HUST CNC H6D-B3 Operation Manual

RGB ELEKTRONIKA AGACIAK CIACIEK

SPÓŁKA JAWNA

Jana Dlugosza 2-6 Street

51-162 Wrocław

Poland

[e-mail]

[phone]

www.rgbautomatyka.pl

www.rgbelektronika.pl

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www.rgbelektronika.pl

OTHER SYMBOLS:

CNC-H6DL-B3

CNCH6DLB3, CNCH6DL B3, CNCH6DL-B3, CNC H6DLB3, CNC H6DL B3, CNC H6DL-B3, CNC-H6DLB3,
CNC-H6DL B3, CNC-H6DL-B3

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BENDING MACHINE

OPERATION MANUAL

H6D-B 3-AXIS

2012-12

HUST Automation Inc.

No. 80 Industry Rd., Toufen, Miaoli, Taiwan

Tel: [phone] Fax: [phone]

Contents

i

Contents：

1. Non Mode Page 1

2. AUTO mode (main page)

3

3. File setting page

6

4. MCM（Vice）setting page

8

5. Editing mode

10

6. The main page of program number selection

11

7. Bending-selection for fold setting page

13

8. JOG mode

16

9. HOME mode

18

10. Error and Absolve

19

11. Graph for reference（Graph）

21

12. Bending Machine I/O List

22

13. Machine Connection Diagram

25

Appendix 1、 Emergent Stop Connection Diagram

28

Appendix 2、 Servo Driver Servo-On Connection Diagram

29

Appendix 3、 H6D-B Controller size

30

Appendix 4、 Bending Angle Conception

32

Appendix 5、 H6D-B Control Structure of Bending Machine

33

Appendix 6、 MCM (Parameter)

34

Appendix 7、 Sanyo Servo Machinery Connection

66

Appendix 8、 Mitsubishi Servo Machinery Connection

67

Appendix 9、 Servo Motor And MPG Connection

68

Appendix 10、 Install Manual

69

H6D-B LCD flow-process diagram

74

Appendix 11、 ERROR MESSAGES

75

Appendix 12、 USB Operation instructions

79

Appendix 13、 BL-Compensation Operation instructions

81

HUST CNC H6D-B3 MANUAL

ii

HUST CNC H6D-B3 MANUAL

1

When the controller is power on it will download some data. So do not operate
the controller till the download operation finished.

Fig 1

1. Non Mode Page (Freedom editor)

Fig 2

開機資料處理中
Data Loading
請稍候……..
Please Wait……

億圖實業股份有限公司

H

H

U

U

S

S

T

T

C

C

N

N

C

C

TEL:[phone]
FAX:[phone]

e-mail:[e-mail]

HUST CNC H6D-B3 MANUAL

2

Fig 3

Caution !!! When the power is reopened, plz execute 3 Axes to
home

To main page : Press “AUTO” on the key board

HUST CNC H6D-B3 MANUAL

3

2. AUTO mode : (main page)

Fig 4

(1) Function key：

a. CYCST：Cycle start

(a) Press this key to run the program.
(b) When the program is running, the LED-light located left-up of the

CYCST will be on. Then the number of piece bended will begin to be
counted.

b. RESET：

CNC gives an order to controller that let it stay on the non-mode, and the
frame jumps to the non-mode page.

c. Edit :

When pressing this key on any mode, the controller will execute RESET first.
Let the controller stay on non-mode status and then jump to the file-set page.

d. Set：

When pressing this key on any mode, this key will highlight. It means that the
controller is not running any program. And use CURSOR key to set the value
of Total-Cor.(Gα), SD-Pos., Total-number(T-Time) 【Material】、【Depth】、
【Pre.-BL】and Count number(C-Time).

e. FORWARD : Execute last program

Do not press the NEXT key again when the white light is not canceled.
Because the program is not running over.

f. NEXT : Execute next program

Do not press the FORWARD key again when the white light is not canceled.
Because the program is not running over

g. Lock：

AUTO

Next For Edit Set Lock Pre. GRAPH

PRO-RUN

FILE000

Bendin

g

-Force:000.00 Ton.

