Hussmann VRM1B, VRM3B, VRM2B Installation & Operation Manual

VRM
Medium Temperature Self Contained
Glass Door Merchandisers
WARNINGS:
If the information in these instructions are not followed exactly, a fire or explosion may result, causing property damage, personal injury or death.
Installation and service must be performed by a qualified installer or service agency.
READ THE ENTIRE MANUAL BEFORE INSTALLING OR USING THIS EQUIPMENT.
The unit uses R-290 (propane) gas as the refrigerant. R-290 (propane) is flammable and heavier than air. It collects first in low areas but can be circulated by the fans. If propane gas is present or even suspected, do not allow untrained personnel to attempt to find the cause. The propane gas used in the unit has no odor. The lack of smell does not indicate a lack of escaped gas. If a leak is detected, immediately evacuate all persons from the store, and contact the local fire department to advise them that a propane leak has occurred. Do not let any persons back into the store until the qualified service technician has arrived and that technician advises that it is safe to return to the store. No open flames, cigarettes or other possible sources of ignition should be used inside or in the vicinity of the units.
with R290 Refrigerant
Installation &
Operation Manual
FAILURE TO ABIDE BY THIS WARNING COULD RESULT IN AN EXPLOSION, DEATH, INJURY AND PROPERTY DAMAGE.
IMPORTANT Keep in store for future reference!
MANUAL - SELF CONTAINED R290 VRM I/O
P/N 3034041_D
October 2018
Spanish 3034047
French 3034046
2 InstallatIon
BEFORE YOU BEGIN
Read these instructions completely and carefully.
PERSONAL PROTECTION EQUIPMENT (PPE)
Personal Protection Equipment (PPE) is required whenever installing or servicing this equipment. Always wear safety glasses, gloves, protective boots or shoes, long pants, and a long-sleeve shirt.
1. If the information in these instructions are not followed exactly, a fire or explosion may result, causing property damage, personal injury or death.
2. Installation and service must be performed by a qualified installer or service agency.
3. This unit is designed only for use with R-290 (propane) gas as the designated refrigerant.
THE REFRIGERANT LOOP IS SEALED. ONLY A QUALIFIED TECHNICIAN SHOULD ATTEMPT TO SERVICE!
• Propane is flammable and heavier than air.
• It collects first in the low areas but can be circulated by the fans.
• If R-290 (propane) is present or even suspected, do not allow untrained personnel to attempt to find the cause.
• The propane gas used in the unit has no odor.
• The lack of smell does not indicate a lack of escaped gas.
• If a leak is detected, immediately evacuate all persons from the store, and contact the local fire department to advise them that a pro pane leak has occurred.
• Do not let any persons back into the store until the qualified service technician has arrived and that technician advises that it is safe to return to the store.
• A hand-held propane leak detector (“sniffer”) shall be used before any repair and/or maintenance.
• No open flames, cigarettes or other possible sources of ignition should be used inside the building where the units are located until
the qualified service technician and/or local fire department determines that all propane has been cleared from the area and from the
refrigeration systems.
• Component parts are designed for propane and non-incendive and non-sparking. Component parts shall only be replaced with identical repair parts.
FAILURE TO ABIDE BY THIS WARNING COULD RESULT IN AN EXPLOSION, DEATH, INJURY AND PROPERTY DAMAGE.
P/N 3034041_D U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • www.hussmann.com
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • www.hussmann.com
P/N 3034041_D 3
AT TENTION
Merchandiser must operate for 24 hours
before loading product!
Regularly check merchandiser temperatures.
Do not break the cold chain. Keep products
in cooler before loading into merchandiser.
These merchandisers are designed
for only pre-chilled products.
IMPORTANT
KEEP IN STORE FOR FUTURE REFERENCE
Quality that sets industry standards!
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
12999 St. Charles Rock Road • Bridgeton, MO 63044-2483
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900
www.hussmann.com
© 2018 Hussmann Corporation
VRM Merchandisers
4 InstallatIon
REVISION HISTORY
REVISION D
Removed Fan Key Page; Updated parts list and diagrams; added
California Warning.
REVISION C
Updated part numbers and wiring diagrams.
REVISION B
Added VRM 1-door cases Changed info about door torque.
ORIGINAL ISSUE — JULY 2017
AT TENTION
Adjust closing torque by turning the bottom
hinge pin in the direction the door closes.
Use a 1/2 inch (13 mm) wrench, and turn the hinge pin until the door closes on its own.
Usually it takes two clicks or a half turn.
* * * * * * * * * * * * * * * * * * * * * * * * * * ANSI Z535.5 DEFINITIONS
• DANGER – Indicate[s] a hazardous
situation which, if not avoided, will result in death or serious injury.
