The removal or rendering inoperative by any person other than for purposes of maintenance,
repair, replacement, of any device or element of design incorporated into any equipment for the
purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or
while it is in use, or

2. The use of the equipment after such device or element of design has been removed or rendered
inoperative by any person.

WARNINGWARNING

The engine exhaust from this product

contains chemicals known to the state

of California to cause cancer , birth

defects or other reproductive harm.

NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER

This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code
Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered,
brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective
working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of
removing and retaining carbon and other flammable particles over 0.0232 of an inch in size from the exhaust flow of
an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States
Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire
Agencies For Laws or Regulations Relating to Fire Prevention Re quirement s. THIS EQUIPMENT DOES NOT HAVE
A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF
A SPARK ARRESTER.

Inspect spark arrester daily; replace every 500 hours or as needed.

REV D 1-2 604220

SAFETY PRECAUTIONS

DANGER

WARNING

WARNING

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This safety alert symbol is used to call attention to a message

intended to provide a reasonable degree of PERSONAL
SAFETY for operators and other persons during the normal
operation and servicing of this equipment.

– denotes immediate hazards which WILL result in
severe personal injury or death.

• It is also the owner’s responsibility to make certain that

the operators and mechanics are qualified and physically
able individuals, properly trained in the operation of this
equipment.

• All operators and mechanics must become familiar with
the safe operation of the equipment, operator controls
and decals.

• Never let children or untrained people operate or service
the equipment. Local regulations may restrict the age of
the operator.

• The owner/user can prevent and is responsible for acci­dents or injuries occurring to themselves, other people or
property.

• The owner should also ensure that the operators/mechan­ics know that they are responsible for their own safety as
well as the safety of other persons within the vicinity.
Remember, the operator is responsible for accidents or
hazards occurring to other people or their property.

– denotes a hazard or unsafe practice which COULD
result in severe personal injury or death.

This manual uses two other words to highlight informati on.

IMPORTANT calls attention to sp ecial mechanical information
and NOTE emphasizes general information worthy of special
attention.

All operators and mechanics should read this manual, and be
instructed about safe operating and maintenance procedures. If
the operators or mechanics cannot read and understand English,
it is the owner’s responsibility to explain this material to them.

Improper use or maintenance by the operator or owner can
result in injury. To reduce the potential for injury, comply with
these safety instructions and always pay attention to the safety
alert symbol “”, which means DANGER or WARNING ­“personal safety instructions.” Failure to comply with the
instructions may result in personal injury or death.

Incorrect usage of this mower may result in severe injury.
Personnel operating and maintaining it should be trained in
the proper use and should read the manuals completely and
thoroughly before attempting to set-up, operate, adjust, or
service this mower.

Safety And Instructions Decals

The decals are designed to give the operator brief information
needed in the daily operation and service of the mower. These
decals are not intended to be used in place of this manual but
instead are to be used as an extension of this manual. These
decals should not be removed or obliterated. Replace these
decals if they become unreadable.

• It is the owner’s responsibility to make certain that the

operators and mechanics read and understand this manual
and all decals before operating this mower.

604220 2-1 REV D

Specific safety warning decals are located on the equip­ment near the immediate areas of potential hazards. These
decals should not be removed or obliterated. Replace
them if they become non-readable.

The following illustrations show the various safety decals that
are located on the mower. A brief explanation, for those
requiring one, is shown to help the operator understand the
meanings of these decals.

Read Operator’s Manual and Safety Warning Decals before

•

attempting to operate this machine.

• Do not smoke while refueling.

• Do not remove the fuel tank cap or fill tank with engine running

or while the engine is hot.

• Allow engine to cool before storing machine inside a building.

• Store away from open flame or spark if there is fuel in tank.

• Clean up any gasoline spills.

• Do not refuel while in enclosed trailer or other enclosed areas.

• Maximum of 10% ethanol (E10) in fuel. Fuels with greater than

10% ethanol, (such as E15, E20 and E85) voids warranty. Fuels

with greater than 10% ethanol are not approved for use and

such illegal use could cause equipment failure and pose a fire

hazard.

602041

If you lose steering control while operating the machine, place the steering
control levers in the park brake position immediately. Inspect the machine and

involve your dealer to resolve the problem before continuing to operate.

If pump belt fails, steering control will be lost. Refer to owner’s manual for
inspection and replacement intervals and refer to above paragraph for
emergency procedures.

600899

601967

785220

785139

604222

604221

Part Number 602041
WARNING:
Hot surface!

• Keep a safe distance from the machine.

WARNING: Fire!

• Clean flammable material from

machine. Prevent fires by keeping
engine compartment, top of deck,
exhaust area, battery, fuel line, fuel
tank and operator’s station clean of

Part Number 600899

Part Number 601967

accumulated trash, grass clip­pings, and other debris. Always
clean up spilled fuel and oil.

• If you loose steering control while operating the machine,

place the steering control levers in the park brake position
immediately. Inspect the machine and involve your dealer to

Fast - Forward

Fast - Forward

resolve the problem before continuing to operate.

• If pump belt fails, steering control will be lost. Refer to owner’s

manual for inspection and replacement intervals and refer to
above paragraph for emergency procedures.

Slow Slow

Park Brake Position

WARNING:Thrown objects!

• Always maintain a safe distance from

people and pets when mowing.

• Always stop machine if someone enters

the area.

• Inspect area to be mowed for hazards

such as rocks, metal objects and other
debris which may be thrown or entan­gled by mower blades. Remove these
objects before mowing.

WARNING:Thrown objects!

• Never operate the mower deck with side

deflector damaged, altered, removed or
in raised position, except when the
entire grass catcher attachment or
mulching system is being used.

Part Number 604222

DANGER:
Rotating blades, pulleys & belts

Fast - Reverse

Part Number

785220

DANGER:
Rotating blades, pulleys & belts

• Keep shields and covers in

place while machine is in oper­ation

• Keep hands, feet and clothing

away from rotating pulleys and
belts.

Fast - Reverse

Part Number

785139

REV D 2-2 604220

Part Number 604221

• Keep shields and covers in

place while machine is in oper­ation

• Keep hands, feet and clothing

away from rotating pulleys and
belts.

601815

• Do not overfill battery.

• Electrolyte may overflow and damage

paint, wiring or structure. When clean­ing the battery, use soap and water. Be
careful not to get soap and water into
the battery. Use soda mixed in water
to clean corrosion off the terminals.

• Always wear eye protection when

checking the battery, acid can cause
serious injury to skin and eyes. If con­tact occurs, flush area with clean
water and call physician immediately.
Acid will also damage clothing.

• Avoid skin con-

tact with battery
acid

• Do not allow open flame near the

battery when charging.

• Hydrogen gas forms inside the

battery. This gas is both toxic and
flammable and may cause an
explosion if exposed to flame.
Always remove the negative
ground first and replace it last.

604196

Part Number 604196

I

J

K

A

C

M

D

F

L

B

G

H

E

Part Number 601815

DANGER: Battery Hazards!

A. Fast
B. Slow
C. Choke
D. Mower blade engage/disengage switch
E. Ignition switch - insert key

F. OFF
G. ON
H. Engine start position

I. Wear ear protection, eye protection and safety shoes

when operating this equipment.

604220 2-3 REV D

J. Read Operator’s Manual before attempting to operate

this machine.

K. Before starting the engine:

• Read Owner’s Manual

• Disengage mower blades

• Place control levers in park brake position

L. For maximum electric clutch life engage at 1/2 - 3/4

throttle position.

M. For maximum electric clutch life disengage at low throttle

position.

601981

601981

1.

2.

Part Number 601981

WARNING: Read Operator’s Manual and decals before attempting

to operate this machine.

WARNING: Roll over!

• Mow a safe distance (minimum of 10 feet) away from drop-offs,

retaining walls, drainage ditches, embankments, water, and
other types of hazards to avoid a wheel dropping over the edge
or to avoid the ground from breaking away.

WARNING: Back over!

• Do not carry passengers.

• Always stop machine if someone enters the area.

• Always be aware of what is behind the machine before backing

up. Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing up.

WARNING: Roll over!

• Slow down before turning.

• Do not operate on slopes greater than 15 degrees.

• Keep all movement on slopes slow and gradual. Never make

sudden changes in speed and direction.

• Do not mow on slopes above a retaining wall or drop-off.

WARNING: Ejection!

• Do not operate on slopes greater than 15 degrees.

• Keep all movement slow and gradual when going up or down

slopes.

• Do not remove or modify stabilizer wheels or injury can result.

WARNING: Loss of traction/control on slopes!

• Shut off blades.

• Back slowly down the slope when loss of traction occurs.

REV D 2-4 604220

1. Hold this sheet of paper in front of you. Make sure that Line A is horizontal.

2. Align Line B with a vertical surface such as pole, tree or building.

3. Fold the paper along the slope guide lines (C, D or E).

4. Align the closest slope guide line with the ground slope. This will give you a close estimation of the ground slope to be

mowed.