Calculate the bending-force

must settin

g

the item of 5.6.7

L-POS ：-0000.000
D-POS ：-0000.000
R-POS ：-0000.000

Assign the graph

Adtion

None Graph

01 UP:00 000.000

05

M: 0 Aluminum 09C: -0000.000

02 UN:00 000.000 06 TH: 00.000 10Sd-Pos: 0000.000

03

K-out B:-0000.000

07

Pre.-BL: 00000 11UN-V、TH:00

04 K-out S:-0000.000 08 UN-V: -000.000 12

0000000

T-Time

0000000

C-Time

N X

R



Vic e BL C

00 0000.00 -000.00 000.00 00 0000 -00.00

HUST CNC H6D-B3 MANUAL

4

When pressing this key, the running program will stop at this step.
※ Press again to cancel.

h. Pre.-BL

Calculate the Bending-Force must be setting the item of 5,6,8.

i. Graph for reference（Graph）

Push this key and enter Graph for reference and establish pages.

(2) Additional description : When the setting key is highlight:

a. Total correction（Gα）:

Programs in the file are all corrected When trying to bending 90 degree, the
angle is not enough : Set value positive too deep : Set negative value
EX 1 :

(a) The Y-axis（D-axis）movement of one unit is set as 0.01 ( P-αD = 0.01 ).

Set in the mode of Edit－FOLD－UN-SET.

(b) Gα= 5.000 ( total correction )
(c) The unit of the total correction is

P-αD × Gα÷ 1000 = 0.010 × 5000 ÷ 1000 = 0.05 mm

EX 2 :

(a) The Y-axis（D-axis）movement of one unit is set as 0.04 ( P-αD = 0.04 ).

Set in the mode of Edit－FOLD－UN-SET.

(b) Gα= 5.000 ( total correction )
(c) The unit of the total correction is
(d) d. P-αD × Gα÷ 1000 = 0.040 × 5000 ÷ 1000 = 0.2 mm

b. SD-position :

Input the location of angle-axis directly. Then press 【CYCST】key to execute
it. When the position is arrived, the number of D-axis will be canceled
automatically. At this time we can press【CYCST】key to run the program
directly.

c. T-Time :

Set total number of pieces

d. C-Time :

When it has run all the programs, the number will be added by 1 (Number of
piece)

e. Material：(Establish the range 0-2)

Establishment：0，Stainless steel 、1，Iron 、2，Aluminium

f. Pre.-BL
g. Calculate the Bending-Force condition needed
h. Thickness：

Input the Bending Machine of project

HUST CNC H6D-B3 MANUAL

5

Fig 5

Display :

(1) Press RESET to the frame of non-mode.
(2) Status display

When the number of work pieces is up to the setting：
The MARK【Reaching-End】will highlight if the setting value is not equal to 0
OR current number is > or = the setting number.

a. K-OUT ≦
b. UP-H ≦ 0
c. UN-H ≦ 0
d. UN-V ≦ 0
e. TH ≦ 0

※When status is shown, it can not be operated by controller.

(3) L-axis :（X-coordinate）

Show the position of L-axis right now.

(4) D-axis :（Y-coordinate）

Show the position of D-axis right now

(5) R-axis :（Z-coordinate）

Show the position of R-axis right now

a. Show the bend song pressure number value of this project.
b. In the project lasts：When projects are carried out , will show the white.

(6) Graph for reference（Graph）

Show this procedure chooses at present Graph for reference.

The situation
shows the
position

AUTO

Next For Edit Set Lock Pre. GRAPH

PRO-RUN

FILE000

Bendin

g

-Force:000.00 Ton.

