Hustler 930198, 930206, 930206US, 930214, 930222 Parts manual

200 South Ridge Road
Hesston, Kansas
67062

Parts Manual

WARNING

The engine exhaust from this product

contains chemicals known to the state

of California to cause cancer, birth

defects or other reproductive harm.

NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER

This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code
Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered,
brush-covered, or grass-covere d land unless the engine is equipped with a spark arrester maintained in effective
working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of
removing and retaining carbon and other flammable particles over 0.0232 of an inch in size from the exhaust flow of
an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States
Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire
Agencies For Laws or Regulations Relating to Fire Prevention Requ irement s. THIS EQUIPMENT DOES NOT HAVE
A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF
A SPARK ARRESTER.

Inspect spark arrester daily; replace every 500 hours or as needed.

The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency
(EPA

) and the California Emission Control Regulation of emission systems, maintenance and warranty.

Keep Engine Owner’s Manual with your unit. Should the En
illegible, replace immediately. Replacements may be ordered per the information found in the Product
Information section of the owner’s manual.

Federal law and California State law prohibit the following acts or the causing thereof:

1. The removal or rendering inoperative by any person other than for purposes of maintenance,
ir, replacement, of any device or element of design incorporated into any equipment for

repa
the purposes of emissions control prior to or after its sales or delivery to the ultimate
purchaser or while it is in use, or

2. The use of the equipment after such device or element of design has been removed or

rendered inoperative by any person.

gine Owner’s Manual become damaged or

General Information 1

Frame & Engine Guard Section

Side Discharge Frame - S/N 13051515 & HIGHER 3-1

Side Discharge Frame - S/N PRIOR TO 13051515 3-2

Rear Discharge Frame 3-3

Miscellaneous Decals 3-4

Engine Guard 3-5

Transmission & Steering Section

Hydraulic System, Side Discharge 4-1

Pump Belt, Side Discharge 4-2

Transmission Breakdown, Side Discharge 4-3

Hydraulic System, Rear Discharge 4-4

Pump Belt, Rear Discharge 4-5

Transmission Breakdown, Rear Discharge 4-6

Transmission Service Parts 4-7

Steering 4-8

Steering Assembly 4-9

Park Brake 4-10

Wheels & Tires Section

Wheel & Tire 5-1

Front Wheel Breakdown 5-2

601810 Tire/Wheel Assembly (42"/48" SD Mower) 5-3

604502 Tire/Wheel Assembly (36" RD Mower) 5-3

784264 Tire/Wheel Assembly (54" SD Mower) 5-4

Engine & Fuel Tank Section

Engine, Briggs & Stratton 17.5/21 HP 6-1

Fuel System, Briggs & Stratton 17.5/21 HP - S/N 12030001 & Higher 6-2

Fuel System, Briggs & Stratton 17.5/21 HP - S/N Prior to 12030001 6-3

Engine Service Parts, Briggs & Stratton 17.5 HP/21 HP 6-4

Engine, Briggs & Stratton 26 HP - Page 1 of 2 6-5

Engine, Briggs & Stratton 26 HP - Page 2 of 2 6-6

Fuel System, Briggs & Stratton 26 HP - S/N 13010001 & Higher 6-7

Fuel System, Briggs & Stratton 26HP - S/N Prior to 13010001 6-8

Engine Service Parts, Briggs & Stratton 26 HP 6-9

Engine, Kawasaki FR541V & FR600V 6-10

Fuel System, Kawasaki FR541V & FR600V - S/N 1301001 & Higher 6-11

Fuel System, Kawasaki FR541V & FR600V - S/N PRIOR TO 13010001 6-12

Engine, Kawasaki FR541V & FR600V (with Carbon Canister) 6-13

Fuel System, Kawasaki FR541V & FR600V (with Carbon Canister) - S/N 13010001 & HIGHER 6-14

Fuel System, Kawasaki FR541V & FR600V (with Carbon Canister - S/N PRIOR TO 13010001 6-15