Slope Guide Lines

Line B

D (10o)

C (5

o

)

E (15

o

)

Line A

Slope Guide

Use this diagram when determining the degree of slope to be mowed.

604220 2-5 REV D

REV D 2-6 604220

OPERATION

Safe Operating Practices

This product is capable of amputating hands and feet and
throwing objects. Always follow all safety instructions to avoid
serious injury or death.

Safe Operation

 Evaluate the terrain to determine what accessories and

attachments are needed to properly and safely perform
the job. Only use accessories and attachments approved
by the manufacturer.

 Never leave a running mower unattended. Always stop

on level ground, disengage deck clutch, place steering
control levers in park brake position, stop the engine, and
remove ignition key before leaving operator’s seat for
any reason. Wait for engine and all moving parts to come
to a complete stop before leaving the mower for any rea­son including emptying the catcher or unclogging the
chute.

 Do not change the engine governor setting or overspeed

the engine. Operating the engine at excessive speed may
increase the hazard of personal injury.

 Always remain seated while operating mower.
 Always keep safety shields and covers in place, except

for servicing.

 Always maintain a safe distance from people and pets

when mowing. Always stop mower if someone enters the
area.

 Always operate mower in daylight or with adequate

working lights.

 Follow daily and weekly checklists, making sure hoses

are tightly secured and bolts are tightened.

 Always observe traffic laws while driving mower from

one location to another. Watch for traffic when operating
near or crossing roadways.

 Always be alert for hazards such as rocks, metal objects

and other debris which may be thrown or entangled by
mower blades. Watch out for holes or deep depressions.

 Never operate the mower when there is a risk for light-

ning.

 Inspect area to be mowed for hazards such as rocks,

metal objects and other debris which may be thrown or
entangled by mower blades. Remove these objects before
mowing.

 Always inspect mower for damage after striking a foreign

object. If damage is found, repair mower immediately. Be
sure to stop on level ground, disengage deck clutch, set
park brake, stop the engine, and remove the ignition
switch key when leaving the operator’s seat to inspect
damage.

 Always wear adequate ear protection, such as earplugs,

when operating this equipment as prolonged exposure to
uncomfortable or loud noises can cause impairment or
loss of hearing. Do not wear radios or music headphones
while operating the machinery. Safe operation requires
your full attention.

 Do not operate the equipment while wearing sandals, ten-

nis shoes, sneakers, shorts or any type of loose fitting
clothing. Do not use a towel as a headband or neck wrap
and do not hang a towel from the waist. Long hair, loose
clothing or jewelry may get tangled in moving parts.
Always wear long pants, safety glasses, ear protection
and safety shoes with slip-resistant soles when operating
this mower.

 Always be aware of what is behind the mower before

backing up. Never mow in reverse. Always look down
and behind before and while backing up.

 Never push forward suddenly on your steering control

levers while the mower is in rearward motion because
mower may tip backwards.

 Never pull back suddenly on your steering control levers

while the mower is in forward motion.

 When mowing in reverse, push forward slowly on the

steering control levers and avoid sudden movement.
Rapid movement of the steering control levers in either
direction could result in a reaction of the mower that can
cause serious injury.

 Never operate a poorly maintained mower.
 Never attempt high speed maneuvering, especially in

crowded or congested areas.

 Never allow persons to operate this mower without

proper instruction or allow children to operate mower.
Allow only responsible adults who are familiar with
these instructions to operate this mower.

 Never put hands or feet under any part of the mower

while it is running.

 Never carry passengers.
 Never direct discharged material toward anyone. Avoid

discharging material against a wall or obstruction. Mate­rial may ricochet back towards the operator. Always dis­engage the mower blades and wait for them to stop
before crossing gravel drives, walks or roads.

 Always keep clear of the mower blades and attachments

during their operation.

not use any unauthorized attachment or modify the

 Do

mower.

 Turn off mower blades when not mowing.
 Slow down before turning.
 Stop the engine before removing the grass catcher or

unclogging the discharge chute. Never clear the discharge
chute with the engine running. Turn off the engine and be
sure the blades have stopped before cleaning. Use a stick
to clear a plugged discharge area. Never use your hand!

 Do not operate the mower if you are fatigued, sick or

while under the influence of alcohol or drugs, if your are
pregnant or under 18 years old.

 Poor posture or operating the mower for extended periods

of time may lead to fatigue or injury, resulting in loss of
mower control. Occasionally, stop the mower and get off
the seat to stretch and relax.

 Exercise extreme caution when loading or unloading the

mower onto a trailer or truck.

604220 3-1 REV D

 Always wear safety goggles or safety glasses with side

shields when operating the mower.

 Data indicates that operators, age 60 years and above, are

involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability to
operate the mower safely enough to protect themselves
and others from serious injury.

 Follow the manufacturer’s recommendation for wheel

weights or counterweights.

 If any attachment or additional weight is mounted on the

rear of the unit, any rapid movement of the control levers
in either direction could result in a reaction of the mower
that can cause serious injury.

 Clean flammable material from mower. Prevent fires

by keeping engine compartment, top of deck, exhaust
area, battery, fuel line, fuel tank and operator’s sta­tion clean of accumulated trash, grass clippings, and
other debris. Always clean up spilled fuel and oil.

 Prevent fires by keeping the engine and exhaust areas

clear of grass clippings and other debris. Do not back
mower into flammable materials.

Using A Ramp

 Use extreme caution when loading and unloading a

mower onto a truck or trailer with a ramp.

 Use only a single, full width ramp; do not use individual

ramps for each side of the unit. Having a full width ramp
provides a surface for the mower frame to contact if the
unit starts to tip backwards. It also reduces the risk of a
wheel going off and the mower tipping over.

 Do not exceed a 15 degree angle between the ramp and

the ground or between the ramp and the trailer or truck.

 Avoid sudden acceleration when on a ramp.

Slope Operation

Slopes are a major factor in loss-of-control and tip-over

accidents, which can result in severe injury or death. All
slopes require extra caution. If you cannot back the mower
up the slope or if you feel uneasy on the slope; do not mow it.
REMINDER: Only operate on slopes of 15 degrees or less.

 Use extreme caution when operating on slopes.

• Be extremely careful changing directions on a
slope. Slow down.

• Do not operate where the mower could slip or tip.

• Turn slowly

• Turn on the most level part of the slope

• To maximize traction, it is better t o turn the fron t of
the mower uphill, rather than downhill. If drive

tires lose traction, steering control is lost which
could cause serious injury or death.

• If it becomes necessary to turn downhill, turn
slowly and gradually, if possible.

 Watch for holes, ruts, bumps, rocks or other hidden

objects. Uneven terrain could overturn the mower. Tall
grass can hide obstacles.

 Remove obstacles such as rocks, tree limbs, etc.
 Keep all movement on slopes slow and gradual. Do not

make sudden changes in speed or direction.

 Avoid starting and stopping on a slope. If t ires lose trac-

tion, disengage the mower blades and proceed slowly
straight down the slope.

 Mow a safe distance (minimum of 10 feet) away from

drop-offs, retaining walls, drainage ditches, embank­ments, water, and other types of hazards to avoid a wheel
dropping over the edge or to avoid the ground from
breaking away. This will reduce the risk of the mower
suddenly rolling over causing serious injury or death.

 Use a walk behind, push mower or hand-held trimmer on

slopes and near drop-offs, retaining walls, drainage
ditches, embankments and water to avoid mower rollover
and serious injury or death.

 Do not mow on wet grass. Slippery conditions reduce

traction which could cause sliding and loss of control.

 Do not tow on slopes. The weight of the towed equip-

ment may cause loss of traction and loss of control.

 Do not try to stabilize the mower by putting your foot on

the ground.

 If the mower’s tires lose traction when operating on

slopes, disengage the blades, place the control levers in
the park brake position, stop the engine, remove ignition
switch key, and get help.

 Never make sudden starts, stops, turns, or reverse direc-

tion, especially when maneuvering on slopes. The steer­ing is designed for sensitive response. Rapid movement
of the control levers in either direction could result in a
reaction of the mower that can cause serious injury.

 Never stop suddenly while backing down slopes. This

action may result in a reaction of the mower that can
cause serious physical injury.

®

 The Hustler

mower is capable of operating horizontally
(traverse) on moderately steep slopes. When operating on
slopes up to 15 degrees, be aware of any conditions that
may cause the mower drive tires to lose traction resu lting
in a possible loss of control of the mower. An operator
should not operate on a slope until he is thoroughly
familiar with the equipment.

Do not operate on slopes greater than 15 degrees.

