HUSTLER FASTRAK 60, FASTRAK 54, FASTRAK 48 Owner's Manual

Table of Contents

General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Maintenance & Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Product Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

602900_0211 c-1

c-2 602900_0211

GENERAL INFORMATION

This manual applies to the following Hustler equipment lines:

Hustler FasTrak

To the new owner

The purpose of this manual is to assist owners and operators
in maintaining and operating the Hustler FasTrak mower. Please
read it carefully; information and instructions furnished can help
you achieve years of dependable performance.

A separate Engine Owner’s Manual is included with your
owner’s packet which contains additional engine information
that will not be repeated in this manual. You are urged to read it
before attempting any operation or repair of the engine.

The decals are designed to give the operator brief information
needed in the daily operation and service of the machine. These
decals are not intended to be used in place of this manual but
instead are to be used as an extension of this manual. These
decals should not be removed or obliterated. Replace these
decals if they become unreadable.

It is the owner’s responsibility to make certain that the
operators and mechanics read and understand this manual and
all decals before operating this machine. It is also the owner’s
responsibility to make certain that the operators and mechanics
are qualified and physically able individuals, properly trained in
the operation of this equipment. All operators and mechanics
must become familiar with the safe operation of the equipment,
operator controls and safety signs.

IMPORTANT: The owner/user can prevent and is responsi-

ble for accidents or injuries occurring to themselves, other peo­ple or property.

Never let children or untrained people operate or service the
equipment. Local regulations may restrict the age of the
operator.

IMPORTANT: For more detailed maintenance and adjust-

ment information refer to the proper General Service Manual
for your machine. Refer to the “Product Literature” section of
this manual for information on how to attain these manuals.

Using this manual

General operation, adjustment and maintenance guidance is
outlined for both the experienced and novice Hustler user.
Operating conditions vary considerably and cannot all be
addressed individually. Through experience, however, operators
should find no difficulty in developing good operating skills
suitable to most conditions.

Directions used in this manual, for example RIGHT or LEFT,
refer to directions when in operator position and facing forward,

unless otherwise stated.

Photographs and illustrations used were current at the time of
printing, but subsequent production changes may cause your
machine to vary slightly in detail. Hustler Turf Equipment
reserves the right to redesign and change the machine as deemed
necessary, without notification. If a change has been made to
your machine which is not reflected in this operator’s manual, or
the parts manual, see your Hustler dealer for current information
and parts.

Warranty registration

Your Hustler Dealer must register the unit on-line within ten
(10) days following date of purchase to validate your warranty

protection. As the new equipment owner, you should confirm
that your Hustler Dealer has registered your mower with Hustler
Turf Equipment.

Be sure to register the mower plus each attachment that
displays a model and serial identification number plate with
Hustler Turf Equipment.

IMPORTANT: Any unauthorized modification, alteration,

or use of non-approved attachments voids the warranty and
releases Hustler Turf Equipment from any liability arising from
subsequent use of this equipment. Do not use or operate any
attachment not approved by Hustler Turf Equipment.

Model and serial number

Mower model and serial numbers are found on the serial
identification plate, located on the frame directly below and to
the right of the operator’s platform.

These numbers are required when the unit is registered with
Hustler Turf Equipment. They will also assure you of the correct
service parts when replacement becomes necessary.

Parts and service

Use original Hustler replacement parts only. These parts are
available through your local Hustler dealer. To obtain prompt,
efficient service, always provide the following information
when ordering parts:

1. Correct part description.

2. Correct part number.

3. Correct model number.

4. Correct serial number.

All warranty repair and service must be handled through an
authorized Hustler dealer. Arrangements should be made
through your local service center.

602900_0211 1-1

NOTICE OF REQUIR EMENT OF SPAR K ARRESTER MUFFLER

This equipment may create sparks that can s tart fires aro und dry ve getation. Calif ornia Pub lic Resources C ode Sec­tion 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered,
brush-covered , or grass-covered land unle ss the engine is equipp ed with a s park arre ster m aintained in effe ctive
working orde r. A spark arrester is a device constructed of nonf lammable materials specifically for the purpos e of
removing and retaining c arbon and other f lammable partic les over 0.0232 of an inch in size f rom the exhaust f low of
an inte rnal co mbustio n engine that uses hydroc arbon fue ls or which is qualified and rated by the United States For­est Service . Other states or federal areas may have similar laws. The Op erator S hould Co ntact Loc al Fire Agencies
For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE A
SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A
SPARK ARRESTER.

Inspect spark arrester daily; replace every 500 hours or as needed.

The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency
(EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty.

Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or illegi­ble, replace immediately. Replacements may be ordered per the information found in the Product Informa­tion section of the owner’s manual.

The engine exhaust from this product

contains chemicals known to the State

of California to cause cancer, birth

defects or other reproductive harm.

WARNING:

1-2 602900_0211

SAFETY PRECAUTIONS

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This safety alert symbol is used to call attention to a message
intended to provide a reasonable degree of PERSONAL
SAFETY for operators and other persons during the normal
operation and servicing of this equipment.

DANGER – denotes immediate hazards which WILL result
in severe personal injury or death.

WARNING – denotes a hazard or unsafe practice which
COULD result in severe personal injury or death.

This manual uses two other words to highlight information.
IMPORTANT calls attention to special mechanical information
and NOTE emphasizes general information worthy of special
attention.

All operators and mechanics should read this manual, and be
instructed about safe operating and maintenance procedures. If
the operators or mechanics cannot read and understand English,
it is the owner’s responsibility to explain this material to them.

This machine meets or exceeds the B-71.1-2003
specifications of the American National Standards Institute,
in effect at the time of production. However, improper use or
maintenance by the operator or owner can result in injury.
To reduce the potential for injury, comply with these safety
instructions and always pay attention to the safety alert
symbol “V”, which means DANGER or WARNING ­“personal safety instructions.” Failure to comply with the
instructions may result in personal injury or death.

Incorrect usage of this machine may result in severe
injury. Personnel operating and maintaining it should be

trained in the proper use and should read the manuals
completely and thoroughly before attempting to set-up,
operate, adjust, or service this machine.

The decals are designed to give the operator brief information
needed in the daily operation and service of the machine. These
decals are not intended to be used in place of this manual but
instead are to be used as an extension of this manual. These
decals should not be removed or obliterated. Replace these
decals if they become unreadable.

• It is the owner’s responsibility to make certain that the
operators and mechanics read and understand this manual
and all decals before operating this machine.

• It is also the owner’s responsibility to make certain that
the operators and mechanics are qualified and physically
able individuals, properly trained in the operation of this
equipment.

• All operators and mechanics must become familiar with
the safe operation of the equipment, operator controls
and safety signs.

• Never let children or untrained people operate or service
the equipment. Local regulations may restrict the age of
the operator.

• The owner/user can prevent and is responsible for acci­dents or injuries occurring to themselves, other people or
property.

• The owner should also ensure that the operator/mechanic
know that they are responsible for their own safety as
well as the safety of other persons within the vicinity.
Remember, the operator is responsible for accidents or
hazards occurring to other people or their property.

Safety and Instruction Decals

V Specific safety warning decals are located on the equipment near the immediate areas of potential hazards. These decals should

not be removed or obliterated. Replace them if they become non-readable.

The following illustrations show the various safety decals that are located on the machine. A brief explanation, for those requiring
one, is shown to help the operator understand the meanings of these decals.

• Read Operator’s Manual and Safety Warning Decals before

attempting to operate this machine.

602900_0211 2-1

• Do not smoke while refueling.

• Do not remove the fuel tank cap or fill with engine running or while

the engine is hot.

• Allow engine to cool before storing machine inside a building.

• Store away from open flame or spark if there is fuel in tank.

• Clean up any gasoline spills.

• Do not refuel while in enclosed trailer or other enclosed areas.

• Maximum of 10% ethanol in fuel. Higher than E10 fuel voids war-

ranty.

Part Number

602041

601837

If you lose steering control while operating the machine, place the steering
control levers in the park brake position immediately. Inspect the machine and

involve your dealer to resolve the problem before continuing to operate.

If pump belt fails, steering control will be lost. Refer to owner’s manual for
inspection and replacement intervals and refer to above paragraph for
emergency procedures.

600899

601967

601892

Part Number 602041

WARNING: Thrown objects!

• Always maintain a safe distance from peo-

ple and pets when mowing.

• Always stop machine if someone enters

the area.

• Inspect area to be mowed for hazards

such as rocks, metal objects and other
debris which may be thrown or entangled
by mower blades. Remove these objects
before mowing.

Part Number
600899

• If you loose steering control while operating the machine, place

the steering control levers in the park brake position immediately.
Inspect the machine and involve your Hustler dealer to resolve the
problem before continuing to operate.

• If pump belt fails, steering control will be lost. Refer to owner’s

manual for inspection and replacement intervals and refer to above
paragraph for emergency procedures.

WAR NIN G: Hot surface!

Part Number 601837

• Keep a safe distance from the machine.

DANGER:

Rotating blades, pulleys & belts

• Keep shields and covers in place

while machine is in operation

• Keep hands, feet and clothing

away from rotating pulleys and
belts.

WARNING:

Thrown objects!

Part Number 601624

WARNING: Fire!

Part Number 601967

• Never operate the mower deck with side

deflector damaged, altered, removed or in
raised position, except when the entire grass
catcher attachment or mulching system is
being used.

• Clean flammable material from

machine. Prevent fires by keeping
engine compartment, top of deck,
exhaust area, battery, fuel line, fuel
tank and operator’s station clean of
accumulated trash, grass clippings,
and other debris. Always clean up
spilled fuel and oil.