Calculate the bending-force

must settin

g

the item of 5.6.7

L-POS ：-0000.000
D-POS ：-0000.000
R-POS ：-0000.000

Assign the graph

Adtion

None Graph

01 UP:00 000.000

05

M: 0 Aluminum 09C: -0000.000

02 UN:00 000.000 06 TH: 00.000 10Sd-Pos: 0000.000

03

K-out B:-0000.000

07

Pre.-BL: 00000 11UN-V、TH:00

04 K-out S:-0000.000 08 UN-V: -000.000 12

0000000

T-Time

0000000

C-Time

N X

R



Vic e BL C

00 0000.00 -000.00 000.00 00 0000 -00.00

HUST CNC H6D-B3 MANUAL

6

3. File setting page :

Fig 6

(1) 【Show】the maximum number of file can be set.
(2) After pushing the fast procedure options button, Press the number keys on the

keyboard directly. Input the number of file( Number will show up the INSERT
key.) When input the number of file and then press INPUT key, “data loading
please wait…” will show below. When it disappears , we can choose other
function key.

(3) After the number of file is set, please go to the page of BENDING-SELECTION

and TYPE-SET to enter correct data. Then we go to the EDIT page input
bending

(4) INSERT key：（Ins.）

Insert one line of blank program below current cursor.

(5) DELETE key：（Del.）

Delete the setting value of one line.

(6) Fold-Selection

Push this key and enter Fold-Selection and establish pages.

(7) MCM key：

Go to the PARAMETER setting page.

(8) BTO key：(Back To One)

Move the cursor back to the first node.

(9) Fast procedure options KEY：

After pushing this function key,Can do movements that the fast procedure
chooses.

(10) Graph for reference（Graph）

Push this key and enter Graph for reference and establish pages.

EDIT

Fold V.MCM BTO F.P ro -S GRAPH Del Graph Ret

None Graph

N X

R



Vic e BL C

00 0000.00 -000.00 000.00 00 0000 -00.00

Set-File:0500

File:000

K-Out B:-0000.000
K-Out S:-0000.000

06
07

M ： Aluminum
TH： 00.000

01
02

UP ：00 0000.000
UN：00 0000.000

03
04

V ： -000.00005

HUST CNC H6D-B3 MANUAL

7

(11) Graph delete（Del.-Graph）

After pushing this function key, can delete the figure of all Graph for reference
of procedure.

(12) RET：BACK TO AUTO MODE

PS：
When the MCM setting value is 0, the program has no recycle and no DX. It ranges
from 0 to 10.
Ex : Function setting（Vice）
Value 1: The program will execute first motion by the MCM-setting page.
Value 2: The program will execute second motion by the MCM-setting page.

ETC…

HUST CNC H6D-B3 MANUAL

8

4. MCM（Vice）setting page:

Fig 7

(1) Cycle：（Cyc）

Square input-area number chosen
value 1 Successful recycle.【bending arc】
value 0 Failed recycle. Only run the distance of DX
※ By using this function you must set counter value as not zero. Or this

function will be useless.

(2) Delay Time：（Time） Range from 0 to 9.9s

Cycle setting value【1】: The pausing time is set as when executing cycle motion
for bending arc, there is a pausing time between each time bending.

(3) DX：

Set the distance of X-axis move out or cycle when bending.

(4) Count :

If the cycle setting value is 1, the program motion will proceed orderly by【Ran】
setting value.
Ex : If the【Ran】 value is 3mm,【count】value is 10 , X-axis will proceed 3mm

and repeat 10 times. And each time will proceed after I007 signal changes on to
off.

Attention :

When the cycle setting value is 1 , we must notice that if the total distance of cycle
will be over X initial coordinate.【between X difference and keep-out setting】If it
dose, system will adjust cycle value automatically.

EX:

Vice Cyc Time Ran Count

01

0 00.0 -000.000 0000

02

0 00.0 -000.000 0000

03

0 00.0 -000.000 0000

04

0 00.0 -000.000 0000

05

0 00.0 -000.000 0000

06

0 00.0 -000.000 0000

07

0 00.0 -000.000 0000

08

0 00.0 -000.000 0000

09

0 00.0 -000.000 0000

10

0 00.0 -000.000 0000

VMCM

Ret

Prarmeter Setting 1~10

HUST CNC H6D-B3 MANUAL

9

Set value of cycle to 1,【Ran】to 3, 【count】 to 10, X initial coordinate to 20.000,
keep-out area to 7.9, System will adjust it to 4 times automatically.
3×10＝30
20－7.9＝12.1
30＞12.1，【count】value will turn to 4 automatically.