Refer to the Slope Guide, when determining the degree of
slope to be mowed.
It is strongly recommended that the operator drive the
mower off of the slope, using extreme caution, if any sign
of loss of traction is detected. Wait until the condition
that caused the problem is resolved before attempting to
operate on the slope again.
T errain conditions can affect traction resulting in possible
loss of control of the mower. Some of the conditions to be
aware of are:

1. Wet terrain

2. Depressions in the ground; i.e. holes, ruts, washouts

3. Mounds of dirt

4. Soil type; i.e. sand, loose dirt, gravel, clay

5. Grass type, density, and height

6. Extremely dry conditions of grass

7. Ti re pressure
The attachments mounted to the mower will also affect
the way it handles on a slope. Be aware that each attach­ment’s characteristics vary.

REV D 3-2 604220

Do not tow on slopes. The weight of the towed equip­ment may cause loss of traction and loss of steering con­trol.
Another consideration to safe mowing on slopes is to be
aware of what is located at the bottom of the slope.
Extreme caution should be used when there is a hazard
located at the bottom of the slope. Some examples are:

1. Water; i.e. lake, river

2. Cliffs, retaining walls

3. Roads, highways

4. Buildings

5. Rocks
These are just a few examples of situations when caution
must be used when operating on a slope. There are many
other possibilities too numerous to mention. Just remem­ber to always exercise extreme caution when operating
on any slope.

Children

Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to th e
mower and the mowing activity. Never assume that children
will remain where you last saw them.

 Never leave the mower unattended with the ignition key

in switch, especially with children present.

 Children or bystanders may be injured if they move or

attempt to operate the mower while it is unattended.
Always disengage the deck clutch, place the control
levers in park brake position, stop the engine, and remove
the ignition key when leaving operator’s seat.

 Keep children out of the mowing area and under the

watchful care of a responsible adult other than the opera­tor.

 Be alert and turn the mower off if children enter the area.
 Before and while backing, look behind and down for

small children.

 Never carry children, even with the blades off. They may

fall off and be seriously injured or interfere with safe
mower operation. Children who have been given rides in
the past may suddenly appear in the mowing area for
another ride and be run over or backed over by the
mower.

 Never allow children to operate the mower.
 Never allow children or others in or on towed equipment.
 Use care when approaching blind corners, shrubs, trees,

the end of a fence or other objects that may obscure
vision.

604220 3-3 REV D

Control Panel

A

C

D

B

WARNING

Shown with steering control

levers in neutral position

Steering control lever

Shown with steering control

levers in park brake position

.

The parking brake may not hold the mower if parked on a
slope. Block or chock the machine when parked on a
slope.

B. Deck cutting height adjusting lever (Figure 3-4) — the

deck cutting height adjusting lever is used to raise or
lower the deck. Slide the lever out of a notch and raise or
lower the lever and slide it into the desired cutting height

notch.

A. Deck clutch switch
B. Ignition switch

C. Throttle
D. Choke

Figure 3-1

When access is required under the seat platform and the seat

is equipped with the optional arm rests, make certain to place
the control arms in the park brake position and pivot the arm
rests upward before placing the seat platform in the full forward
position to prevent arm rest damage.

A. Deck clutch switch (Figure 3-1) — this switch engages

the deck. Pull the switch up to engage and push switch
down to disengage the clutch.

IMPORTANT: For additional clutch information refer
to the Mower deck operation section of this manual.

B. Ignition switch (Figure 3-1) — a three position switch:

“OFF”, “RUN”, and “START”. With key inserted, rotate
it clockwise to “START” position; release key when
engine starts, and switch will automatically return to the
RUN position.

C. Throttle control (Figure 3-1) — a cable is linked to the

engine throttle for controlling engine speed. Mov e lever
forward to increase engine rpm, move lever rearward to
decrease engine rpm.

D. Choke control (Figure 3-1) — a cable is linked to

manually operate the engine choke. When the lever is in
the down position, the choke is in the “OFF” (run)
position. When the knob is pulled up, the choke is in the
“ON” (start) position. Do not operate the machine in the
“ON” (start) position.

Figure 3-2

Controls

A. Steering control levers (Figure 3-2 & Figure 3-3) —

REV D 3-4 604220

these levers control the mower’s speed, direction,
stopping, and park brake. These levers are used to steer,
accelerate, decelerate and change direction. When the
steering control levers are in the park brake position the
mower will not move when the engine is on and drive
pumps are operating

Figure 3-3

Engine Starting

WARNING

Deck cutting height

adjusting lever

WARNING

The mower’s safety start interlock system is also designed to
protect the operator and others from accidental injury due to
unintentional engine starting. The engine starting motor will n ot
engage until:

1. Steering control levers are in the park brake position.

2. Deck clutch switch is in the down (OFF) position.

The safety interlock system must not be disconnected or
bypassed. Doing so could cause the machine to operate
unexpectedly resulting in personal injury.

Figure 3-4

Safety Start Interlock System

The mower is equipped with a safety start interlock system
consisting of the park brake switches, seat switch, and deck
clutch switch.

Check the mower’s safety start interlock system daily,
prior to operation. This system is an important mower safety

feature. It should be repaired immediately if it malfunctions.
The machine incorporates a separate seat switch which will stop
the engine when the operator is unseated for any reason while
the mower is operating. This is a safety feature designed to
prevent runaway or accidental entanglement. To inspect the
system:

1. The operator must be on the seat when testing the seat

switch.

2. Set both steering control levers in the park brake position.

3. Start the engine and allow it to warm up to operating

temperature.

4. With the deck clutch switch down and the steering

control levers in the park brake position, slowly raise off
of the seat. The engine should continue to run.

5. With the deck clutch switch up and/or the steering control

levers in the neutral position, slowly raise off of the seat.

The engine should stop.

6. If the engine fails to stop when the deck clutch switch is

up or one or both of the steering control levers is up and
the operator is off the seat, check the function of the seat
switch. If the seat switch is not operating properly (is not
opening or closing) and if the cause can not be
determined, replace the seat switch.
If the problem cannot be located, contact your Hustler
Dealer.

The safety interlock system should always function per
steps 4 and 5. If it does not function properly, it should be
corrected immediately. Do not operate machine without a
properly functioning seat safety switch.

NOTE: The operator’s seat is equipped with a separate

safety switch. If for any reason the operator should become
unseated when the steering control levers are not in the park
brake position (park brake switches are disengaged) or the deck
clutch switch is engaged the engine will stop.

The following steps are the correct procedures for starting the
engine. If difficulty is encountered, contact the Hustler
in your area.

1. Before starting mower each day, perform daily pre-

operation checking. (See Safety Start Interlock System
section.)

2. Make sure the steering control levers are in the park

brake position and deck clutch switch is disengaged.
Only start the engine from the operator ’s position.

3. Use chokewhen engine is cold, or if warm engine fails to

start within 5 seconds of cranking. Avoid flooding and
operate engine without choking as soon as possible.

4. Set throttle at approximately 1/2 open position.

5. Insert key in ignition switch and rotate full clockwise to

engage starting motor. Release key when engine starts.
IMPORTANT: The engine starter should not be operated
for periods longer than 30 seconds at a time. An interval
of at least two minutes should be allowed between such
cranking periods to protect the starter from overheating
and burn-out.

6. Perform test to make sure safety start interlock system is

operating properly. Refer to Safety Start Interlock System
section.

7. Allow the engine to idle a few minutes before advancing

the throttle and/or engaging the deck clutch.

Stopping The Engine

®

Use the following procedure to shut off the engine after
operating the equipment.

1. Place the steering control levers in the park brake

position.

2. Throttle the engine back to low idle, then disengage the

deck clutch. Refer to Mower deck operation section for
more details.

3. Let the engine run at low idle for a couple of minutes.

4. Rotate the ignition key counter-clockwise to the “OFF”

position. Remove the key from switch before leaving the
mower.

®

Dealer

604220 3-5 REV D

Moving Mower With Stalled Engine

WARNING

Bypass valve rod

(Left rod shown)

Bypass valve rod shown in operating position

Slot

DANGER

DANGER

If it becomes necessary to move the mower when the engine

is inoperative, the transaxles are equipped with bypass valves.

Before moving the unit, pull out on the bypass valve rod until
the notch in the rod hooks over the edge of the slot. This places
the bypass valves in the disengaged position. The valve rod is
located per Figure 3-5.

The steering control levers must be placed in the neutral
position, to release the park brakes, so that the mower can be
moved.

Do not tow the machine. Move it by hand or use a winch to
load on a trailer for transporting.

When transporting on another vehicle, the mower should be
facing forward and it must be secured.

IMPORTANT: Always make certain the two bypass valves

are returned to their operating position before running the
mower following repairs.

Driving the mower

Never make sudden stops or reverse direction, especially
when maneuvering on a slope. The steering is designed
for sensitive response. Rapid movement of the control
levers in either direction could result in a reaction of the
mower that can cause serious injury.

After starting engine, engage the steering control levers and

steer as follows:

To go forwa rd, push steering control levers forward an eq ual

distance (Figure 3-6).