2-2 602900_0211

Part Number 601815

601815

• Avoid skin contact

with battery acid

• Do not overfill battery.

• Electrolyte may overflow and damage

paint, wiring or structure. When cleaning
the battery, use soap and water into the
battery. Be careful not to get soap and
water into the battery. Use soda mixed in
water to clean corrosion off the terminals.

• Always wear eye protection when check-

ing the battery, acid can cause serious
injury to skin and eyes. If contact occurs,
flush area with clean water and call phy­sician immediately. Acid will also damage
clothing.

• Do not allow open flame near the bat-

tery when charging.

• Hydrogen gas forms inside the bat-

tery. This gas is both toxic and flam­mable and may cause an explosion if
exposed to flame. Always remove the
negative ground first and replace it
last.

DANGER: Battery Hazards!

602900_0211 2-3

602233

Part Number 602233

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A. Fast
B. Slow
C. Choke
D. Mower blade engage/disengage switch
E. Ignition switch - insert key

F. OFF
G. ON
H. If warning light comes on, check engine oil

I. Before starting the engine:

• Read Owner’s Manual

• Disengage mower blades

• Place control levers in park brake position

J. Read Operator’s Manual before attempting to operate this machine.
K. Wear ear protection, eye protection and safety shoes when operating this equipment.

L. Engine start position

2-4 602900_0211

Part Number

601979

601979

601979

WARNING: Read Operator ’s Manual and decals before attempting to
operate this machine.

WARNING: This structure’s protective capability may be impaired by
structural damage, overturn, or alteration. If any of these conditions
occur, this structure must be replaced.

WARNING: Roll over!

• Avoid crushing, use seat belt.

• Do not jump if machine tips.

• Never operate the mower without the ROPS. Always wear your seat belt

when operating this mower.

• Do not remove ROPS.

WARNING: Ejection!

• Always pull from the tractor hitch.

• Do not attach chains or ropes to the ROPS for pulling purposes, as the

machine can tip backwards.

602900_0211 2-5

Part Number 601993

WARNING: Read Operator ’s Manual and
decals before attempting to operate this
machine.

WARNING: Roll over!

• Mow a safe distance (minimum of 10 feet) away

from drop-offs, retaining walls, drainage
ditches, embankments, water, and other types
of hazards to avoid a wheel dropping over the
edge or to avoid the ground from breaking
away.

WARNING: Back over!

• Do not carry passengers

• Always stop machine if someone enters the

area.

• Always be aware of what is behind the machine

before backing up. Do not mow in reverse
unless absolutely necessary. Always look down
and behind before and while backing up.

WARNING: Roll over!

• Slow down before turning.

• Do not operate on slopes greater than 15

degrees.

• Keep all movement on slopes slow and gradual.

Never make sudden changes in speed and
direction.

• Do not mow on slopes above a retaining wall or

drop-off.

WARNING: Ejection!

• Do not operate on slopes greater than 15

degrees.

• Keep all movement on slow and gradual when

going up or down slopes.

• Do not remove or modify stabilizer wheels or

injury can result.

WARNING: Loss of traction/control on slopes!

• Shut off blades.

• Back slowly down the slope when loss of trac-

tion occurs.

2-6 602900_0211

1. Hold this sheet of paper in front of you. Make sure that Line A is horizontal.

2. Align Line B with a vertical surface such as pole, tree or building.

3. Fold the paper along the slope guide lines (C, D or E).

4. Align the closest slope guide line with the ground slope. This will give you a close estimation of the ground slope to be

mowed.

Slope Guide Lines

Line B

D (10o)

C (5o)

E (15o)

Line A

SLOPE GUIDE

Use this diagram when determining the degree of slope to be mowed.

602900_0211 2-7

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OPERATION

Safe Operating Practices

Some of the following safety instructions are from ANSI
Standard B-71.4-2004 while others are specific to the Hustler
Mid Mount Z line.

This product is capable of amputating hands and feet and
throwing objects. Always follow all safety instructions to avoid
serious injury or death.

Operation

V Evaluate the terrain to determine what accessories and

attachments are needed to properly and safely perform
the job. Only use accessories and attachments approved
by the manufacturer.

V Never leave a running mower unattended. Always stop

on level ground, disengage deck clutch, place steering
control levers in park brake position, stop the engine, and
remove ignition key before leaving operator’s seat for
any reason. Wait for engine and all moving parts to come
to a complete stop before leaving the mower for any rea­son including emptying the catcher or unclogging the
chute.

V Do not change the engine governor setting or overspeed

the engine. Operating the engine at excessive speed may
increase the hazard of personal injury.

V Always remain seated while operating mower.
V Always keep safety shields and covers in place, except

for servicing.

V Always maintain a safe distance from people and pets

when mowing. Always stop mower if someone enters the
area.

V Always operate mower in daylight or with adequate

working lights.

V Follow daily and weekly checklists, making sure hoses

are tightly secured and bolts are tightened.

V Always observe traffic laws while driving mower from

one location to another. Watch for traffic when operating
near or crossing roadways.

V Always be alert for hazards such as rocks, metal objects

and other debris which may be thrown or entangled by
mower blades. Watch out for holes or deep depressions.

V Inspect area to be mowed for hazards such as rocks,

metal objects and other debris which may be thrown or
entangled by mower blades. Remove these objects before
mowing.

V Always inspect mower for damage after striking a foreign

object. If damage is found, repair mower immediately. Be
sure to stop on level ground, disengage deck clutch, set
park brake, stop the engine, and remove the ignition
switch key when leaving the operator’s seat to inspect
damage.

V Always wear adequate ear protection, such as earplugs,

when operating this equipment as prolonged exposure to
uncomfortable or loud noises can cause impairment or
loss of hearing. Do not wear radios or music headphones
while operating the machinery. Safe operation requires
your full attention.

V Do not operate the equipment while wearing sandals, ten-

nis shoes, sneakers, shorts or any type of loose fitting
clothing. Do not use a towel as a headband or neck wrap
and do not hang towel from the waist. Long hair, loose
clothing or jewelry may get tangled in moving parts.
Always wear long pants, safety glasses, ear protection
and safety shoes when operating this mower.

V Always be aware of what is behind the mower before

backing up. Never mow in reverse. Always look down
and behind before and while backing up.

V Never push forward suddenly on your steering control

levers while the mower is in rearward motion because
mower may tip backwards.

V Never pull back suddenly on your steering control levers

while the mower is in forward motion.

V When mowing in reverse, push forward slowly on the

steering control levers and avoid sudden movement.
rapid movement of the steering control levers in either
direction could result in a reaction of the mower that can
cause serious injury.

V Never operate a poorly maintained mower.
V Never attempt high speed maneuvering, especially in

crowded or congested areas.

V Never allow persons to operate this mower without

proper instruction or allow children to operate mower.
Allow only responsible adults who are familiar with
these instructions to operate this mower.

V Never put hands or feet under any part of the mower

while it is running.

V Never carry passengers.
V Never direct discharged material toward anyone. Avoid

discharging material against a wall or obstruction. Mate­rial may ricochet back towards the operator. Always dis­engage the mower blades and wait for them to stop
before crossing gravel drives, walks or roads.

V Always keep clear of the mower blades and attachments

during their operation.

V Do not use any unauthorized attachment or modify the

mower.

V Turn off mower blades when not mowing.
V Slow down before turning.
V Stop the engine before removing the grass catcher or

unclogging the discharge chute. Never clear the discharge
chute with the engine running. Turn off the engine and be
sure the blades have stopped before cleaning. Use a stick
to clear a plugged discharge area. Never use your hand!

V Do not operate the mower if you are fatigued, sick or

while under the influence of alcohol or drugs, if your are
pregnant or under 18 years old.

V Exercise caution when loading or unloading the mower

onto a trailer or truck.

V Always wear safety goggles or safety glasses with side

shields when operating the mower.

V Data indicates that operators, age 60 years and above, are

involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability to

602900_0211 3-1

operate the mower safely enough to protect themselves
and others from serious injury.

V Follow the manufacturer’s recommendation for wheel

weights or counterweights.

V If any attachment or additional weight is mounted on the

rear of the unit, any rapid movement of the control levers
in either direction could result in a reaction of the mower
that can cause serious injury.

V Clean flammable material from mower. Prevent fires

by keeping engine compartment, top of deck, exhaust
area, battery, fuel line, fuel tank and operator’s sta­tion clean of accumulated trash, grass clippings, and
other debris. Always clean up spilled fuel and oil.

V Always buckle seat belt before starting mower.

Using a ramp

V Use extreme caution when loading and unloading a unit

onto a truck or trailer with a ramp.

V Use only a single, full width ramp; do not use individual

ramps for each side of the unit. Having a full width ramp
provides a surface for the mower frame to contact if the
unit starts to tip backwards. It also reduces the risk of a
wheel going off and the mower tipping over.

V Do not exceed a 15 degree angle between the ramp and

the ground or between the ramp and the trailer or truck.

V When on a ramp avoid sudden acceleration

Slope Operation

Slopes are a major factor in loss-of-control and tip-over
accidents, which can result in severe injury or death. All
slopes require extra caution. If you cannot back up the slope
or if you feel uneasy on it; do not mow it. REMINDER: Only
operate on slopes of 15 degrees or less.

V Use extreme caution when operating on slopes.

• Be extremely careful changing directions on a
slope. Slow down.

• Do not operate where the mower could slip or tip.

• Turn slowly

• Turn on the most level part of the slope

• To maximize traction, it is better to turn the front of
the mower uphill, rather than downhill. If drive

tires lose traction, steering control is lost which
could cause serious injury or death.