Fig 8

X initial coordinate is 20.000

keep-out area is

【count】value will turn to 4
automaticall

y

HUST CNC H6D-B3 MANUAL

10

5. Editing mode

Fig 9

(1) Press the CURSOR key to move to the column to be input. Then input the value.
(2) When the cursor is located on the last line of program, by pressing the

cursor-down key the controller will insert one blank program line automatically.
If you are not going to use this blank program line, please press the DELETE
key to delete this blank program.

(3) If you want to set the value as “BLANK”, you can press the CLEAR key first

and then press the INPUT key. The setting column will be on the blank status.

EDIT

Fold V.MCM BTO F.P ro -S GRAPH Del Graph Ret

None Graph

N X

R



Vic e BL C

00 0000.00 -000.00 000.00 00 0000 -00.00

Set-File:0400

File:000

K-Out B:-0000.000
K-Out S:-0000.000

06
07

M ： Aluminum
TH： 00.000

01
02

UP ：00 0000.000
UN：00 0000.000

03
04

V ： -000.00005

HUST CNC H6D-B3 MANUAL

11

6. The main page of program number selection

Fig 10

(1) Press【PAG E】or【CURSOR】key to move the cursor.
(2) 【Ret】key：back to the File setting page.
(3) 【COPY】key：go to the PRO-COPY page.
(4) Move to the set number then press the SELECT【SEL】key.
(5) Editor key：After choosing the procedure,to editor's page editor's procedure.
(6) Group number after altering，Show above right of the screen.

The cursor stays on the position of O000 ,The group shows it is 0, If the cursor
is moved to O004, The group shows it is 4 after pushing the options button.

(7) 【DELETE【Del】key: When you are trying to delete the program number the

cursor pointing at, the confirming line will be shown as the picture below
Press【Y】：Delete the content of the program.
Press【N】：Back to the former page.

※ After finishing carrying out movements , get back to the procedure and choose the

page。

Annotation

SEL-FILE

DEL Copy Select

Ret

Set-File:0400

000

SOURCE 000 TARGET 000

> O000 EMPTY
O001 EMPTY
O002 EMPTY
O003 EMPTY
O004 EMPTY
O006 EMPTY
O007 EMPTY
O008 EMPTY
O009 EMPTY

CURSOR

EMPTY The

representative is an
empty procedure.

HUST CNC H6D-B3 MANUAL

12

Fig 11

※ The program-copy page

Fig 12

(1) Move the cursor to the program number to be copied and press the【SOURCE】

key.

(2) Then move the cursor to the program number to be placed and press the

【TARGE T】key.

(3) Press the【COPY】key. The operation of copying program will be executed.

EX：A group and 0 (O000) copy 5 to the group (O005)

a. The cursor is moved to “Source” Group (O000) Press down the Source

key。

b. The cursor is moved to “Purpose” Group (O005) Press down the

Purpose key。

SEL-FILE

DEL Copy Select

Ret

Set-File:0500

000

SOURCE 000 TARGET 000

> O000 EMPTY
O001 EMPTY
O002 EMPTY
O003 EMPTY
O004 EMPTY
O006 EMPTY
O007 EMPTY
O008 EMPTY
O009 EMPTY

SEL-FILE

YES

N

O

Set-File:0400

000

SOURCE 000 TARGET 000

> O000 EMPTY
O001 EMPTY
O002 EMPTY
O003 EMPTY
O004 EMPTY
O006 EMPTY
O007 EMPTY
O008 EMPTY
O009 EMPTY

HUST CNC H6D-B3 MANUAL

13

c. Will show at this moment【0 groups copy to 5】。
d. Push and copy the key, Can finish copying movements.