To go in reverse, pull steering control levers rearward an

equal distance (Figure 3-6).

To turn left, move the right steering control lever farther

forward from neutral than the left steering control lever.

To turn right, move the left steering control lever farther

forward from neutral than the right steering control lever.
(Figure 3-6)

Zero radius turn, move one steering control lever forward

and the other steering control lever back of neutral. This will
allow the drive wheels to counter-rotate. (Figure 3-6)

To stop or decrease speed, move steering control levers to

neutral. When going forward pull back gently on steering
control levers. When going in reverse push forward gently on
steering control levers.

For emergency stop, when traveling forward or rearward,

place the steering control levers in the park brake position
immediately.

Figure 3-5

Allow engine exhaust manifold to cool before engaging
or disengaging the bypass valves. The bypass valve rods
are located close to the exhaust system.

Mower Operation

This mower is equipped with the SmoothTrak™ steering
system. The following provides you with detailed information
on how to operate the mower efficiently.

When moving in the rearward direction push forward
gently on steering control levers and avoid sudden move­ment. Any sudden movement could cause the front of the
mower to come off of the ground resulting in possible
loss of control, causing serious injury or death.

To make a three point turn to the right, move the left

steering control lever farther forward from neutral than the right
steering control lever and start the turn. Next, pull back on the
steering control levers until they are past neutral and the
machine starts to go rearward. Pull the right steering control
lever farther rearward from neutral than th e left steering con trol
lever until the rear of the machine has pivoted around. Then,
push the steering control levers forward until they are both past
neutral and the machine starts to go forward. Push the left
steering control lever farther forward from neutral than the right

REV D 3-6 604220

steering control lever and finish the turn. (Figure 3-7)

WARNING

FORWARD TRAVEL

FRONT OF MOWER FACES THIS DIRECTION

ZERO RADIUS TURN

FORW ARD TRAVEL
RIGHT TURN

REVERSE TRAVEL
RIGHT TURN

REVERSE TRA VEL

N = NEUTRAL POSITION
Direction of arrows indicate direction of mower

movement

N

N

N

N

N

N

N

N

N

N

Always be aware of what is behind the machine before
backing up. Do not mow in reverse unless absolutely nec­essary. Always look down and be hind before and while
backing up.

IMPORTANT: Rapid movement of steering cont rol levers

is not recommended as damage to the hydraulic system compo-

nents may occur.

To increase speed, increase steering control lever’s distance

from neutral. The farther forward steering control levers are

from neutral, the faster the mower will travel forward. The

farther back steering control levers are from neutral, the faster

the mower will go in reverse.

604220 3-7 REV D

Figure 3-6

Step 1

THREE POINT TURN

Step 2

Step 3

R

ig

h

t

c

o

n

t

r

o

l

l

e

v

er

L

e

f

t

c

o

n

t

r

o

l

l

e

v

e

r

N

e

u

t

r

a

l

R

i

g

h

t

c

o

n

tr

o

l

l

e

v

e

r

L

e

f

t

c

o

n

t

ro

l

l

e

v

e

r

N

e

ut

r

a

l

Neutral

Left control leverRight control lever

DANGER

WARNING

WARNING

WARNING

Operating suggestions

Prior to operating the mower the operator should be thor­oughly familiar with the proper use and operation of the
equipment, should read the manual completely and thor­oughly, and should have attempted slow moving maneu­vers to become familiar with the operation of the
equipment before attempting normal speed operation. An
inexperienced operator should not mow on slopes or on
uneven terrain.

If you lose steering control while operating the
machine, place the steering control levers in the park
brake position immediately. Inspect the machine and

®

involve your Hustler

Dealer to resolve the problem

before continuing to operate.

Figure 3-7

The unit’s steering control levers are very responsive:
Easy does it! For smooth operation, move the levers
slowly, avoiding sudden movement. Skill and ease of
operation come with practice and experience. The
machine can spin very rapidly. Use caution when making
turns and slow down before making sharp turns.

Inexperienced operators may have a tendency to oversteer and
lose control. Slow-moving (low engine rpm - idle) practice
maneuvers on a flat open area are recommended to become
familiar with these characteristics before attempting normal
speed operation.

Sharp depressions or raised obstacles (such as gutters or
curbs) should not be directly approached at high speed in
an attempt to “jump” them as the operator could be
thrown from the equipment. Approach at a slow speed
and angle one drive wheel at the obstruction. Continue at
an angle until the wheel clears and then pivot the opposite
wheel around.

When turning on soft wet turf, keep both wheels rolling either
forward or backward. Pivoting on one stopped wheel can
damage turf. This is especially important when mowing.

Mower performance is at maximum when the throttle is set at
full rpm. This gives maximum power to the drive wheels and
deck when needed. Use the control levers to control ground
speed rather than engine rpm.

Keep blades sharp. Many professional mowing companies

REV D 3-8 604220

DANGER

WARNING
DANGER

WARNING

Discharge

chute

NOTE: Discharge chute may

vary from this illustration

have additional sets of blades and change blades twice a day:
once in the morning and again at noon. Many problems with
incorrect cutting patterns are due to dull blades or blades which
have been sharpened incorrectly. Information on sharpening
blades is listed in this manual’s maintenance section. In
addition, most communities have individuals or companies
which specialize in sharpening mower blades. Blade sharpness

should be checked daily.

Never work with blades while engine is running or deck
clutch switch is engaged (on). Always place deck clutch
switch in the disengaged position, place steering control
levers in the park brake position and turn engine off and
disconnect negative battery cable. Block up mower when
you must work under it. Wear gloves when handling
blades. Always check for blade damage if the mower
strikes a rock, branch or other foreign object during mow­ing!

Use high blade speed. Your mower is designed to operate at

full throttle. The throttle setting directly controls blade speed.
The highest blade speed generally gives the best cut.

Direct grass discharge to the right, away from the unmowed

area. Select a mowing pattern that directs grass discharge
toward the outside, not toward the center, of the mowing area.
Generally, this means using a pattern utilizing left turns
because side discharge is to the right. In any case, avoid
throwing grass discharge onto unmowed area because grass is
then mowed “twice”. Mowing twice puts an unnecessary load
on the unit and reduces mowing efficiency.

When mowing a lawn for the first time cut grass slightly

longer than normal to avoid scalping uneven terrain. When
possible, it is best to use the cutting height that was used in the
past. When cutting grass taller than six inches, you may want to
mow the lawn twice to achieve a better quality of cut.

During normal mowing cut only about 1/3 of the grass

blade. Cutting mo re than that is not recommended unless grass

is sparse or it is the end of the mowing season.

Alternate the mowing direction to keep the grass growing

straight and for better dispersion of the clippings.

Remember, grass grows at different rates at different times

of the year. Mow more often in the early spring to maintain the
same cutting height. As the growth rate slows in midsummer,
mow less frequently. If you cannot mow at a regular interval,
mow at a high cutting height; then mow again two days later at a
lower cutting height.

Raise the cutting height of the mower if the cutting width of

the mower is wider than the previous mower. This ensures that
uneven turf is not cut too short.

Raise the cutting height of the mower if the grass if slightly

taller than normal or if it contains a high degree of moisture.
Then mow it again with the cutting height set lower.

If the machine’s forward motion must be stopped while

mowing, a clump of grass clippings may drop onto your lawn.
To avoid this, move onto a previously cut area with the blades
engaged.

Never direct the discharge of material from the mower
deck toward bystanders. Do not operate the mower w ith­out either the discharge chute or the entire grass collec­tion system in place. Figure 3-8

Figure 3-8

Never attempt to make any adjustments to the mower
deck while the engine is running or with the deck drive
clutch engaged. Mower blades cannot be seen and are
located very close to deck housing. Fingers and toes can
be cut off instantly.

Deck clutch operation

Before beginning operation, check to make sure the deck
clutch switch is engaging and disengaging the blades
properly.

Make sure that the area around and under the deck is clear
and that there are no bystanders in the immediate area
before proceeding.

To check the deck clutch switch:

1. Start the engine and engage the deck clutch.

2. With the deck clutch switch up (clutch engaged) and the

engine running, listen to confirm that the mower blades
are rotating.

3. Now, push the deck clutch switch down (clutch

disengaged), and with the engine running, listen to
confirm that the blades have stopped rotating.

4. If the mower blades continue to rotate with the deck

clutch switch down, discontinue operation immediately
and contact your Hustler

®

Dealer.

604220 3-9 REV D

Clutch life will be maximized if these procedures are

Deck cutting height

adjusting lever

Notch

Anti-scalp

wheel

Adjusting

holes

followed.

1. Engage the clutch only when the throttle is set at

approximately 2/3 throttle and there is no load on the
blades. After clutch engagement, advance the engine
throttle to full rpm.
Engaging the deck clutch at high engine rpm or when
under heavy load (in tall grass, for example) can cause
belts and/or electric clutch to slip, resulting in premature
wear or possible damage.