• If it becomes necessary to turn downhill, turn
slowly and gradually, if possible.

V Do not remove or modify the stabilizer wheels.
V Watch for holes, ruts, bumps, rocks or other hidden

objects. Uneven terrain could overturn the mower. Tall
grass can hide obstacles.

V Remove obstacles such as rocks, tree limbs, etc.
V Keep all movement on slopes slow and gradual. Do not

make sudden changes in speed or direction.

V Avoid starting and stopping on a slope. If tires lose trac-

tion, disengage the mower blades and proceed slowly
straight down the slope.

V Mow a safe distance (minimum of 10 feet) away from

drop-offs, retaining walls, drainage ditches, embank­ments, water, and other types of hazards to avoid a wheel
dropping over the edge or to avoid the ground from

breaking away. This will reduce the risk of the mower
suddenly rolling over causing serious injury or death.

V Use a walk behind, push mower or hand-held trimmer on

slopes and near drop-offs, retaining walls, drainage
ditches, embankments and water to avoid mower rollover
and serious injury or death.

V Do not mow on wet grass. Slippery conditions reduce

traction which could cause sliding and loss of control.

V Do not tow on slopes. The weight of the towed equip-

ment may cause loss of traction and loss of control.

V Do not try to stabilize the mower by putting your foot on

the ground.

V If the mower’s tires lose traction when operating on

slopes, disengage the blades, place the control levers in
the park brake position, stop the engine, remove ignition
switch key, and get help.

V Never make sudden starts, stops, turns, or reverse direc-

tion, especially when maneuvering on slopes. The steer­ing is designed for sensitive response. Rapid movement
of the control levers in either direction could result in a
reaction of the mower that can cause serious injury.

V Never stop suddenly while backing down slopes. This

action may result in a reaction of the mower that can
cause serious physical injury.

V The Hustler mower is capable of operating horizontally

(traverse) on moderately steep slopes. When operating on
slopes up to 15 degrees, be aware of any conditions that
may cause the mower drive tires to lose traction resulting
in a possible loss of control of the mower. An operator
should not operate on a slope until he is thoroughly
familiar with the equipment.

Do not operate on slopes greater than 15 degrees.

Refer to the Slope Guide, page 2-9, when determining the
degree of slope to be mowed.
It is strongly recommended that the operator drive the
mower off of the slope, using extreme caution, if any sign
of loss of traction is detected. Wait until the condition
that caused the problem is resolved before attempting to
operate on the slope again.
Terrain conditions can affect traction resulting in possible
loss of control of the mower. Some of the conditions to be
aware of are:

1. Wet terrain

2. Depressions in the ground; i.e. holes, ruts, washouts

3. Mounds of dirt

4. Soil type; i.e. sand, loose dirt, gravel, clay

5. Grass type, density, and height

6. Extremely dry conditions of grass

7. Tire pressure
The attachments mounted to the mower will also affect
the way it handles on a slope. Be aware that each attach­ment’s characteristics vary.
Do not tow on slopes. The weight of the towed equip­ment may cause loss of traction and loss of steering con­trol.
Another consideration to safe mowing on slopes is to be
aware of what is located at the bottom of the slope.
Extreme caution should be used when there is a hazard
located at the bottom of the slope. Some examples are:

1. Water; i.e. lake, river

3-2 602900_0211

2. Cliffs, retaining walls

3. Roads, highways

4. Buildings

5. Rocks
These are just a few examples of situations when caution
must be used when operating on a slope. There are many
other possibilities too numerous to mention. Just remem­ber to always exercise extreme caution when operating
on any slope.

V The ROPS will minimize chance of injury or death from

rollover. Seat belt must be fastened while operating a
mower equipped with ROPS. Failure to use seat belt will
result in serious injury in the event of a roll over.

Children

Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to the
mower and the mowing activity. Never assume that children
will remain where you last saw them.

V Never leave mower unattended with ignition key in

switch, especially with children present.

V Children or bystanders may be injured if they move or

attempt to operate the mower while it is unattended.
Always disengage deck clutch, place control levers in
park brake position, stop the engine, and remove ignition
key when leaving operator’s seat.

V Keep children out of the mowing area and under the

watchful care of a responsible adult other than the opera­tor.

V Be alert and turn the mower off if children enter the area.
V Before and while backing, look behind and down for

small children.

V Never carry children, even with the blades off. They may

fall off and be seriously injured or interfere with safe
mower operation. Children who have been given rides in
the past may suddenly appear in the mowing area for
another ride and be run over or backed over by the
mower.

V Never allow children to operate the mower.
V Never allow children or others in or on towed equipment.
V Use care when approaching blind corners, shrubs, trees,

the end of a fence or other objects that may obscure
vision.

602900_0211 3-3

Control Panel

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WARNING

Steering control lever

Shown with steering control

levers in neutral position

A. Choke
B. Throttle
C. Deck clutch switch
D. Ignition switch
E. Oil pressure light
F. Hour meter
G. Fuse
H. Fuse

Figure 3-1

IMPORTANT: When access is required under the seat plat-

form and the seat is equipped with the optional arm rests, make
certain to place the control arms in the park brake position and
pivot the arm rests upward before placing the seat platform in
the full forward position to prevent arm rest damage.

A. Choke control (Figure 3-1) — a cable is linked to

manually operate the engine choke. When the lever is in
the down position, the choke is in the off (run) position.
When the knob is pulled up, the choke is in the on (start)
position. Do not operate the machine in the on (start)
position.

B. Throttle control (Figure 3-1) — a cable is linked to the

engine throttle for controlling engine speed. Move lever
forward to increase engine rpm, move lever rearward to
decrease engine rpm.

C. Deck clutch switch (Figure 3-1) — this switch engages

the deck. Pull the switch up to engage and push switch
down to disengage the clutch.

IMPORTANT: For additional clutch information refer
to the Mower deck operation section of this manual.

D. Ignition switch (Figure 3-1) — a three position switch:

“OFF”, “RUN”, and “START”. With key inserted, rotate
it clockwise to “START” position; release key when
engine starts, and switch will automatically return to the
RUN position.

E. Oil pressure light (Figure 3-1) — this light comes on

when the ignition switch is placed in the RUN position
and stays lit until the engine is running and a safe oil
pressure is developed. If light comes on during operation,
shut engine off immediately and locate and correct the
problem.

F. Electronic hour meter (Figure 3-1) — registers 1/10

hour increments up to 9,999.9 total hours. Connected to

the ignition switch, the meter records the accumulative
time while the ignition key is switched to the RUN
position.

G. 15 amp fuse (Figure 3-1) — Safety system - 20 amp,

blade-type

H. 10 amp fuse (Figure 3-1) — Ignition system - 10 amp,

blade-type

Controls

A. Steering control levers (Figure 3-2 & Figure 3-3) —

these levers control the mower’s speed, direction,
stopping, and park brake. These levers are used to steer,
accelerate, decelerate and change direction. When the
steering control levers are in the park brake position the
mower will not move when the engine is on and drive
pumps are operating.

The parking brake may not hold the mower if parked on a
slope. Block or chock the machine when parked on a
slope.

B. Deck lift pedal (Figure 3-4) — the deck lift pedal is used

to raise or lower the deck. Push on the pedal to raise the
deck and then place the deck height locking pin into the
desired cutting height hole.
Push the deck lift pedal to raise the deck when going over
obstructions.

Figure 3-2

Safety start interlock system

3-4 602900_0211

The mower is equipped with a safety start interlock system
consisting of the park brake switches, seat switch, and deck
clutch switch.

Check the mower’s safety start interlock system daily,
prior to operation. This system is an important mower safety

feature. It should be repaired immediately if it malfunctions.
The machine incorporates a separate seat switch which will stop
the engine when the operator is unseated for any reason while
the mower is operating. This is a safety feature designed to

Figure 3-3

Shown with steering control

levers in park brake position

Deck lift pedal

WARNING

WARNING

Dealer.

The safety interlock system should always function per
steps 4 and 5. If it does not function properly, it should be
corrected immediately. Do not operate machine without
properly functioning seat safety switch

Engine starting

The mower’s safety start interlock system is also designed to
protect the operator and others from accidental injury due to
unintentional engine starting. The engine starting motor will not
engage until:

1. Steering control levers are in the park brake position.

2. Deck clutch switch is in the down (OFF) position.

The safety interlock system must not be disconnected or
bypassed. Doing so could cause the machine to operate
unexpectedly resulting in personal injury.

Figure 3-4

prevent runaway or accidental entanglement. To inspect the
system:

1. The operator must be on the seat when testing the seat
switch.

2. Set both steering control levers in the park brake position.

3. Start the engine and allow it to warm up to operating

temperature.

4. With the deck clutch switch down and the steering
control levers in the park brake position, slowly raise off
of the seat. The engine should continue to run.

5. With the deck clutch switch up and/or the steering control
levers in the neutral position, slowly raise off of the seat.

The engine should stop.

6. If the engine fails to stop when the deck clutch switch is

up or one or both of the steering control levers is up and
the operator is off the seat, check the function of the seat
switch. If the seat switch is not operating properly (is not
opening or closing) and if the cause can not be
determined, replace the seat switch.
If the problem can not be located, contact your Hustler

NOTE: The operator’s seat is equipped with a separate

safety switch. If for any reason the operator should become
unseated when the steering control levers are not in the park
brake position (park brake switches are disengaged) or the deck
clutch switch is engaged the engine will stop.

The following steps are the correct procedures for starting the
engine. If difficulty is encountered, contact the Hustler Dealer in
your area.