Engine Service Parts, Kawasaki FR541V & FR600V 6-16

Engine, Kawasaki FR651V 6-17

Fuel System, Kawasaki FR651V - S/N 13010001 & HIGHER 6-18

Fuel System, Kawasaki FR651V - S/N PRIOR TO 13010001 6-19

Engine Service Parts, Kawasaki FR651V 6-20

Fuel Tank & Fender 6-21

Electrical Section

Battery 7-1

Instrument Panel, 17 & 21 Briggs & Stratton 7-2

Instument Panel, 26 Briggs & Stratton 7-3

Instrument Panel, Kawasaki 7-4

Deck Section

36" Rear Discharge Service Deck 8-1

36" Rear Discharge Deck Pulleys & Spindles 8-2

36" Rear Discharge Deck 8-3

42" Side Discharge Service Deck 8-4

42" Side Discharge Deck Pulleys & Spindles - S/N Prior to 11021630 and Higher Than 11021740 8-5

42" Side Discharge Deck Pulleys & Spindles - S/N Between 11021630 and 11021740 8-6

42" Side Discharge Deck 8-7

48" Side Discharge Service Deck 8-8

48" Side Discharge Deck Pulleys & Spindles 8-9

48" Side Discharge Deck 8-10

54" Side Discharge Service Deck 8-11

54" Side Discharge Deck Pulleys & Spindles 8-12

54" Side Discharge Deck 8-13

Spindle Service Parts - 601804 8-14

Deck Lift 8-15

Deck Mounting Hardware 8-16

Seat & ROPS Section

Seat 9-1

ROPS 9-2

Side Discharge Frame - S/N 13051515 & HIGHER

Frame & Engine Guard Section

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:49 UTC 2020 3-1

Side Discharge Frame - S/N 13051515 & HIGHER

Item Part No. Qty Name

1 550668 1 SERVICE 42" FRAME, SPORT

REF 550669 1 SVC, 48"/54"FRAME, SPORT

2 601812 1 DECAL, SPORT ID

3 083279 AR SERIAL NUMBER / SPEC. DECAL

4 602041 1 DECAL, HOT

5 601967 1 DECAL, ENGINE COMPART

6 785139 1 DECAL, STEERING L.S.

7 601993 1 DECAL, SAFE OPERATION

8 600899 1 DECAL, PUMP BELT WARNING

9 785220 1 DECAL, STEERING R.S.

10 808485 1 RIVET NUT, 5/16-18 THRE

11 602407 1 DECAL, HUSTLER ID

12 552098 1 SERVICE BUMPER, SPORT

13 056036 4 CS .375-16X2.250HXG5

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

14 016899 4 NT .375-16 FLKG5

Comments for Page: Side Discharge Frame - S/N 13051515 & HIGHER

1. Serial number decal. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.

2. EPA compliance decal.

3. Patent numbers decal.

4. Frames include decals and rivet nuts.

Wed Jul 29 12:57:49 UTC 2020 3-1

Side Discharge Frame - S/N PRIOR TO 13051515

Frame & Engine Guard Section

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:50 UTC 2020 3-2

Side Discharge Frame - S/N PRIOR TO 13051515

Item Part No. Qty Name

1 550668 1 SERVICE 42" FRAME, SPORT

REF 550669 1 SVC, 48"/54"FRAME, SPORT

2 601967 1 DECAL, ENGINE COMPART

3 602041 1 DECAL, HOT

4 N/A 3 SERIAL NUMBER / SPEC DECAL

5 601812 1 DECAL, SPORT ID

6 785139 1 DECAL, STEERING L.S.

7 601993 1 DECAL, SAFE OPERATION

8 602407 1 DECAL, HUSTLER ID

9 600899 1 DECAL, PUMP BELT WARNING

10 785220 1 DECAL, STEERING R.S.