2. Disengage the clutch only when the throttle is set at less
than 1/2 throttle.

Never disengage the clutch with the engine running at
high rpm. Setting the throttle to less than 1/2 throttle
when disengaging the clutch will help extend clutch life.

Warranty will not be allowed for deck clutches that fail due

to improper engagement and disengagement practices.

Deck Cutting Height Adjustment

The deck height is adjustable in 1/2” (6.4mm) increments.

When the deck cutting height adjusting lever is in the “A”
slot, the deck mowing height is set at its lowest mowing
position. When the lever is located in the “G” slot, the deck
height is at its highest mowing position or transport mode.

To adjust the cutting height, slide the deck cutting height
adjusting lever out of the notch that it is in and raise or lower it
until the desired cutting height is achieved and slide the lever
into that notch. Figure 3-9

Anti-Scalp Wheels

Anti-scalp wheels are standard on Raptor mowers. These anti­scalp wheels are designed to minimize scalping when mowing
on rough uneven terrain. Figure 3-10

Anti-scalp wheels can be installed in two positions. With the
wheel installed in the bottom hole, the wheel is located 1.60”
(40.6mm) below the mower blades. This setting is preferred
when mowing at cutting heights of 2-1/2” (63.5mm) or higher.
When the wheel is mounted in the top hole, it is located .70”
(17.8mm) below the mower blades. This is the acceptable
setting for mowing at cutting heights of 1-1/2” (38.1mm) or
higher

Figure 3-9

Figure 3-10

REV D 3-10 604220

MAINTENANCE & ADJUSTMENTS

Safe Servicing Practices

This product is capable of amputating hands and feet and
throwing objects. Always follow all safety instructions to avoid
serious injury or death.

Service Precautions

 Unless specifically required, DO NOT have engine run-

ning when servicing or making adjustments to mower.
Park the machine on level ground. Place steering control
levers in the park brake position, disengage deck clutch,
lower deck, remove ignition switch key and disconnect
negative battery cable before doing any maintenance.
Wait for all movement to stop be fore adjusting, cleaning
or repairing. Repairs or maintenance requiring engine
power should be performed by trained maintenance per­sonnel only. To prevent carbon monoxide poisoning, be
sure proper ventilation is available when engine must be
operated in an enclosed area. Read and observe safety
warnings in front of manual.

 Before working on or under the deck, make certain

engine cannot be accidentally started. Shut engine off,
remove ignition switch key and disconnect negative bat­tery cable for maximum safety. Repairs or maintenance
requiring engine power should be performed by trained
maintenance personnel only.

 Except when changing or checking the belt, always keep

belt covers on mower deck for safety as well as for clean­liness.

 Use a stick or similar instrument to clean under the

mower making sure that no part of the body, especially
arms and hands are under the mower.

 Keep your machine clean and remove any deposits of

trash and clippings, which can cause engine fires and
hydraulic overheating as well as excessive belt wear.
Clean up oil or fuel spillage. Allow machine to cool
before storing.

 Clean flammable material from machine. Prevent

fires by keeping the engine compartment, top of the
deck, exhaust area, battery, fuel line, fuel tank and
operator’s station clean of accumulated trash, grass
clippings, and other debris. Always clean up spilled
fuel and oil.

 Always wear adequate eye protection when servicing the

hydraulic system and battery, or when grinding mower
blades and removing accumulated debris.

 Use extra caution when handling gasoline and other

fuels. They are flammable and vapors are explosive.

 Never attempt to start the engine when there is a strong

odor of gasoline fumes present. Locate and correct the
cause.

 Never remove the fuel cap or refuel the mower while

engine is running or while engine is hot; never refuel near
an open flame or near devices which can create a spark.
Refuel outdoors. Never refuel or drain the fuel from the
machine indoors.

 Never run the engine in an enclosed area unless exhaust

is vented to the outside. Exhaust gases contain carbon
monoxide which is an odorless and deadly poison.

 Never attempt to make any adjustments or repairs to the

mower drive system, mower deck or any attachment
while the mower engine is running or deck clutch is
engaged. Repairs or maintenance requiring engine power
should be performed by trained maintenance personnel
only.

 Never work under the machine or attachment unless it is

safely supported with jack stands. Make certain machine
is secure when it is raised and placed on the jack stands.
The jack stands should not allow the machine to move
when the engine is running and the drive wheels are
rotating. Use only certified jack stands. Use only appro­priate jack stands, with a minimum weight rating of 2000
pounds (907 kg) to block the unit up. Use in pairs only.
Follow the instructions supplied with the vehicle stands.

 Exercise caution when releasing spring tension from any

of the belt idlers or when working with any of the deck
lift components.

 Do not touch hot parts of machine.
 Keep nuts and bolts tight, especially the blade attachment

bolts. Keep equipment in good working condition.

 Never tamper with safety devices. Check their proper

operation regularly.

 Stop the engine before removing the grass catcher or

unclogging the discharge chute. Never clear the discharge
chute with the engine running. Turn off the engine and be
sure the blades have stopped before cleaning. Use a stick
to clear a plugged discharge area. Never use your hand!

 Grass collection system components are subject to wear,

damage and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer’s recom­mended parts, when necessary.



Exercise caution when working under the deck as the
mower
wear gloves and use extra caution when servicing them.

 Use only genuine Hustler

that original standards are maintained.

blades are extremely sharp. Wrap the blade(s) or

®

replacement parts to ensure

Service Introduction

Regular maintenance is the best prevention for costly
downtime or expensive, premature repair. The following pages
contain suggested maintenance information and schedules
which the operator should follow on a routine basis. For more
detailed information order the correct Parts Manual and General
Service Manual for your unit. Refer to the Product Literature
section of this manual.

Remain alert for unusual noises, which could signal a
problem. Visually inspe ct the machine for any abnormal wear or
damage. A good time to detect potential problems is while
performing scheduled maintenance service. Correcting the
problem as quickly as possible is the best insurance.

Clear away heavy build-up of grease, oil and dirt, especially

604220 4-1 REV D

in the engine and under the seat platform areas; minute dust

WARNING

WARNING

WARNING

WARNING

WARNING

particle are abrasive to close-tolerance engine and hydraulic
assemblies.

Inspect mower daily for grass clippings and wire or string

tangles. The underside of the mower deck will collect a build-up
of grass clippings and dirt, especially when grass is wet or has
high moisture content. This build-up will harden, restricting
blade and air movement and will probably show a poorer quality
of cutting. Therefore it should be removed routinely.

To do this it will be necessary to raise and block the deck
using jack stands or blocks in the full up position. Scrape the
build-up from underneath.

Some repairs require the assistance of a trained service
mechanic and should not be attempted by unskilled personnel.
Consult your Hustler

®

service center when assistance is needed.

Torque Values

Particular attention must be given to tightening the drive
wheel lug nuts and blade spindle bolts. Failure to cor­rectly torque these items may result in the loss of a wh eel
or blade, which can cause serious damage or personal
injury.

Torque values are given below:

Ft-lbs. N-m

Wheel (lug) nuts . . . . . . . . . . . . . . . . . 70 . . . . . . . . 95

Blade spindle bolt top . . . . . . . . . . . . . 60 . . . . . . . . 81

Blade spindle bolt bottom. . . . . . . . . . 48 . . . . . . . . 65

Lug nuts only - It is recommended that these be checked after
the first 2 hours of operation, initially, every 50 hours and
following removal for repair or replacement.

For all other torques refer to the mower’s General Service
Manual for standard torque chart. See Product Literature
section for ordering information.

For engine torque values, see engine owner’s manual.

Tires

It is important for level mowing that the tires have the sam e
amount of air pressure. The recommended pressures are:

Drive wheels . . . . . . . . . . . . . . . . . . . . . 8-12 psi (55-83 KPa)

Front wheels . . . . . . . . . . . . . . . . . . . . . 8-12 psi (55-83 KPa)

with 225 or better cranking AMP rating. A maintenance-free
battery is recommended. Otherwise, follow battery
manufacturer’s maintenance, safety, storing and charging
specifications.

Battery posts, terminals, and related accessories contain
lead and lead compounds, chemicals known to the State
of California to cause cancer and reproductive harm.
Wash hands after handling.

Charge batteries in an open well-ventilated area, away
from sparks and flames. Unplug charger before connect­ing or disconnecting from battery. Wear protective cloth­ing and use insulated tools.

• Avoid skin and clothing contact with battery acid.

• Always wear eye protection when checking the bat­tery. Acid can cause serious inj ury to skin and eyes.
If contact occurs, flush area with clean water and
call a physician immediately. Acid will also damage
clothing.

• Do not drink the battery electrolyte.

• Do not allow open flame near the battery when
charging.

• Hydrogen gas forms inside the battery. This gas is
both toxic and flammable and may cause an explo­sion if exposed to flame. Always remove the nega­tive ground first and replace it last.