1. Before starting mower each day, perform daily pre­operation checking. (See Safety Start Interlock System
section)

2. Make sure the steering control levers are in the park
brake position and deck clutch switch is disengaged.
Only start the engine from the operator’s position.
Use choke, if unit is equipped with one, when engine is
cold, or if warm engine fails to start within 5 seconds of
cranking. Avoid flooding and operate engine without
choking as soon as possible.

3. Set throttle at approximately 1/2 open position.

4. Insert key in ignition switch and rotate full clockwise to

engage starting motor. Release key when engine starts.
IMPORTANT: The engine starter should not be operated
for periods longer than 30 seconds at a time. An interval
of at least two minutes should be allowed between such
cranking periods to protect the starter from overheating
and burn-out.

5. Perform test to make sure safety start interlock system is
operating properly. Refer to Safety Start Interlock System
section.

6. As soon as engine begins to run, check to make certain
the oil warning light is off. If not, stop engine
immediately and check for the cause.

7. Allow the engine to idle a few minutes before advancing
the throttle and/or engaging the deck clutch..

602900_0211 3-5

Stopping the engine

WARNING

Bypass valve rod

(Right rod shown)

Bypass valve rod shown in operating position

WARNING

ROPS

Use the following procedure to shut off the engine after

operating the equipment.

1. Place the steering control levers in the park brake
position.

2. Disengage the deck clutch. Refer to Mower deck
operation section for more details.

3. Throttle back to low idle for a couple of minutes.

4. Rotate ignition key counter-clockwise to the “OFF”

position. Remove the key from switch before leaving the
mower.

Moving mower with stalled engine

If it becomes necessary to move the tractor when the engine is

inoperative, the transaxles are equipped with bypass valves.

Before moving the unit, pull up on the bypass valve rod and
slide it in the slot to the disengaged position. The valve rod is
located per Figure 3-5.

The steering control levers must be placed in the neutral
position, to release the park brakes, so that the mower can be
moved.

Do not tow the machine. Move it by hand or use a winch to
load on a trailer for transporting.

When transporting on another vehicle, the mower should be
facing forward and it must be secured.

IMPORTANT: Always make certain the two bypass valves

are returned to their operating position before running the
mower following repairs.

ROPS
(Roll Over Protective Structure)

ROPS when used with seat belt is effective in reducing
injuries during unit overturn accidents. Overturning the unit
without a ROPS can result in serious injury or death. Figure 3-6

Allow engine exhaust manifold to cool before engaging
or disengaging the bypass valves. The bypass valve rods
are located close to the exhaust system.

Figure 3-5

Figure 3-6

NOTE: Inspect the ROPS after the first 20 hours of opera-

tion. Following the initial inspection, check the ROPS after
every 500 hours of operation or every six months, whichever
comes first.

1. Check the torque of the ROPS mounting bolts. Tighten
the bolts to the correct torques as shown below if
necessary. Figure 3-7

2. Inspect the operator’s seat and the mounting parts for the
seat belt. Tighten the bolts to the correct torque as shown
below if necessary and replace parts that show wear or
damage.

3. Check the seat latch to make sure it is secured and
functioning properly. Adjust or repair it as necessary.

Never operate the mower with the seat latch un-installed
and improperly secured. The seat platform must be
securely latched to prevent seat from moving/tilting in the
event of mower tipping or rollover.

Torque values are given below:

Ft-lbs. Nm

ROPS mounting bolts . . . . . . . . . . . . . . . . . . . . . .55 . . . . 75

Seat belt mounting hardware. . . . . . . . . . . . . . . . . 48 . . . . 65

3-6 602900_0211

WARNING

WARNING

ROPS

mounting

bolts

ROPS post

WARNING

DANGER

Never operate the mower without the ROPS. Always
wear your seat belt when operating this mower.

Always pull from the mower hitch. Do not attach chains
or ropes to the ROPS for pulling purposes, as the machine
can tip backwards.

8. or any other problem

If the seat belt is to be cleaned, use soap and water. Do not use
carbon tetrachloride, naphtha, etc., as these will weaken the
webbing. For the same reason, do not bleach or dye the
webbing. Replace seat belt if worn or damaged.

Possible damage to the ROPS

If the unit has rolled over or the ROPS has been in some other
type of accident (such as hitting an overhead object during
transport), the ROPS must be replaced to retain the best
protection.

Following an accident, check the ROPS, the operator’s seat,
the seat belt, seat belt mountings and seat latch for possible
damage. Before operating the machine, replace all damaged
parts.

IMPORTANT: Do not attempt to weld or straighten the

ROPS.

The ROPS structure’s protective capability may be
impaired by structural damage, overturn or altera­tion. Do not remove or alter any of the ROPS parts. Do

not attempt to weld or straighten ROPS. Failure to adhere
to these instructions could result in severe injury or death.
If the ROPS or cab is replaced, make sure that the proper
hardware is used and the recommended torque values are
applied to the attaching bolts.

Figure 3-7

Inspect the area prior to being mowed for proper overhead

clearance (tree limbs, guy wires, doorways, etc).

Do not contact any overhead object with the ROPS.

Inspect the seat belt system (all seat, seat belt parts, seat pan
and seat pan latch) daily prior to mowing for signs of any
damage. These parts should be replaced if any parts indicate
signs of:

1. cuts

2. fraying

3. extreme or unusual wear

4. significant discoloration due to UV exposure

5. dirt or stiffness

6. abrasion to the seat belt webbing

7. damage to the buckle, latch plate or hardware.

Driving the mower

Never make sudden stops or reverse direction, especially
when maneuvering on a slope. The steering is designed
for sensitive response. Rapid movement of the control
levers in either direction could result in a reaction of the
mower that can cause serious injury.

After starting engine, engage the steering control levers and

steer as follows:

To go for war d, push steering control levers forward an equal

distance (Figure 3-8).

To go in reverse, pull steering control levers rearward an

equal distance (Figure 3-8).

To turn left, move the right steering control lever farther
forward from neutral than the left steering control lever.(Figure
3-8)

To turn right, move the left steering control lever farther
forward from neutral than the right steering control lever.
(Figure 3-8)

Zero radius turn, move one steering control lever forward
and the other steering control lever back of neutral. This will
allow the drive wheels to counter-rotate. (Figure 3-8)

To stop or decrease speed, move steering control levers to
neutral. When going forward pull back gently on steering

602900_0211 3-7

control levers. When going in reverse push forward gently on

DANGER

WARNING

FORWARD TRAVEL

FRONT OF MOWER FACES THIS DIRECTION

ZERO RADIUS TURN

FORWARD TRAVEL

RIGHT TURN

REVERSE TRAVEL

RIGHT TURN

REVERSE TRAVEL

N = NEUTRAL POSITION

Direction of arrows indicate direction of mower
movement

N

N

N

N

N

N

N

N

N

N

steering control levers.

For emergency stop, when traveling forward or rearward,
place the steering control levers in the park brake position
immediately.

When moving in the rearward direction push forward
gently on steering control levers and avoid sudden move­ment. Any sudden movement could cause the front of the
mower to come off of the ground resulting in possible
loss of control, causing serious injury or death.

To make a three point turn to the right, move the left
steering control lever farther forward from neutral than the right
steering control lever and start the turn. Next, pull back on the
steering control levers until they are past neutral and the
machine starts to go rearward. Pull right steering control lever
farther rearward from neutral than the left steering control lever
until the rear of the machine has pivoted around. Then, push the
steering control levers forward until they are both past neutral
and the machine starts to go forward. Push the left steering
control lever farther forward from neutral than the right steering
control lever and finish the turn. (Figure 3-9)

Always be aware of what is behind the machine before
backing up. Do not mow in reverse unless absolutely nec­essary. Always look down and behind before and while
backingup.

IMPORTANT: Rapid movement of steering control levers

is not recommended as damage to the hydraulic system compo­nents may occur.

To increase speed, increase steering control lever’s distance
from neutral. The farther forward steering control levers are
from neutral, the faster the mower will travel forward. The
farther back steering control levers are from neutral, the faster
the mower will go in reverse.

Figure 3-8

3-8 602900_0211

Step 1

THREE POINT TURN

Step 2

Step 3

R

ig

h

t

c

o

n

t

r

o

l

l

ev

e

r

L

ef

t

c

o

n

t

r

o

l

l

e

v

e

r

N

e

u

t

r

a

l

R

i

g

h

t

c

o

n

t

r

o

l

l

e

v

e

r

L

e

f

t

c

o

n

t

r

o

l

l

e

v

e

r

N

e

u

t

r

a

l

Neutral

Left control leverRight control lever

DANGER

WARNING

WARNING

WARNING

Operating suggestions

Prior to operating the mower the operator should be thor­oughly familiar with the proper use and operation of the
equipment, should read the manual completely and thor­oughly, and should have attempted slow moving maneu­vers to become familiar with the operation of the
equipment before attempting normal speed operation. An
inexperienced operator should not mow on slopes or on
uneven terrain.

If you lose steering control while operating the
machine, place the steering control levers in the park
brake position immediately. Inspect the machine and
involve your Hustler dealer to resolve the problem
before continuing to operate.

Figure 3-9

The unit’s steering control levers are very responsive:
Easy does it! For smooth operation, move lever slowly,
avoid sudden movement. Skill and ease of operation
come with practice and experience. The machine can
spin very rapidly. Use caution when making turns and
slow down before making sharp turns.

Inexperienced operators may have a tendency to oversteer and
lose control. Slow-moving practice maneuvers are
recommended to become familiar with these characteristics
before attempting normal speed operation.