11 808485 1 RIVET NUT, 5/16-18 THRE

12 601987 1 STEP TREAD, FOOT LIFT

13 110063 2 GRIP TAPE

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

14 601986 2 STEP TREAD, LOWER SPORT

Comments for Page: Side Discharge Frame - S/N PRIOR TO 13051515

1. Serial number plate. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.

2. EPA compliance plate.

3. Patent numbers plate.

4. If the foot lift pedal has a dimpled surface, the step tread is not needed.

5. The frames include decals and rivet nuts.

Wed Jul 29 12:57:50 UTC 2020 3-2

Rear Discharge Frame

Frame & Engine Guard Section

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:50 UTC 2020 3-3

Rear Discharge Frame

Item Part No. Qty Name

1 110860 1 BUMPER W/A, SPORT

2 602041 1 DECAL, HOT

3 016899 4 NT .375-16 FLKG5

4 056036 4 CS .375-16X2.250HXG5

5 601967 1 DECAL, ENGINE COMPART

6 551962 1 SVC FRAME, SPORT RD

7 N/A 3 SERIAL NUMBER / SPEC DECAL

8 601812 1 DECAL, SPORT ID

9 785139 1 DECAL, STEERING L.S.

10 600899 1 DECAL, PUMP BELT WARNING

11 785220 1 DECAL, STEERING R.S.

12 808485 1 RIVET NUT, 5/16-18 THRE

13 601993 1 DECAL, SAFE OPERATION

14 602407 1 DECAL, HUSTLER ID

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

15 601987 1 STEP TREAD, FOOT LIFT

Comments for Page: Rear Discharge Frame

1. Serial number decal. In the event the serial number decal becomes damaged or illegible please contact your dealer to order a replacement.

2. EPA compliance decal.

3. Patent numbers decal.

4. If the foot lift has a dimpled surface, the step tread is not needed.

5. The frame includes the bumper, decals and rivet nuts.

Wed Jul 29 12:57:50 UTC 2020 3-3

Miscellaneous Decals

Frame & Engine Guard Section

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:51 UTC 2020 3-4

Miscellaneous Decals

Item Part No. Qty Name

1 601908 1 DECAL, SPARK ARRESTOR

2 603363 1 DECAL, ANSI COMPLIANCE

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:51 UTC 2020 3-4

Engine Guard

Frame & Engine Guard Section

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:51 UTC 2020 3-5

Engine Guard

Item Part No. Qty Name

1 111171 1 KIT, ENGINE GUARD SPORT

2 016428 2 CS .375-16X2.500HXG5

3 767954 4 FW 0.379X.82X.06 HD ZN

4 086660 2 NT .375-16NLG8

5 604770 1 DECAL, "H" LOGO

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:51 UTC 2020 3-5

Hydraulic System, Side Discharge

Transmission & Steering Section

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:52 UTC 2020 4-1

Hydraulic System, Side Discharge

Item Part No. Qty Name

1 710087 4 CS .312-18X2.500HXG5

2 043067 4 CS .312-18X3.000HXG5

3 768523 16 FW 0.343SAE

4 793174 2 TOWLINK ROD

5 048553 2 CP .062DX1.000 LG HML Z

6 PNNA 1 TRANSMISSION ASSEMBLY

7 034272 8 NT .312-18HXG5

Comments for Page: Hydraulic System, Side Discharge

1. Torque to 17 ft-lbs.

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:52 UTC 2020 4-1

Pump Belt, Side Discharge

Transmission & Steering Section

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:52 UTC 2020 4-2

Pump Belt, Side Discharge

Item Part No. Qty Name

8 017616 1 CS .500-13X1.750HXG5

9 601983 1 CS .625-11 X 2.25 HXG5ZN

10 028118 3 FW 0.625X1.00X.13 ZN

11 036384 1 SPRING 1/4 COIL PL 1.23

12 111079 1 PUMP IDLER, FORMED

13 602026 2 BEARING DISC

14 602025 1 BUSHING,IGUS .500id (FS)