• Do not overfill the battery.

• Electrolyte may overflow and damage paint, wiring
or structure. When cleaning the battery, use soap
and water. Be careful not to get soap and water into
the battery. Clean the battery terminals with a solu­tion of four parts water and one part baking soda
when they become corroded.

If you wish to use non-pneumatic tires on your Hustler

mower the tires must be an approved tire purchased from

®

Hustler
any mower equipped with unapproved non-pneumatic tires.

Turf Equipment. Warranty claims will be denied on

Lubrication

Use SAE multi-purpose grease.

Electrical System

The electrical system is a 12 volt, negative ground.

Recommended battery size is a garden tractor BCI group U1R

REV D 4-2 604220

®

Shorts caused by battery terminals or metal tools touch­ing metal mower components can cause sparks. Sparks
can cause a battery gas explosion which will result in per­sonal injury.

• Prevent the battery terminals from touching any
metal mower parts when removing or installing the
battery.

• Do not allow metal tools to short between the bat­tery terminals and metal mower parts.

WARNING

Incorrect battery cable routing could cause damage to t he

WARNING

Master fuse

housing

WARNING
DANGER

WARNING

mower and battery cables. This can cause sparks which
can cause a battery gas explosion which will result in per­sonal injury.

•Always disconnect the negative (black) battery

cable(s) before disconnecting the positive (red)
cable(s).

•Always connect the positive (red) battery cable(s)

before connecting the negative (black) cable(s).

Master in-line fuse

These mowers have a master in-line fuse in the electrical
system. This is the main fuse to protect the complete electrical
system. It is located under the seat platform and next to the
solenoid. Figure 4-1

connection, filters, vapor hoses, clamps, control valves, control
solenoids, electronic controls, vacuum control diaphragms,
purge valves, liquid/vapor separator and other associated
components.

Modifying or Tampering with the evaporative emissions

control system or the fuel system is prohibited. Federal law

and California State law prohibit the following acts or the
causing thereof:

1. The removal or rendering inoperative by any person other

than for purposes of maintenance, repair, replacement, of
any device or element of design incorporated into any
equipment for the purposes of emissions control prior to
or after its sales or delivery to the ultimate purchaser or
while it is in use, or

2. The use of the equipment after such device or element of

design has been removed or rendered inoperative by any
person.

Use of replacement parts not equivalent to the original
parts may result in system failure and pose a safety haz­ard.

Figure 4-1

Hydraulic System

The transmissions are sealed for life and do not require any
scheduled maintenance.

When washing the mower, direct the spray away (espe­cially if using a power washer) from the transaxle’s seals
to prevent water intrusion and ensure component perfor­mance.

Fuel And Evaporative Emissions Control
System

The fuel and evaporative emissions control system for this
mower is EPA compliant. Use only Hustler
replacement parts.

Your evaporative emission control system may include parts
such as: fuel tanks, fuel lines, fuel line fittings, fuel caps, carbon
canisters, canister mounting brackets, carburetor purge port

®

approved

To avoid personal injury or property damage, use
extreme care in handling fuel. Fuel is extremely flam­mable and the vapors are explosive.

Observe usual fuel handling precautions

• Do not smoke while refueling. Extinguish all ciga­rettes, cigars, pipes and other sources of ignition.

• Do not remove fuel cap or fill tank with engine
running or while engine is hot. Clean up any fuel
spills.

• If fuel is spilled, do not attempt to start the engine
but move the machine away from the area of spill­age and avoid creating any source of ignition until
fuel vapors have dissipated.

• Allow engine to cool before storing machine inside
a building.

• Keep fuel away from open flame or spark and store
machine away from open flame or spark or pilot
light such as on a water heater or appliances.

• Use extreme care when handling gasoline and other
fuels. They are extremely flammable and vapors are
explosive. A fire or explosion from fuel can burn
you and others and can damage property.

• Refuel outdoors. Never refuel or drain the fuel from
the machine indoors.

604220 4-3 REV D

• Never attempt to start engine when there is a strong

WARNING

WARNING

WARNING

Fuel cap

odor of gasoline fumes present. Locate and correct
cause.

• Store fuel in an approved container and keep it out
of the reach of children. Never buy more than a 30
day supply of fuel.

• Do not fill fuel containers inside a vehicle or on a
truck or trailer bed with interior carpets or plastic
truck bed liners. Always place fuel containers on
the ground away from your vehicle before filling.

• When practical, remove gas powered equipment
from the truck or trailer and refuel the equipment
with its wheels on the ground. If this is not possible,
then refuel such equipment on the truck or trailer
using a portable container and not a fuel dispenser
nozzle. If a fuel dispenser nozzle must be used,
keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.

• Never use gasoline for cleaning parts.

• Read and observe safety precautions elsewhere in
this manual.

pose a fire hazard.

Refer to the engine owner’s manual for fuel specification

requirements.

• Gasoline is harmful or fatal if swallowed.

• Long-term exposure to vapors can cause serious
injury and illness.

• Avoid prolonged breathing of vapors.

• Keep face away from nozzle and gas tank or fuel
container opening.

• Keep gas away from eyes and skin.

• If fuel is spilled on clothing, change clothing imme­diately.

The fuel tank is located under the seat platform with the filler

neck and fuel cap located in the left side fender. Figure 4-2

Remove the fuel cap slowly.

When threading the fuel cap onto the filler neck, tighten the
cap until it begins to click, then, continue to turn it until at least
three clicks are heard.

IMPORTANT: Do not overfill the fuel tank. The fuel tan k

should be filled no higher than the bottom of the fill neck.
The fuel system is designed to leave room for the fuel to expand
with fuel temperature changes.

Figure 4-2

Engine Oil And Filter

If the engine has been running and is up to operating tem­perature, allow the engine to cool before changing the oil.
Engine and engine oil will be very hot, so be very careful
when changing oil and wear the appropriate protective
gear to avoid being burned or exposed to engine oil.

Check engine oil daily and after every 4 hours of operation.
Mower must be on a level surface when checking oil. Refer to
engine manual and maintenance schedule for oil recommenda­tion and capacities.

Change the engine oil and filter after the first 5 hours of oper­ation and then per the engine manufacturer’s recommendations
after that. If mower is being operated in extremely dirty condi­tions, then it is recommended oil be changed more frequently.

IMPORTANT: After the new oil filter has been installed,

clean up any oil which may have spilled onto the engine plate,
muffler, and heat shield.

Overfilling fuel tank may cause the following:

• Engine damage

• Fire hazard!

Use regular unleaded gasoline with an octane rating of 87 or
higher. Maximum of 10% ethanol (E10) in fuel. Fuels with
greater than 10% ethanol, (such as E15, E20 and E85) voids
warranty. Fuels with greater than 10% ethanol are not approved
for use and such illegal use could cause equipment failure and

REV D 4-4 604220

Draining the engine oil :

1. Locate the oil drain valve on the lower right side of the

engine.

2. Locate the oil drain hose that was supplied with the

machine. Be sure to clean and clear it of debris that might
block the flow of the engine oil. Figure 4-3

3. Attach one end of the hose onto the oil drain valve nipple.

Make sure the hose is pushed all the way onto the valve.

4. Position the loose end of the hose forward and down in

front of the right side transmission so that it can drain

Oil drain hose

Oil drain valve

Carbon

canister

Fuel evaporation

system filter

into a suitable oil drain container.

5. With the hose in position, use a 10 mm wrench or socket

and open the valve approximately 4 turns in the
counterclockwise direction. Allow 10 minutes for engine
oil to adequately drain.

6. After oil is drained, close the valve by turning it in the

clockwise direction until it is fully closed.

7. Once the valve is closed, carefully remove the oil drain

hose and clean up any spilled oil.
IMPORTANT: All oil drips or spill s must be cl eaned off
of the exhaust system before operating the machine.

8. Clean the oil drain hose and store it appropriately. Figure

4-3

damaged.

Figure 4-4

Fuel Evaporation System Filter

All Hustler® Raptor mowers have a fuel evaporation system
filter. This filter must be checked and replaced every 100 hours
or annually whichever comes first. Figure 4-5 & Figure 4-6

Figure 4-3

Engine Air Filter

Perform engine air filter maintenance per the Maintenance

Schedule shown elsewhere in this manual.

General Engine Maintenance

Detailed instructions and recommendations for break-in and
regular maintenance are specified in the Engine Owner’s
Manual. Please refer to this manual for engine servicing,
lubricating oil levels with quality and viscosity
recommendations, bolt torques, etc. The engine warranty is
backed by the manufacturer. Special attention should be paid to
applicable data which will not be duplicated here.

Carbon Canister

Some Hustler® Raptor mowers have a carbon cannister
incorporated into the fuel system.

This is a mandatory feature on all mowers using gasoline
engines that are put into operation in California.