Sharp depressions or raised obstacles (such as gutters or
curbs) should not be directly approached at high speed in
an attempt to “jump” them as the operator could be
thrown from the equipment. Approach at a slow speed
and angle one drive wheel at the obstruction. Continue at
an angle until the wheel clears and then pivot the opposite
wheel around.

When turning on soft wet turf, keep both wheels rolling either
forward or backward. Pivoting on one stopped wheel can
damage turf. This is especially important when mowing.

Tractor performance is maximum when the throttle is set at
full rpm. This gives maximum power to the drive wheels and
deck when needed. Use the control levers to control ground
speed rather than engine rpm.

Keep blades sharp. Many professional mowing companies

602900_0211 3-9

have additional sets of blades and change blades twice a day:

DANGER

WARNING
DANGER

Side discharge chute

once in the morning and again at noon. Many problems with
incorrect cutting patterns are due to dull blades or blades which
have been sharpened incorrectly. Information on sharpening
blades is listed in this manual’s maintenance section. In
addition, most communities have individuals or companies
which specialize in sharpening mower blades. Blade sharpness

should be checked daily.

Never work with blades while engine is running or deck
clutch switch is engaged (on). Always place deck clutch
switch in the disengaged position, place steering control
levers in the park brake position and turn engine off and
disconnect negative battery cable. Block up mower when
you must work under it. Wear gloves when handling
blades. Always check for blade damage if mower
strikes rock, branch or other foreign object during mow­ing!

Use high blade speed. Your mower is designed to operate at
full throttle. The throttle setting directly controls blade speed.
The highest blade speed generally gives best cut.

Direct grass discharge to right, away from unmown area.
Select a mowing pattern that directs grass discharge towards the
outside, not towards center, of mowing area. Generally, this
means using a pattern utilizing left turns because side discharge
is to right. In any case, avoid throwing grass discharge onto
unmowed area because grass is then mowed “twice”. Mowing
twice puts an unnecessary load on the unit and reduces mowing
efficiency.

When mowing a lawn for the first time cut grass slightly
longer than normal to avoid scalping uneven terrain. When
possible, it is best to use the cutting height that was used in the
past. When cutting grass taller than six inches, you may want to
mow the lawn twice to achieve a better quality of cut.

During normal mowing cut only about 1/3 of the grass
blade. Cutting more than that is not recommended unless grass

is sparse or it is the end of the mowing season.

Alternate mowing direction to keep the grass growing
straight and better dispersion of the clippings.

Remember, grass grows at different rates at different time
of the year. Mow more often in the early spring to maintain the
same cutting height. As the growth rate slows in mid summer,
mow less frequently. If you cannot mow at a regular interval,
mow at a high cutting height; then mow again two days later at a
lower cutting height.

Raise the cutting height of the mower if the cutting width of
the mower is wider than the previous mower. This ensures that
uneven turf is not cut too short.

Raise the cutting height of the mower if the grass if slightly
taller than normal or if it contains a high degree of moisture.
Then mow it again with the cutting height set lower.

If the machine’s forward motion must be stopped while
mowing, a clump of grass clippings may drop onto your lawn.
To avoid this, move onto a previously cut area with the blades
engaged.

Never direct discharge of material from mower deck
towards bystanders. Do not operate the mower without
either the discharge chute or the entire grass collection
system in place. Figure 3-10

Figure 3-10

Mower deck operation

Never attempt to make any adjustments to the mower
deck while the engine is running or with the deck drive
clutch engaged. Mower blades cannot be seen and are
located very close to deck housing. Fingers and toes can
be cut off instantly.

Deck clutch operation

Clutch life will be maximized if these procedures are

followed.

1. Engage the clutch only when the throttle is set at

approximately 2/3 throttle and there is no load on the
blades. After clutch engagement, advance the engine
throttle to full rpm.
Engaging the deck clutch at high engine rpm or when
under heavy load (in tall grass for example) can cause
belts and/or electric clutch to slip, resulting in premature
wear or possible damage.

2. Disengage the clutch only when the throttle is set at less

than 1/2 throttle.

Never disengage the clutch with the engine running at
high rpm. Setting the throttle to less than 1/2 throttle
when disengaging the clutch will help extend clutch life.

Warranty will not be allowed for deck clutches that fail due

to improper engagement and disengagment practices.

Deck cutting height adjustment

Deck height is adjustable from 1-1/2” to 4-1/2” (3.81 cm -

3-10 602900_0211

11.43 cm) in 1/4” (.64cm) increments. The holes in the height

Stop handle

Height

adjusting stop

Anti-scalp

wheel

Adjusting

holes

adjusting bar are spaced at 1/2” (1.27cm) intervals. By turning
the height adjusting stop around, 1/4” (.64cm) increments can
be attained due to the 1/4” (.64cm) plate that is part of the stop.
Figure 3-11

EXAMPLE: When the height adjusting stop is placed in the

1-1/2” (3.81 cm) hole, with the 1/4” (.64 cm) plate facing to
the front of the unit, the cutting height is at 1-1/2” (3.81 cm).
When the height adjusting stop is placed in the 1-1/2” (3.81
cm)hole, with the 1/4” (.64 cm) plate on the operator’s side of

the hole, the cutting height is at 1-3/4” (4.45 cm).

The notch located at the rear of the height adjusting bar

engages the stop handle when the deck lift pedal is fully
depressed. This sets the deck in transport mode.

These anti-scalp wheels are designed to minimize scalping
when mowing on rough uneven terrain. Figure 3-12

Anti-scalp wheels can be installed in two positions. With the
wheel installed in the bottom hole, the wheel is located 2”
(5.08cm) below the mower blades. This setting is preferred
when mowing at cutting heights of 2-1/2” (6.35cm) or higher.
When the wheel is mounted in the top hole, it is located 1”
(2.54cm) below the mower blades. This is the acceptable setting
for mowing at cutting heights of 1-1/2” (3.81cm) or higher.

Figure 3-11

Anti-scalp wheels

Anti-scalp wheels are standard on Hustler FasTrak units.

Figure 3-12

602900_0211 3-11

3-12 602900_0211

MAINTENANCE & ADJUSTMENT

Safe Servicing Practices

This product is capable of amputating hands and feet and
throwing objects. Always follow all safety instructions to avoid
serious injury or death.

Service

V Unless specifically required, DO NOT have engine run-

ning when servicing or making adjustments to mower.
Park the machine on level ground. Place steering control
levers in the park brake position, disengage deck clutch,
lower deck, remove ignition switch key and disconnect
negative battery cable before doing any maintenance.
Wait for all movement to stop before adjusting, cleaning
or repairing. Repairs or maintenance requiring engine
power should be performed by trained maintenance per­sonnel only. To prevent carbon monoxide poisoning, be
sure proper ventilation is available when engine must be
operated in an enclosed area. Read and observe safety
warnings in front of manual.

V Before working on or under the deck, make certain

engine cannot be accidentally started. Shut engine off,
remove ignition switch key and disconnect negative bat­tery cable for maximum safety. Repairs or maintenance
requiring engine power should be performed by trained
maintenance personnel only.

V Except when changing or checking belt, always keep belt

covers on mower deck for safety as well as cleanliness.

V Use a stick or similar instrument to clean under the

mower making sure that no part of the body, especially
arms and hands are under mower.

V Keep your machine clean and remove any deposits of

trash and clippings, which can cause engine fires and
hydraulic overheating as well as excessive belt wear.
Clean up oil or fuel spillage. Allow machine to cool
before storing.

V Clean flammable material from machine. Prevent

fires by keeping engine compartment, top of deck,
exhaust area, battery, fuel line, fuel tank and opera­tor’s station clean of accumulated trash, grass clip­pings, and other debris. Always clean up spilled fuel
and oil.

V Always wear adequate eye protection when servicing the

hydraulic system and battery, or when grinding mower
blades and removing accumulated debris.

V Use extra caution when handling gasoline and other

fuels. They are flammable and vapors are explosive.

V Never attempt to start engine when there is a strong odor

of gasoline fumes present. Locate and correct cause.

V Never remove the fuel cap or refuel mower while engine

is running; never refuel near an open flame or near
devices which can create a spark. Refuel outdoors. Never
refuel or drain the fuel from the machine indoors.

V Never run the engine in an enclosed area unless exhaust

is vented to the outside. Exhaust gases contain carbon
monoxide which is odorless and deadly poison.

V Never attempt to make any adjustments or repairs to the

mower drive system, mower deck or any attachment

while the mower engine is running or deck clutch is
engaged. Repairs or maintenance requiring engine power
should be performed by trained maintenance personnel
only.

V Never work under the machine or attachment unless it is

safely supported with jack stands. Make certain machine
is secure when it is raised and placed on the jack stands.
The jack stands should not allow the machine to move
when the engine is running and the drive wheels are
rotating. Use only certified jack stands. Use only appro­priate jack stands, with a minimum weight rating of 2000
pounds (907 kg) to block the unit up. Use in pairs only.
Follow the instructions supplied with the vehicle stands.

V Do not touch hot parts of machine.
V Keep nuts and bolts tight, especially the blade attachment

bolts. Keep equipment in good working condition.

V Never tamper with safety devices. Check their proper

operation regularly.

V Stop the engine before removing the grass catcher or

unclogging the discharge chute. Never clear the discharge
chute with the engine running. Turn off the engine and be
sure the blades have stopped before cleaning. Use a stick
to clear a plugged discharge area. Never use your hand!

V Grass collection system components are subject to wear,

damage and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer’s recom­mended parts, when necessary.

V Exercise caution when working under the deck as the

mower blades are extremely sharp. Wrap the blade(s) or
wear gloves and use extra caution when servicing them.

V Use only genuine Hustler replacement parts to ensure that

original standards are maintained.