15 781567 1 NT .500-13NLG5

16 601398 1 SPACER, IDLER

17 784827 1 PULLEY, IDLER, 4.00"OD,

18 016972 1 NT .625-11 HX G5 ZN

19 769133 1 DRIVE BELT

Comments for Page: Pump Belt, Side Discharge

2. Torque to 100 ft-lbs.

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:52 UTC 2020 4-2

Transmission Breakdown, Side Discharge

Transmission & Steering Section

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:53 UTC 2020 4-3

Transmission Breakdown, Side Discharge

Item Part No. Qty Name

1 056036 4 CS .375-16X2.250HXG5

2 123634-3 1 CROSS BRACE, HYDROSTAT

3 767954 8 FW 0.379X.82X.06 HD ZN

4 054502 4 NT .375-16HXG5

5 603091 1 EZT, 19.2:1 RIGHT TRANS

6 603090 1 EZT, 19.2:1 LEFT TRANS

7 110009 2 BRAKE ACTUATOR ROD

8 068551 4 NT .250-20 HXZY NL

9 768515 4 FW 0.281SAE

10 601131 2 SPRING, BRAKE ARM RET.

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:53 UTC 2020 4-3

Hydraulic System, Rear Discharge

Transmission & Steering Section

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:54 UTC 2020 4-4

Hydraulic System, Rear Discharge

Item Part No. Qty Name

1 710087 4 CS .312-18X2.500HXG5

2 768523 16 FW 0.343SAE

3 N/A 1 TRANSMISSION ASSEMBLY

4 034272 8 NT .312-18HXG5

5 054502 2 NT .375-16HXG5

6 767954 4 FW 0.379X.82X.06 HD ZN

7 036244 2 CS .375-16X1.00 HX G5 ZN

8 117440 1 SHIELD TRANNY BRACKET

9 043067 4 CS .312-18X3.000HXG5

10 793174 2 TOWLINK ROD

11 048553 2 CP .062DX1.000 LG HML Z

Comments for Page: Hydraulic System, Rear Discharge

1. Torque to 17 ft-lbs.

2. See the transmission breakdown.

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:54 UTC 2020 4-4

Pump Belt, Rear Discharge

Transmission & Steering Section

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:55 UTC 2020 4-5

Pump Belt, Rear Discharge

Item Part No. Qty Name

12 017616 1 CS .500-13X1.750HXG5

13 601983 1 CS .625-11 X 2.25 HXG5ZN

14 028118 AR FW 0.625X1.00X.13 ZN

15 036384 1 SPRING 1/4 COIL PL 1.23

16 111079 1 PUMP IDLER, FORMED

17 601398 1 SPACER, IDLER

18 784827 1 PULLEY, IDLER, 4.00"OD,

19 016972 1 NT .625-11 HX G5 ZN

20 602026 AR BEARING DISC

21 602025 1 BUSHING,IGUS .500id (FS)

22 781567 1 NT .500-13NLG5

23 769133 1 DRIVE BELT

Comments for Page: Pump Belt, Rear Discharge

3. Torque to 100 ft-lbs.

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:55 UTC 2020 4-5

Transmission Breakdown, Rear Discharge

Transmission & Steering Section

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:56 UTC 2020 4-6

Transmission Breakdown, Rear Discharge

Item Part No. Qty Name

1 603091 1 EZT, 19.2:1 RIGHT TRANS

2 603090 1 EZT, 19.2:1 LEFT TRANS

3 110009 2 BRAKE ACTUATOR ROD

4 068551 4 NT .250-20 HXZY NL

5 768515 4 FW 0.281SAE

6 601131 2 SPRING, BRAKE ARM RET.

7 767954 8 FW 0.379X.82X.06 HD ZN

8 054502 4 NT .375-16HXG5

9 056036 4 CS .375-16X2.250HXG5

10 116653 1 SHIELD W/A

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:56 UTC 2020 4-6

Transmission Service Parts

Transmission & Steering Section

Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)

Wed Jul 29 12:57:56 UTC 2020 4-7