This canister should be replaced every 5 years or if it becomes

Figure 4-5

Belts

Inspect belts frequently for wear and serviceability. Replace a
belt that shows signs of severe cuts, tears, separation, weather
checking and cracking, or burns caused by slipping. Slight
raveling of belt covering does not indicate failure, trim ravelings

604220 4-5 REV D

WARNING

WARNING

Carbon canister equipped machines

Fuel evaporation

system filter

WARNING

Never work with blades while engine is running or deck

WARNING

WARNING

clutch switch is engaged (on). Always place deck clutch
switch in the disengaged position, place steering control
levers in the park brake position and turn en gine off and
disconnect negative battery cable. Block up mower when
you must work under it. Wear gloves when handling
blades. Always check for blade damage if mower
strikes a rock, branch or other foreign object during mow­ing!

Always wear adequate eye protection when grinding
mower blades.

Figure 4-6

with a sharp knife.

If the pump belt fails, loss of control will occur especially
when operating on a slope. If you lose steering control

while operating the machine, place the steering con­trol levers in the park brake position immediately.
Inspect the machine and involve your Hustler
to resolve the problem before contin uing to operat e.

Inspect the belt pulley grooves and flanges for wear. A new
belt, or one in good condition, should never run against the
bottom of the groove. Replace the pulley when this is the case,
otherwise the belt will lose power and slip excessively.

Never pry a belt to get it on a pulley as this will cut or damage
the fibers of the belt covering.

Keep oil and grease away from belts, and never use belt
dressings. Any of these will destroy the belt comp osition in a
very short time.

®

Dealer

Mower Blade Maintenance

Check the mower blades daily, they are the key to power
efficiency and well groomed turf. Keep the blades sharp. A dull
blade will tear rather than cut the grass, leaving a brown ragged
top on the grass within a few hours. A dull blade also requires
more power from the engine.

Replace any blade which is bent, cracked or broken.

Mower Blade Removal

Use a 5/8” wrench to remove the 7/16” cap screw holding the

blade to the spindle shaft from underneath. NOTE: A blade
holding tool (part number 381442) is available from Hustler
Turf Equipment. It is designed to prevent the blades from
rotating when they are being removed or installed on the
spindle. Contact your Hustler

Sharpen the blades on a grinder following pattern as shown

(Figure 4-7). Touch-up sharpening can be done with a file

Check the blades for balance following grinding. A
commercial balancing tool is available through most hardware
supply stores, or balancing can be done by placing the blade on
an inverted line punch or 5/8” bolt. Blade should not lean or tilt.
Spin the blade slowly, blade should not wobble. If blade is out
of balance, true it up before reinstalling.

Lay the blade on a flat surface and check for distortion
(Figure 4-8 & Figure 4-9). Replace any distorted blade.

Do not re-use spindle bolts which have stripped, worn or
undercut threads. Torque bolts on spindles to 48 foot-pounds
(65.14 Nm) when reinstalling blades.

IMPORTANT: The blade sail (curved part) must be point-

ing upward toward the inside of the deck to ensure proper cut­ting.

IMPORTANT: The spindles have 5/8" diameter boss that

centers the blades on the spindles. When re-installing blades,
ensure that the blade is centered on the boss and seated flat
against the spindle shaft face. Rotate the blades after installation
to ensure blade tips do not touch each other or sides of the
mower. Figure 4-10

®

dealer for more information.

®

Never attempt to straighten a bent blade by heating, or
weld a cracked or broken blade as the blade may break
and cause serious injury. Replace worn or damaged
blades.

REV D 4-6 604220

Failure to correctly torque the bolt may result in the loss
of the blade which can cause serious injury.

WARNING

Mower blades are sharp and can cut. Wrap the blade(s) or

Resharpening

pattern

Do not sharpen to original pattern (below). It is

easier to get a straight cutting edge following

the resharpening pattern shown above.

Original edge

Warped Blade (Replace)

Straight Blade

Cutting

plane

Comparison of Warped and Straight Blades

Cutting edge

Twisted Blade Edge

(replace)

Cutting edgeCutting Plane

Straight Blade Edge

End view of blades, comparing

twisted and straightened blades

Boss

Spindle

shaft

face

Blade

Cap

screw

wear gloves and use extra caution when servicing them.

Figure 4-7

Figure 4-8

Figure 4-9

604220 4-7 REV D

Figure 4-10

Seat Adjustment

The seat on the Hustler® Raptor mower can be adjusted
forward and rearward by pivoting the seat platform up and
forward. Then, loosen the four cap screws on the underneath
side of the seat platform. Position the seat where you have the
best control of the machine and are the most comfortable and
then tighten the cap screws.

Figure 4-11

Steering Control Lever Adjustment

Upper

control

lever

Lower

control

lever

Cap screw

The steering control levers can be adjusted for operator
comfort. By loosening the cap screws that attaches the upper
control lever to the lower lever (Figure 4-12), the upper control
lever can be pivoted to fit the operator’s personal preference.

The steering control levers can also be adjusted up and down.
Remove the cap screws and slide the upper control lever up or
down and align the holes in it with the holes in lower lever. Re­install the cap screws and tighten.

The steering control levers should be adjusted so that they
align with each other when in the neutral position.

Figure 4-12

REV D 4-8 604220

Maintenance Schedule

Refer to Figure 4-12, Figure 4-13, Figure 4-14,

Figure 4-15, Figure 4-16, & Figure 4-17

SERVICE AT

INTERVALS INDICATED

Verify safety start interlock system Prior to each use
Visually inspect unit for loose hardware and/or damaged parts Prior to each use
Visually inspect tires Prior to each use
Check oil level, engine (1) Prior to each use or every 4 hours
Clean air intake screen (4) Prior to each use or every 4 hours
Check fuel level Prior to each use
Blades - sharpen & securely fastened Prior to each use
Discharge chute - securely in place & in lowest position Prior to each use
Clean engine and transaxle compartment After each use
Grease gauge wheel bearings X
Change engine oil & filter (1)(3) X
Check battery connections X
Check tire pressure with a gauge X
Clean engine exterior (a) X
Replace air cleaner paper element (4) X
Check pump & deck belt tension and condition (5) X
Check fuel system (6) X
Check fuel tank grommet (6) X
Tighten lug nuts on wheels (2) X
Change fuel filter (6) X
Replace fuel evaporation system filter (7) X

WEEKLY

OR 40

HOURS

ANNUALLY

OR 100
HOURS

NOTES:

1. Initial oil change is after 5 hours of operation. Thereafter, change oil after every 40 hours operation. Change more often under dusty or dirty conditions and dur-

ing hot weather periods.

2. Torque initially and after first 2 hours of operation.

3. Change engine oil filter per the engine manufacturer’s recommendations. Refer to Engine Owner’s Manual for recommendations and other maintenance items..

4. Service m ore often under dusty or dirty conditions.

5. Pump drive belt only - Inspect every month and replace if worn or cracking is noticed. Otherwise, replace every 2 years.

6. Chec k fuel system for any crack or leaks including , but not limit to, fuel line hoses, fuel valve, vent line hoses, vent valve, vapor valve, carbon canister, and

grommets. Replace as needed.

7. More often under dusty or dirty conditions and during hot weather.

REFERENCES:

A. Refer to engine owner’s manual for engine service information.
NOTE: After completing maintenance cycle (100 hours), repeat cycle.

604220 4-9 REV D

Maintenance Locator Chart

Figure 4-13

6

5

8

13

11

3

12

13

8

9

4

1

7

2

9

10

15

14

15

42” Deck

15

14

52” Deck

15

17

Carbon canister equipped machines

16

16

1. Engine Oil Fill & Dipstick

2. Fuel Filter

3. Engine Air Cleaner

4. Engine Oil Drain Valve

5. Battery

6. Fuel Tank

7. Engine Oil Filter

8. Park Brake Switch (2)

9. Drive Tire

10. Pump Belt

11. Engine Air Intake Screen

12. Front Wheel Tires

13. Front Wheel Zerks (2)

14. Deck Belt

15. Blades

16. Fuel Evaporation System Filter

17. Carbon Canisters

Figure 4-14 Figure 4-15 Figure 4-16

Figure 4-17

REV D 4-10 604220

Figure 4-18

TROUBLESHOOTING

The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A
consistently applied preventative maintenance program, as outlined in the Maintenance section of this manual, will prevent many
problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended
solutions.