(4) Press the enter key and get back to the automatic way page.

7. Bending-selection for fold setting page :（FOLD）

Fig 13

(1) Upper-CHICE number :（UP）

Input the serial number of upper- CHICE

(2) UNIT- CHICE number :（UN）

Input the serial number of unit- CHICE

(3) UP-SET :

Total file setting of UP-SET is 20.
Function key：

 （UN）Lower：Establish pages to make the（UN） Lower.
 Editor：To editor's page.
 Turn back：Get back to the automatic way.

Display：

 Ones that show and choose at present specification of the cutter。
 (UP) Upper and（UN）Lower Choice the structure chart，Can establish the

specifications of a knife of tools according to the sign of the figure .

 (UP) Upper-Choice page：(Can establish the height , width of cannelure ,

SMALL K-OUT setting、BIG K-OUT setting.)

(4) UN-SET :

Total file setting of UN-SET is40

UP UP-H

01

0000.000

02

0000.000

03

0000.000

04

0000.000

05

0000.000

06

0000.000

07

0000.000

08

0000.000

09

0000.000

10

0000.000

Fold

UN-Set Edit Ret

Upper-Choice 1~20/Lower-Choice 1~40

Tool Use

d

UP-H ： 000.000
UN-H ： 000.000
UN-V ： 00.000
K-Out B ： 000.000
K-Out S ： 000.000

Instruction

UP UP-H

11

0000.000

12

0000.000

13

0000.000

14

0000.000

15

0000.000

16

0000.000

17

0000.000

18

0000.000

19

0000.000

20

0000.000

UP-SET:00

HUST CNC H6D-B3 MANUAL

14

Fig 14

The upper-highness（UP-H）、unit- highness（UN-H）and unit-vice（UN-V）will show
up after the value of upper and unit setting.

PS1：The upper file and UNIT file can match each other freely
PS2：1：SMALL K-OUT setting.

2：BIG K-OUT setting

※ It must be careful to setting the K-OUT value.

Fig 15

Function key：

 (UN) Lower：Establish pages to make the (UN) Lower.
 Editor：To editor's page.
 Turn back：Get back to the automatic way.
 UP (DOWN) page：Switch over the UP(DOWN) page of establishing.

Display：

UN UN-H UN-V K-Out SK-Out B P-D

01

0000.000 00.000 00.000 00.000 00.000

02

0000.000 00.000 00.000 00.000 00.000

03

0000.000 00.000 00.000 00.000 00.000

04

0000.000 00.000 00.000 00.000 00.000

05

0000.000 00.000 00.000 00.000 00.000

06

0000.000 00.000 00.000 00.000 00.000

07

0000.000 00.000 00.000 00.000 00.000

08

0000.000 00.000 00.000 00.000 00.000

09

0000.000 00.000 00.000 00.000 00.000

10

0000.000 00.000 00.000 00.000 00.000

11

0000.000 00.000 00.000 00.000 00.000

12

0000.000 00.000 00.000 00.000 00.000

13

0000.000 00.000 00.000 00.000 00.000

14

0000.000 00.000 00.000 00.000 00.000

15

0000.000 00.000 00.000 00.000 00.000

16

0000.000 00.000 00.000 00.000 00.000

17

0000.000 00.000 00.000 00.000 00.000

18

0000.000 00.000 00.000 00.000 00.000

19

0000.000 00.000 00.000 00.000 00.000

20

0000.000 00.000 00.000 00.000 00.000

UN-SET:00

UP-Set PAGE Edit Ret

Upper-Choice 1~20/Lower-Choice 1~40

Tool Use

d

UP-H ： 000.000
UN-H ： 000.000
UN-V ： 00.000
K-Out B ： 000.000
K-Out S ： 000.000

Instruction

X(L)-axis

SEVRO

1

2

HUST CNC H6D-B3 MANUAL

15

 Ones that show and choose at present specification of the cutter。
 (UP) Upper and (UN) Lower Choice the structure chart，Can establish the

specifications of a knife of tools according to the sign of the figure .