Introduction

Regular maintenance is the best prevention for costly
downtime or expensive, premature repair. The following pages
contain suggested maintenance information and schedules
which the operator should follow on a routine basis. For more
detailed information order the correct Parts Manual and General
Service Manual for your unit. Refer to the Product Literature
section of this manual.

Remain alert for unusual noises, they could be signaling a
problem. Visually inspect the machine for any abnormal wear or
damage. A good time to detect potential problems is while
performing scheduled maintenance service. Correcting the
problem as quickly as possible is the best insurance.

Clear away heavy build-up of grease, oil and dirt, especially
in the engine and under the seat platform areas; minute dust
particle are abrasive to close-tolerance engine and hydraulic
assemblies.

Inspect mower daily for grass clippings and wire and string
tangles. The underside of the mower deck will collect a build-up
of grass clippings and dirt, especially when grass is wet or has
high moisture content. This build-up will harden, restricting
blade and air movement and will probably show a poorer quality

602900_0211 4-1

of cutting. Therefore it should be removed routinely.

WARNING

WARNING

WARNING

WARNING

WARNING

To do this it will be necessary to raise and block the deck,
using jack stands or blocks, in the full up position and scrape the
build-up from underneath.

Some repairs require the assistance of a trained service
mechanic and should not be attempted by unskilled personnel.
Consult your Hustler service center when assistance is needed.

Torque values

specifications.

Battery posts, terminals, and related accessories contain
lead and lead compounds, chemicals known to the State
of California to cause cancer and reproductive harm.
Wash hands after handling.

Particular attention must be given to tightening the drive
wheel lug nuts and blade spindle bolts. Failure to cor­rectly torque these items may result in the loss of a wheel
or blade, which can cause serious damage or personal
injury.

Torque values are given below:

Ft-lbs. Nm

Wheel (lug) nuts . . . . . . . . . . . . . . . . 65-75 . . . .88.14-101.7

Blade spindle bolt top . . . . . . . . . . . . . 118 . . . . . . .160.01

Blade spindle bolt bottom . . . . . . . . . . 118 . . . . . . .160.01

Lug nuts only - It is recommended that these be checked after
the first 2 hours of operation, initially, every 50 hours and
following removal for repair or replacement.

For all other torques refer to the mower’s General Service
Manual for standard torque chart. See Product Literature
section for ordering information.

For engine torque values, see engine owner’s manual.

Tires

It is important for level mowing that the tires have the same
amount of air pressure. The recommended pressure are:

Drive wheels . . . . . . . . . . . . . . . . . . . . . 8-12 psi (55-83 KPa)

Gauge wheels . . . . . . . . . . . . . . . . . . . . 8-12 psi (55-83 KPa)

Solid fill tires are not recommended for Hustler turf
equipment. On any machine, with solid filled tires, the warranty
claim will be denied.

Lubrication

Charge batteries in an open well ventilated area, away
from sparks and flames. Unplug charger before connect­ing or disconnecting from battery. Wear protective cloth­ing and use insulated tools.

• Avoid skin and clothing contact with battery acid.

• Always wear eye protection when checking the bat­tery, acid can cause serious injury to skin and eyes.
If contact occurs, flush area with clean water and
call physician immediately. Acid will also damage
clothing.

• Do not drink the battery electrolyte.

• Do not allow open flame near the battery when
charging.

• Hydrogen gas forms inside the battery. This gas is
both toxic and flammable and may cause an explo­sion if exposed to flame. Always remove the nega­tive ground first and replace it last.

• Do not overfill battery.

• Electrolyte may overflow and damage paint, wiring
or structure. When cleaning the battery, use soap
and water. Be careful not to get soap and water into
the battery. Clean the battery terminals with a solu­tion of four parts water and one part baking soda
when they become corroded.

Use SAE multi-purpose grease.

Electrical system

The electrical system is a 12 volt, negative ground.
Recommended battery size is a garden tractor BCI group U1R
with 225 or better cranking AMP rating. A maintenance-free
battery is recommended. Otherwise, follow battery
manufacturer’s maintenance, safety, storing and charging

Shorts caused by battery terminals or metal tools touch­ing metal mower components can cause sparks. Sparks
can cause a battery gas explosion which will result in per­sonal injury.

• Prevent the battery terminals from touching any
metal mower parts when removing or installing the
battery.

• Do not allow metal tools to short between the bat­tery terminals and metal mower parts.

4-2 602900_0211

WARNING

Incorrect battery cable routing could cause damage to the

Master fuse

housing

Right front of engine

WARNING
DANGER

Transaxle

Expansion

tank

Transaxle filter

mower and battery cables. This can cause sparks which
can cause a battery gas explosion which will result in per­sonal injury.

•Always disconnect the negative (black) battery
cable(s) before disconnecting the positive (red)
cable(s).

•Always connect the positive (red) battery cable(s)
before connecting the negative (black) cable(s).

Hustler FasTrak mowers have a master in-line fuse in the
electrical system. This is the main fuse to protect the complete
electrical system. It is located at the right front of the engine
close to the starter. Figure 4-1

When washing the mower, direct the spray away
(especially if using a power washer) from the
transaxle’s seals to prevent water intrusion and to
ensure component performance.

Figure 4-2

Figure 4-1

Hydraulic system

IMPORTANT: Hustler FasTrak mowers are equipped with

two transaxles. Never use hydraulic or automatic transmission
fluid in this system; use only motor oil as specified. Remember,
dirt is the primary enemy of any hydraulic system.

The hydraulic expansion tank is located in front of the engine
and under the operator’s platform. Check oil level in hydraulic
system after every 50 hours of operation or weekly, whichever
occurs first. Check more often if system appears to be leaking or
otherwise malfunctioning. Figure 4-2

Fluid level should be at the “Full Cold” line on the expansion
tank. Use only SAE 20W50 SL/SM service motor oil. Figure 4­2

Initial system oil and filter change must be after the first 75
hours of use or 1 year whichever comes first. Thereafter, replace
filter and oil in each transaxle every 2 years or 200 hours,
whichever comes first. NOTE: The filter guard must be
removed to access filter.

Each transaxle’s filter is located per Figure 4-3. A standard oil
filter wrench is used to change filter, threads are right handed.
Use a Hustler approved filter element only.

602900_0211 4-3

Figure 4-3

Fuel system

The fuel system for the Hustler FasTrak is EPA compliant.

Use only Hustler approved replacment parts. Do not modify or

tamper with the fuel system. Do not overfill the fuel tanks.

To avoid personal injury or property damage, use
extreme care in handling fuel. Fuel is extremely flam­mable and the vapors are explosive.

WARNING

Observe usual fuel handling precautions

WARNING

WARNING

WARNING

• Do not smoke while refueling. Extinguish all ciga­rettes, cigars, pipes and other sources of ignition.

• Do not remove fuel cap or fill tank with engine
running or while engine is hot. Clean up any fuel
spills.

• If fuel is spilled, do not attempt to start the engine
but move the machine away from the area of spill­age and avoid creating any source of ignition until
fuel vapors have dissipated.

• Allow engine to cool before storing machine inside
a building.

• Keep fuel away from open flame or spark and store
machine away from open flame or spark or pilot
light such as on a water heater or appliances.

• Use extreme care when handling gasoline and other
fuels. They are extremely flammable and vapors are
explosive. A fire or explosion from fuel can burn
you and others and can damage property.

• Refuel outdoors. Never refuel or drain the fuel from
the machine indoors.

• Never attempt to start engine when there is a strong
odor of gasoline fumes present. Locate and correct
cause.

• Store fuel in an approved container and keep it out
of the reach of children. Never buy more than a 30
day supply of fuel.

• Do not fill fuel containers inside a vehicle or on a
truck or trailer bed with interior carpets or plastic
truck bed liners. Always place fuel containers on
the ground away from your vehicle before filling.

• When practical, remove gas powered equipment
from the truck or trailer and refuel the equipment
with its wheels on the ground. If this is not possible,
then refuel such equipment on the truck or trailer
using a portable container and not a fuel dispenser
nozzle. If a fuel dispenser nozzle must be used,
keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.

• Never use gasoline for cleaning parts.

• Read and observe safety precautions elsewhere in
this manual.

• Gasoline is harmful or fatal if swallowed.

• Long-term exposure to vapors can cause serious
injury and illness.

• Avoid prolonged breathing of vapors.

• Keep face away from nozzle and gas tank or fuel
container opening.

• Keep gas away from eyes and skin.

• If fuel is spilled on clothing, change clothing imme­diately.

The fuel tank is located in the mower’s left fender.
Remove the fuel cap slowly.

When threading the fuel cap onto the filler neck, tighten the
cap until it begins to click, then, continue to turn it until at least
three clicks are heard.

IMPORTANT: Do not overfill the fuel tank. The fuel tank

should be filled no higher than the bottom of the fill neck.
The fuel system is designed to leave room for the fuel to expand
with fuel temperature changes. Stop filling the tank after the fuel
nozzle automatically clicks off.

Overfilling fuel tank may cause the following:

• Engine damage

• Fire hazard!

Use regular unleaded gasoline with an octane rating of 87 or
higher. IMPORTANT: Never use methanol, gasoline containing
methanol, or gasohol containing more than 10% ethanol because
the fuel system could be damaged. Do not mix oil with gasoline.

Engine oil and filter

If the engine has been running and is up to operating tem­perature, allow the engine to cool before changing the oil.
Engine and engine oil will be very hot, so be very careful
when changing oil and wear the appropriate protective
gear to avoid being burned or exposed to engine oil.