SYMPTOMS PROBABLE CAUSES

Starting motor does not

crank

The engine will not start,

starts hard or fails to keep

running

Engine:

Runs with continuous mis-

firing or engine runs

unevenly or erratically

Loss of power or system

will not operate in either

direction

Air cooled engine over-

heating

Low engine oil pressure Low oil level Add oil

High oil consumption Numerous Contact your Dealer

Mower jerky when starting

or operates in one direc-

tion only

Steering control levers not
in park brake position or
switch not adjusted

Deck clutch switch
engaged

Weak or dead battery Recharge or replace

Electrical connections are
corroded or loose

15 amp fuse is blown Replace the 15 amp fuse

For additional causes See engine manual

No fuel or line plugged Fill tank or replace line (See

There is incorrect fuel in the
fuel system

There is dirt in the fuel filter Replace the fuel filter

Dirt, water or stale fuel in
the fuel system

The choke is not on Move the choke lever to

Numerous See engine manual

Numerous See engine manual

Restrictions in air cleaner Service air cleaner

Poor compression Contact your Dealer

Steering linkage needs
adjustment

Tow valve open Close tow valve

The traction drive belt is
worn, loose or broken

For additional causes See engine manual

Air intake screen or cooling
fins clogged

For additional causes See engine manual

Oil diluted or too light Change oil and check for

Failed oil pump Contact your Dealer

Steering control linkage
needs adjustment

Loose steering linkage Tighten linkage

Transaxle component faulty Contact your Dealer

SUGGESTED

REMEDIES

Place steering control
levers in park brake posi­tion or re-adjust switch

Disengage clutch switch

Check the electrical con­nections

Fuel System section for
more details)

Drain the tank and replace
the fuel with the proper type

Contact your Dealer

ON

Adjust linkage

Install a new traction drive
belt

Clean screen and fins

source of contamination

Adjust linkage

SYMPTOMS PROBABLE CAUSES

Mower creeps when
steering control levers are
in neutral

Mower circles or veers in
one direction

Mower creeps when park­ing brake engaged

There is abnormal vibra­tion

Blades do not rotate The deck drive belt is worn,

Uneven cutting height The blade(s) are not sharp Sharpen the blades

Steering linkage needs
adjustment

Steering linkage needs
adjustment

Loose steering linkage Tighten linkage

Tires improperly inflated Adjust air pressure to 8 - 12

Transaxle component faulty Contact your Dealer

Steering linkage out of
adjustment

Brakes need adjustment Adjust parking brakes

The engine mounting bolts
are loose

The engine pulley , id l er pul­ley or blade pulley is loose

The engine pulley is dam­aged

The cutting blade(s) is/are
bent or unbalanced

A blade mounting bolt is
loose

Spindle bearing is worn or
loose

A blade spindle is bent Contact your Dealer

loose or broken

The deck drive belt is off
the pulley

Electric clutch is not engag­ing

A cutting blade(s) is/are
bent

The deck is not level Level the deck per the

An anti-scalp wheel is not
set correctly

The underside of the deck
is dirty

Tires improperly inflated Adjust air pressure to 8 - 12

A blade spindle is bent Contact your Dealer

SUGGESTED

REMEDIES

Adjust linkage

Adjust linkage

psi (55 - 83 KPa)

Adjust steering linkage

Tighten the engine mount­ing bolts

Tighten the appropriate pul­ley

Contact your Dealer

Install new cutting blade(s)

Tighten the blade mounti ng
bolt

Replace or tighten spindle
bearing

Install a new deck drive belt

Install the deck drive belt
and check for a reason

Check and/or replace 15
amp fuse.
Contact your Dealer

Install new cutting blade(s)

Deck leveling section of the
General Service Manual

Adjust the height of the
anti-scalp wheel

Clean the underside of the
deck

psi (55 - 83 KPa)

604220 5-1 REV D

REV D 5-2 604220

STORAGE

WARNING

When storing the unit at the end of the mowing season, the
mower, engine, and battery should have the following items
serviced before storage.

If the mower has been stored for an extended period of time,
follow the new season preparation steps before beginning
operation.

General mower preparation for storage

1. Remove all grass, dirt, and trash from mower and cutting

units.
IMPORTANT: Wash the machine with a mild detergent
and water. Do not pressure wash the machine. Avoid
excessive use of water, especially near the control panel
and engine.
Clean mower and deck and touch up all scrapes with
touch-up paint.

2. Install new air filter per Engine Owner’s Manual.

3. Check thoroughly for any worn or damaged parts that

need replacing and order them from your dealer.

4. Thoroughly lubricate machine, according to the

Maintenance section.

5. Block mower up so weight is off tires. Check tire

pressure and inflate to proper operating pressure.
NOTE: Do not deflate tires.

6. Perform separate engine and battery preparation as listed

below.

7. Store mower in a clean, dry place.

Preparation of engine for storage

When the engine is to be unused for long periods, proceed as
follows:

1. Run the engine for a minimum of 15 minutes.

2. Drain the oil from the crankcase while the engine is still

warm.

3. Refill with fresh oil of the proper viscosity.

4. Drain the fuel tank and run the engine until it stops from

lack of fuel. Gasoline evaporates if left in the carburetor
for long periods, forming gum and varnish deposits in the
carburetor. These deposits will cause engine flooding and
loss the previous 100 hours.

5. Remove the spark plugs and pour a tablespoon of engine

oil into each spark plug hole. Install plugs, but do not
reconnect plug leads.

6. Crank the engine with the starter at least a dozen

revolutions to distribute oil over the cylinder walls and
valve mechanism.

7. Clean the exterior surface of the engine. Spread a light

film of oil over any exposed metal surfaces of the engine
that are subject to corrosion.

8. Clean dirt and chaff from the cylinders and fins, blower

housing and muffler.

9. Check the oil filler cap and fuel tank caps to make certain

they are securely in place.

10. Refer to the engine manual for more information.

Preparation of battery for storage

When the machine is to be unused for long periods, it is best
to disconnect the battery and remove it from the unit. At this
time perform the following battery maintenance:

1. Remove the battery from machine.

2. Clean the battery, terminals, and cable connectors.

3. Charge the battery, if necessary.

4. Store the battery in a cool, dry place (do not expose to

freezing temperatures).

5. Always keep the battery fully charged. Especially

important to prevent battery damage when the
temperature is below 32°F (0°C).

New season preparation

Before starting the mower following post season storage, the
following service is required:

1. Clean mower, removing trash and dirt accumulation.

2. Check

3. Fill fuel tanks with fresh fuel. Run machine at half speed

At start of new season always check that fresh oil has
been added to machine. If oil is drained at season’s end
and not replaced, engine damage will result.

4. Tighten any bolts that have loosened and make sure all

5. Install all safety shields and review safety precautions

6. Check and inflate tires to 8-12 psi (55-83 KPa).

7. Install fully charged battery and attach the battery cables.

8. Refer to engine manual for more information.

engine oil and hydraulic oil levels.

for 5 minutes, checking operation of steering control
lever. Stop engine and check for oil leaks, loose fitti ngs
and so forth.

hair pins, cotter pins and clevis pins are in place.

listed in this manual.

604220 6-1 REV D

PRODUCT LITERATURE

If you would like to view or print a copy of the product manuals (Operator’s Manual, Parts Manual, or General Service Manual) for

these mowers go online to www.hustlerturf.com and click on the MANUALS button.

Contact your local Hustler

®

dealer if you require another engine manual.

REV D 6-2 604220

INDEX

PAGE PAGE

Anti-scalp wheels ..................................................3-10

Belts

.........................................................................4-5

Carbon canister
Children

...................................................................3-3

Control Panel
Controls

...................................................................3-4

Deck clutch operation
Deck cutting height adjustment
Driving the mower
Electrical system
Engine air filter
Engine oil & filter
Engine starting
Fuel and evaporative emissions control system
Fuel evaporation system filter

.......................................................4-5

...........................................................3-4

.............................................3-9

............................3-10

...................................................3-6

.....................................................4-2

........................................................4-5

.....................................................4-4

........................................................3-5

...4-3

................................4-5

Mower operation
New season preparation
Operating suggestions
Parts and service

..................................................... 3-6

........................................ 6-1

........................................... 3-8

................................................... 1-1

Preparation of battery for storage
Preparation of engine for storage
Safe Operating Practices
Safe Operation

....................................................... 3-1

Safe servicing practices
Safety and Instructions Decals
Safety start interlock system
Seat adjustment

..................................................... 4-7

Service introduction
Service precautions
Slope guide

............................................................. 2-5

.......................................3-1

.........................................4-1

............................. 2-1

................................. 3-5

............................................... 4-1

............................................... 4-1

......................... 6-1

.........................6-1

General engine maintenance

.................................4-5

General mower preparation for storage
Hydraulic system
Lubrication
Maintenance locator char t
Model and serial number
Moving mower with stalled engine
Mower blade maintenance
Mower blade removal

.....................................................4-3

...............................................................4-2

....................................4-10

........................................1-1

.........................3-6

.....................................4-6

.............................................4-6

................6-1

Slope Operation
Steering control lever adjustment
Stopping the engine
Tires

........................................................................4-2

To the new owner
Torque values
Using a Ramp
Using this manual
Warranty registration

..................................................... 3-2

......................... 4-8

...............................................3-5

................................................... 1-1

......................................................... 4-2

......................................................... 3-2

................................................... 1-1

.............................................1-1

604220 i-1 REV D