HUST CNC H6D-B3 MANUAL

16

8. JOG mode：

(1) The page will move to JOG mode by pressing key. ( this key will fail when

the program is running)

Fig 16

(2) Choose axis value of JOG by MPG or choose it on the keyboard. When the

MPG is off, then the function on the keyboard is on.
L-axis(X)、D-axis(Y)
Parameter 22 = 0 ：The function is on by MPG hand wheel.
Parameter 22 = 1 ：JOG operation on the keyboard.

Setting by engineer

(3) Turn the “MPG” or press “PAGE” key  Manual control

Fig 17

JOG
手動

JOG

Correct Enter Ret

L-POS

-0000.000

-0000

-0000.000

D-POS

-0000.000

-0000

-0000.000

Correct Step：

1. MPG or JOG mode, move the
L(X)-axis to suitable position.

2. Measure the actually value.

3. Input the Value.

4. Quickly press the ENTER key twice.

Then renew the coordinate.

5. After renew the coordinate then turn

to the JOG mode automatically.

R-POS

-0000.000

-0000

-0000.000

Setting coordinate

L：-0000.000

D：-0000.000

R：-0000.000

X1 X10 X100

Error Message:

Err56 The Z-axis(R-axis) negative way assign value

is smaller than the setting value.

Measuring value：-0000.000

Servo Error

Machinery coordinate

+ limit signal

HOME limit signal

- limit signal

HUST CNC H6D-B3 MANUAL

17

(4) After inputting assign point of each axis, by pressing the “M.T.C” key, the axis

will move to the assign coordinate.
When executing this operation, some error maybe occur：
Err 51：The X -axis（L-axis）positive way assign value is bigger than the setting

value.

Err 52：The X -axis（L-axis）negative way assign value is smaller than the

“Keep-Out” area value.

Err 53：The Y -axis（D-axis）positive way assign value is bigger than the setting

value.

Err 54：The Y -axis（D-axis）negative way assign value is smaller than the setting

value.

Err 55：The Z -axis（R-axis）positive way assign value is bigger than the setting

value.

Err 56：The Z -axis（R-axis）negative way assign value is smaller than the setting

value.

(5) DX：（add pressure limit）

When this function is on, it will highlight. When the DX signal（I007 = 1）is
coming in, the X-axis will do the operation of DX. The distance is based on the
VICE of the 10th group of EDIT MODE.

(6) Correct：【Just only L-axis（X）】

a. move the L-axis and measuring.
b. Enter the L-axis of measuring value。
c. Quickly press the ENTER key twice , then renew the coordinate.
d. After renew the coordinate then turn to the JOG mode automatically.

Fig 18

measuring

The actually range is 20.000 mm

HUST CNC H6D-B3 MANUAL

18

9. HOME mode

(1) It will move to the HOME-mode page by pressing key ( This key will fail

when the program is running.)

Fig 19

(2) Choose axis to home operation on the keyboard.

L-axis(X)、D-axis(Y)、R-axis(Z)

(3) Press CYCST key. Motor begins to execute the motion to HOME.
(4) After the motion done, press AUTO key to the main page.

Fig 20

HOME

L.D.R Ret

L-POS

-0000.000

-0000

-0000.000

D-POS

-0000.000

-0000

-0000.000

R-POS

-0000.000

-0000

-0000.000

INSTRUCTION：

1.When 3-Axis Move, Select L.D.R Key.

(They Must Not ON 0 Position.) or Select The
Axis on Key-Board.

2.Press Cycst Key.

HOME

原點

HUST CNC H6D-B3 MANUAL

19

10. Error and Absolve （total Error page）

Fig 22

Fig 23

Fig 24

HUST CNC H6D-B3 MANUAL

20

Fig 25

Fig 26

HUST CNC H6D-B3 MANUAL

21

11. Graph for reference ( Graph )

Fig 27

Fig 28

Show that chooses the serial number of the figure

Input the

position