Check engine oil daily and after every 4 hours of operation.
Mower must be setting level when checking oil. Refer to engine
manual and maintenance schedule for oil recommendation and
capacities.

Change the engine oil and filter after the first 5 hours of
operation, then per the engine manufacturer’s recommendations
after that. If the mower is being operated in extremely dirty
conditions, then it is recommended oil be changed more
frequently.

After the new oil filter has been installed, clean up any oil
which may have spilled onto the engine plate, muffler, and heat

4-4 602900_0211

shield.

Oil drain valve

Fuel evaporation

system filter

WARNING

WARNING

WARNING

Mower blade maintenance

Check the mower blades daily, they are the key to power
efficiency and well groomed turf. Keep them sharp, a dull blade
will tear rather than cut the grass, leaving a brown ragged top on
the grass within a few hours. A dull blade also requires more
power from the engine.

Replace any blade which is bent, cracked or broken.

Never attempt to straighten a bent blade by heating, or
weld a cracked or broken blade as the blade may break
and cause serious injury. Replace worn or damaged
blades.

Figure 4-4

Engine air filter

Perform engine air filter maintenance per the engine’s

owner’s manual.

General engine maintenance

IMPORTANT: Detailed instructions and recommendations

for break-in and regular maintenance are specified in the Engine
Owner’s Manual. Please refer to this manual for engine servic­ing, lubricating oil levels with quality and viscosity recommen­dations, bolt torques, etc. The engine warranty is backed by the
manufacturer. Special attention should be paid to applicable data
which will not be duplicated here.

Fuel evaporation system filter

All Hustler Fastrak mowers have a fuel evaporation system
filter. This filter must be checked and replaced every 300 hours
or annually whichever comes first. Figure 4-5

Figure 4-5

Never work with blades while engine is running or deck
clutch switch is engaged (on). Always place deck clutch
switch in the disengaged position, place steering control
levers in the park brake position and turn engine off and
disconnect negative battery cable. Block up mower when
you must work under it. Wear gloves when handling
blades. Always check for blade damage if mower
strikes rock, branch or other foreign object during mow­ing!

Always wear adequate eye protection when grinding
mower blades.

Mower blade removal

Use a 15/16” wrench to remove the 5/8” cap screw holding

the blade to the spindle shaft from underneath. NOTE: A blade
holding tool (part number 381442) is available from Hustler
Turf Equipment. It is designed to prevent the blades from
rotating when they are being removed or installed on the
spindle. Contact your Hustler dealer for more information.

Sharpen the blades on a grinder following pattern as shown

(Figure 4-6). Touch-up sharpening can be done with a file

Check the blades for balance following grinding. A
commercial balancing tool is available through most hardware
supply stores, or balancing can be done by placing the blade on
an inverted line punch or 5/8” bolt. Blade should not lean or tilt.
Spin the blade slowly, blade should not wobble. If blade is out
of balance, true it up before reinstalling.

Lay the blade on a flat surface and check for distortion
(Figure 4-7 & Figure 4-8). Replace any distorted blade.

Do not re-use spindle bolts which have stripped, worn or
undercut threads. Torque bolts on spindles to 118 foot-pounds
(160.0 Nm) when reinstalling blades.

Properly compressed cup washers maintain the correct
compression load on the blades. Replace the cup washers if they

602900_0211 4-5

are cracked or flattened.

WARNING

WARNING

Resharpening

pattern

Do not sharpen to original pattern (below). It is

easier to get a straight cutting edge following

the resharpening pattern shown above.

Original edge

Warped Blade (Replace)

Straight Blade

Cutting

plane

Comparison of Warped and Straight Blades

Cutting edge

Twisted Blade Edge

(replace)

Cutting edgeCutting Plane

Straight Blade Edge

End view of blades, comparing

twisted and straightened blades

Forward/rearward

travel lever

IMPORTANT: The blade sail (curved part) must be point-

ing upward toward the inside of the deck to ensure proper cut­ting.

IMPORTANT: When mounting blades, rotate them after

installation to ensure blade tips do not touch each other or sides
of the mower.

Failure to correctly torque the bolt may result in the loss
of the blade which can cause serious injury.

Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves and use extra caution when servicing them.

Figure 4-8

Seat adjustment

The seat on the Hustler FasTrak mower can be adjusted

forward and rearward by sliding the seat release handle and
moving the seat until a comfortable operating position is
attained. Figure 4-9

Figure 4-6

Figure 4-7

Figure 4-9

Steering control lever adjustment

The steering control levers can be adjusted for operator

comfort. By loosening the cap screws that attaches the upper
control lever to the lower lever (Figure 4-10), the upper control
lever can be pivoted to fit the operator’s personal preference.

The steering control levers can also be adjusted up and down.

Remove the cap screws and slide the upper control lever up or
down and align the holes in it with the holes in lower lever. Re­install the cap screws and tighten.

The steering control levers should be adjusted so that they

align with each other when in the neutral position.

4-6 602900_0211

Upper

control

lever

Lower

control

lever

Cap screw

Figure 4-10

602900_0211 4-7

4-8 602900_0211

Hustler FasTrak

Maintenance Schedule

Figure 4-11, Figure 4-12, Figure 4-13 & Figure 4-14

SERVICE AT

INTERVALS INDICATED

Verify safety start interlock system Prior to each use

Visually inspect unit for loose hardware and/or damaged parts Prior to each use

Visually inspect tires Prior to each use

Check oil level, engine (1) Prior to each use or every 4 hours

Clean air intake screen (4) Prior to each use or every 4 hours

Clean foam element (4) Prior to each use or every 4 hours

Check fuel level Prior to each use

Blades - sharpen & securely fastened Prior to each use

Discharge chute - securely in place & in lowest position Prior to each use

Clean engine and transaxle compartment Daily

Change transaxle oil and filter (7) Every 200 hours or 2 years

Grease deck height pivots X

Grease gauge wheel bearings X

Change engine oil and filter (1) (3) X

Clean cylinder and head fins (a) X

Check battery connections X

Check tire pressure with a gauge X

Check hydraulic oil level X

Clean engine exterior (a) X

Clean & regap spark plugs (a) X

Check pump and deck belt tension and cond ition (5) X

Check fuel and hydraulic lines (6) X

Check fuel valve and grommet (6) X

Tighten lug nuts on wheels (2) X

Change fuel filter X

Replace spark plugs X

Check ROPS mounting hardware (9) X

Replace fuel evaporation system filter (8) X

WEEKLY

OR 50

HOURS

MONTHLY

OR 100
HOURS

ANNUALLY

OR 300
HOURS

NOTES:

1. Initial oil change is after 5 hours of operation. Thereafter, change oil after every 40 hours operation. Change more often under dusty or dirty conditions and during
hot weather periods.

2. Torque initially and after first 2 hours of operation.

3. Change engine oil filter per the engine manufacturer’s recommendations. Refer to Engine Owner’s Manual for recommendations and other maintenance items.

4. Service more often under dusty or dirty conditions.

5. Pump drive belt only - Inspect every 6 months or 100 hours and replace if worn or cracking is noticed. Otherwise, replace every 200 hours or 2 years which-

ever comes first.

6. Check fuel line hoses, fuel valve and grommets for any cracks or leaks

7. Initial system oil and filter change must be after the first 75 hours of use or 1 year whichever comes first. Thereafter, replace filter and oil in each transaxle every

2 years or 200 hours, whichever comes first.

8. More often under dusty or dirty conditions and during hot weather.

9. Inspect ROPS after the first 20 hours of operation and then after every 500 hours of operation or yearly whichever comes first.

REFERENCES:

A. Refer to Engine Owner’s Manual

NOTE: After completing maintenance cycle (300 hours),

repeat cycle.

602900_0211 4-9

Figure 4-11

12

5

7

10

3

6

9

11

4

1

2

12

9

11

6

16

14

16

16

13

15

13

8

8

13

15

13

8

8

17

Hustler FasTrak Maintenance Locator Chart

1. Engine Oil Fill & Dipstick

2. Fuel Filter

3. Engine Air Cleaner

4. Engine Oil Drain Plug

5. Battery

6. Fuel Tanks

7. Hydraulic Oil Expansion Tank

8. Hydraulic Oil Filter

9. Gauge Wheel Bearing Zerks (2)

10. Engine Oil Filter

11. Deck Height Pivot Zerks (4)

12. Park Brake Switch

13. Drive Tire

14. Deck Belt

15. Pump Belt

16. Blades

17. Fuel Evaporation System Filter

Figure 4-12 Figure 4-13

Figure 4-14

4-10 602900_0211

602900_0211 4-11

4-12 602900_0211

TROUBLESHOOTING

The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A
consistently applied preventative maintenance program, as outlined in the Maintenance section of this manual, will prevent many
problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended
solutions.

SYMPTOMS PROBABLE CAUSES

Starting motor does not
crank

The engine will not start,
starts har d or fails to kee p
running

Engine:
Runs with continuous mis­firing or engine runs
unevenly or erratically

Loss of power or system
will not operate in either
direction

Air cooled engine over­heating

Low engine oil pressure Low oil level Add oil

High oil consumption Numerous Contact your Hustler Dealer

Mower jerky when starting
or operates in one direc­tion only

Steering control levers not
in park brake position or
switch not adjusted

Deck clutch switch
engaged

Weak or dead battery Recharge or replace

Electrical connections are
corroded or loose

15 amp fuse is blown Replace the 15 amp fuse

For additional causes See engine manual

No fuel or line plu gged Fill tank or replace line (See

There is incorrect fuel in the
fuel system

There is dirt in the fuel filter Replace the fuel filter

Dirt, water or stale fuel in
the fuel system

The choke is not on Move the choke lever to

Numerous See engine manual

Numerous See engine manual

Restrictions in air cleaner Service air cleaner

Poor compression Contact your Hustler Dealer

Steering linkage needs
adjustment

Tow valve open Close tow valve

The traction drive belt is
worn, loose or broken

Air in system Check filter and fittings

For additional causes See engine manual

Air intake screen or clean­ing fins clogged

For additional causes See engine manual

Oil diluted or too light Change oil and check for

Failed oil pump Contact your Hustler Dealer

Steering control linkage
needs adjustment

Loose steering linkage Tighten linkage

Transaxle component faulty Contact your Hustler Dealer

SUGGESTED

REMEDIES

Place steering control
levers in park brake posi­tion or re-adjust switch

Disengage clutch switch

Check the electrical con­nections

Fuel System section for
more details)

Drain the tank and replace
the fuel with the proper type

Contact your Hustler Dealer

ON

Adjust linkage

Install a new traction drive
belt

Clean screen and fin

source of contamination

Adjust linkage

SYMPTOMS PROBABLE CAUSES

Mower creeps when
steering control levers are
in neutral

Mower circles or veers in
one direction

Mower creeps when park­ing brake engaged

There is abnormal vibra­tion

Blades do not rotate The deck drive belt is worn,

Uneven cutting height The blade(s) are not sharp Sharpen the blades

Steering linkage needs
adjustment

Steering linkage needs
adjustment

Loose steering linkage Tighten linkage

Tires improperly inflated Adjust air pressure to 8 - 12

Transaxle component faulty Contact your Hustler Dealer

Steering linkage out of
adjustment

Brakes need adjustment Adjust parking brakes

The engine mounting bolts
are loose

The engine pulley, idler pul­ley or blade pulley is loose

The engine pulley is dam­aged

The cutting blade(s) is/are
bent or unbalanced

A blade mounting bolt is
loose

Spindle bearing is worn or
loose

A blade spindle is bent Contact your Hustler Dealer

loose or broken

The deck drive belt is off
the pulley

Electric clutch is not engag­ing

A cutting blade(s) is/are
bent

The deck is not level Level the deck per the

An anti-scalp wheel is not
set correctly

The underside of the deck
is dirty

Tires improperly inflated Adjust air pressure to 8 - 12

A blade spindle is bent Contact your Hustler Dealer

SUGGESTED

REMEDIES

Adjust linkage

Adjust linkage

psi (55 - 83 KPa)

Adjust steering linkage

Tighten the engine mount­ing bolts

Tighten the appropriate pul­ley

Contact your Hustler Dealer

Install new cutting blade(s)

Tighten the blade mounting
bolt

Replace or tighten spindle
bearing

Install a new deck drive belt

Install the deck drive belt
and check for a reason

Check and/or replace 10
amp fuse.
Contact your Hustler Dealer

Install new cutting blade(s)

Deck leveling and height
adjustment section of the

General Service Manual

Adjust the height of the
anti-scalp wheel

Clean the underside of the
deck

psi (55 - 83 KPa)

602900_0211 5-1

STORAGE

WARNING

When storing the unit at the end of the mowing season, the
following steps should be taken to ensure readiness for the next
mowing season.

1. Remove all grass, dirt, and trash from mower and cutting
units.
IMPORTANT: Wash the machine with a mild detergent
and water. Do not pressure wash the machine. Avoid
excessive use of water, especially near the control panel
engine and transaxles.
Clean mower and deck and touch up all scrapes with
touch-up paint.

2. Install new air filter per Engine Owner’s Manual.

3. Check thoroughly for any worn or damaged parts that

need replacing and order them from your dealer.

4. Thoroughly lubricate machine, according to the Mainte­nance section.

5. Block mower up so weight is off tires. Check tire pres­sure and inflate to proper operating pressure.
NOTE: Do not deflate tires.

6. Perform separate engine and battery preparation as listed
below.

7. Store mower in a clean, dry place.

Preparation of engine for storage

When engine is to be unused for long periods, proceed as

follows:

1. Run engine for a minimum of 15 minutes.

2. Drain oil from crankcase while engine is still warm.

3. Refill with fresh oil of proper viscosity.

4. Drain fuel tank and run the engine until it stops from lack

of fuel. Gasoline evaporates if left in carburetor for long
periods, forming gum and varnish deposits in carburetor.
These deposits will cause engine flooding and loss of
power.

5. Remove and replace fuel filter if not done in previous
100 hours.

6. Remove spark plugs and pour a tablespoon of engine oil
into each spark plug hole, Install plugs, but do not recon­nect plug leads.

7. Crank engine with starter at least a dozen revolutions to
distribute oil over cylinder walls and valve mechanism.

8. Clean exterior surface of engine. Spread a light film of oil
over any exposed metal surfaces of engine that are sub­ject to corrosion.

9. Clean dirt and chaff from cylinders and fins, blower
housing and muffler.

10. Check oil filler cap and fuel tank caps to make certain
they are securely in place.

11. Refer to engine manual for more information.

Preparation of battery for storage

When the machine is to be unused for long periods, it is best
to disconnect the battery and remove it from the unit. At this
time perform the following battery maintenance:

1. Remove the battery from machine

2. Clean battery, terminals and cable connectors

3. Charge the battery, if necessary

4. Store battery in a cool, dry place (do not expose to freez-

ing temperatures)

5. Always keep the battery fully charged. (Especially
important to prevent battery damage when the tempera­ture is below 32°F (0°C).)

New season preparation

Before starting the mower following post season storage, the

following servicing is required:

1. Clean mower, removing trash and dirt accumulation.

2. Check engine oil and hydraulic oil levels.

3. Fill fuel tank with fresh fuel. Run machine at half speed

for 5 minutes, checking operation of steering control
lever. Stop engine and check for oil leaks, loose fittings
and so forth.

At start of new season always check that fresh oil has
been added to machine. If oil is drained at season’s end
and not replaced, engine damage will result.

4. Tighten any bolts that have loosened and make sure all
hair pins, cotter pins and clevis pins are in place.

5. Install all safety shields and review safety precautions
listed in this manual.

6. Check and inflate tires to 8-12 psi (55-83 KPa).

7. Install fully charged battery and attach the battery cables.

8. Refer to engine manual for more information.

5-2 602900_0211

PRODUCT LITERATURE

If you would like to view or print a copy of the Hustler FasTrak product manuals go online to www.hustlerturf.com and click on the

MANUALS button.

Contact your local Hustler dealer if you require another engine owner’s manual.

602900_0211 5-3

5-4 602900_0211

INDEX

PAGE PAGE

Anti-scalp wheels ..................................................3-11

Children

Control panel

Controls

Deck clutch operation

Deck cutting height adjustment

Driving the mower

Electrical system

Engine air filter

Engine oil and filter

Engine starting

Fuel evaporation system filter

Fuel system

General engine maintenance

Hydraulic system

...................................................................3-3

...........................................................3-4

...................................................................3-4

...........................................3-10

............................3-10

...................................................3-7

.....................................................4-2

........................................................4-5

.................................................4-4

........................................................3-5

................................4-5

.............................................................4-3

.................................4-5

.....................................................4-3

New season preparation

Operating suggestions

Operation safety

Parts and service

..................................................... 3-1

................................................... 1-1

Preparation of battery for storage

Preparation of engine for storage

ROPS

...................................................................... 3-6

Safe operating practices

Safe servicing practices

Safety and Instruction Decals

Safety start interlock system

Seat adjustment

Service safety

Slope guide

Slope operation

..................................................... 4-6

......................................................... 4-1

............................................................. 2-7

...................................................... 3-2

........................................ 5-2

........................................... 3-9

......................... 5-2

......................... 5-2

........................................ 3-1

......................................... 4-1

............................... 2-1

................................. 3-4

Lubrication

Maintenance introduction

Maintenance locator chart

Maintenance schedule

Model and serial number

...............................................................4-2

.......................................4-1

....................................4-10

............................................4-9

........................................1-1

Moving mower with stalled engine

Mower blade maintenance

Mower blade removal

Mower deck operation

.....................................4-5

.............................................4-5

..........................................3-10

.........................3-6

Steering control lever adjustment

Stopping the engine

Tires

........................................................................ 4-2

To the new owner

Torque values

Using a ramp

.......................................................... 3-2

Using this manual

Warranty registration

............................................... 3-6

................................................... 1-1

......................................................... 4-2

................................................... 1-1

............................................. 1-1

......................... 4-6

602900_0211 f-1

ADDENDUM

WARNING

HUSTLER FASTRAK

OWNER’S MANUAL 602900

MARCH 2011

The following text was inadvertently omitted from the Maintenance & Adjustment section of the manual.
Keep this addendum with the operator’s manual at all times.

Belts

Inspect belts frequently for wear and serviceability. Replace a belt that shows signs of severe cuts, tears, separation, weather
checking and cracking, or burns caused by slipping. Slight raveling of belt covering does not indicate failure, trim ravelings
with a sharp knife.

If the pump belt fails, loss of control will occur especially
when operating on a slope. If you lose steering control

while operating the machine, place the steering con­trol levers in the park brake position immediately.
Inspect the machine and involve your Hustler dealer
to resolve the problem before continuing to operate.

Inspect the belt pulley grooves and flanges for wear. A new belt, or one in good condition, should never run against the
bottom of the groove. Replace the pulley when this is the case, otherwise belt will lose power and slip excessively.

Never pry a belt to get it on a pulley as this will cut or damage the fibers of the belt covering.

Keep oil and grease away from belts, and never use belt dressings. Any of these will destroy the belt composit ion in a very
short time.