• WARNING Indicate[s] a hazardous situation which, if not avoided, could result in death or serious injury.
• CAUTION Indicate[s] a hazardous situation which, if not avoided, could result in minor or moderate injury.
Do NOT remove shipping crate until
the merchandiser is positioned for
installation.
Excessive ambient conditions may cause condensation and therefore sweating of doors. Facility operators should monitor doors and oor conditions to ensure safety of persons.
• NOTICE – Not related to personal injury – Indicates[s] situations, which if not avoided, could result in damage to equipment.
P/N 3034041_D U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • www.hussmann.com
P/N 3034041_D 5
INSTALLATION
NSF LISTING
These merchandisers are manufactured to meet ANSI / UL 471 standard requirements for safety. Proper installation is required to maintain this listing. Near the serial plate, each case carries a label identifying the type of conditions for which the merchandiser was tested.
ANSI/NSF-7 Type I – Display
Refrigerator / Freezer Intended for
75°F / 55% RH Ambient Application
ANSI/NSF-7 Type II – Display
Refrigerator / Freezer Intended for
80°F / 55% RH Ambient Application
ANSI/NSF-7 – Display Refrigerator
Intended for Bulk Produce
FEDERAL / STATE REGULATION
These merchandisers, at the time they are manufactured, meet all federal and state / provincial regulations.
Apparent Loss or Damage
If there is an obvious loss or damage, it must be noted on the freight bill or express receipt and signed by the carrier’s agent; otherwise, carrier may refuse claim.
Concealed Loss or Damage
When loss or damage is not apparent until after equipment is uncrated, retain all packing materials and submit a written response to the carrier for inspection within 15 days.
LOCATION
These merchandisers are designed for displaying products in air conditioned stores where temperature is maintained at or below the ANSI / NSF-7 specified level and relative humidity is maintained at or below 55%.
HUSSMANN PRODUCT CONTROL
The serial number and shipping date of all equipment is recorded in Hussmann’s files for warranty and replacement part purposes. All correspondence pertaining to warranty or parts ordering must include the serial number of each piece of equipment involved. This is to ensure the customer is provided with the correct parts.
SHIPPING DAMAGE
All equipment should be thoroughly examined for shipping damage before and during unloading. This equipment has been carefully inspected at our factory. Any claim for loss or damage must be made to the carrier. The carrier will provide any necessary inspection reports and/or claim forms.
Recommended operating ambient
temperature is between
60°F (15.6°C) to 80°F (26.7°C).
Maximum relative humidity is 55%.
Placing refrigerated merchandisers in direct sunlight, near hot tables or near other heat sources could impair their efficiency. Like other merchandisers, these merchandisers are sensitive to air disturbances. Air currents passing around merchandisers will seriously impair their operation. Do NOT allow air conditioning, electric fans, open doors or windows, etc. to create air currents around the merchandiser. VRM units in take air and
exhaust air through the front of the case, and require no clearance space on top, at back or either side.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
VRM Merchandisers
6 InstallatIon
36 in.
Front
Air Exhaust
Air Intake
SELF CONTAINED (LOCATION)
Product should always be maintained at proper temperature. This means that from the time the product is received, through storage, preparation and display, the temperature of the product must be controlled to maximize the life of the product.
Be sure to position self contained
merchandisers properly.
VRM models have vented base panels to allow air circulation through the condensing unit.
Allow for a minimum 36 in. clearance in the front. Blocking or restricting air flow will adversely affect performance and may damage the refrigeration system.
36 in.
36 in.
36 in.
VRM1B
Air Intake
Air Intake
Front
Front
(Plan View)
(Plan View)
Air Exhaust
Air Exhaust
1 in. Clearance at
Zero Clearance
Sides and Rear
at Sides and Rear
36 in. Clearance at
36 in. Clearance
Front
at Front
VRM3B
Rear
Rear
36 in.
VRM2B
Air Intake
Front
(Plan View)
Air Exhaust
Zero Clearance
at Sides and Rear
36 in. Clearance at Front
Rear
Air Exhaust
Air Intake
Front
(Plan View)
Air Exhaust
Zero Clearance
at Sides and Rear
36 in. Clearance at Front
Rear
P/N 3034041_D U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • www.hussmann.com
P/N 3034041_D 7
UNLOADING
Unloading from Trailer:
Lever Bar (also known as a Mule, Johnson
Bar, J-Bar, Lever Dolly, or Pry Lever)
Move the merchandiser as close as possible to its permanent location and remove all packaging. Check for damage before discarding packaging. Remove all separately packed accessories such as kits and shelves.
Improper handling may cause damage to the merchandiser when unloading. To avoid damage:
1. Do not drag the merchandiser out of the
trailer. Use a Johnson bar (Mule).
2. Use a forklift or dolly to remove the
merchandiser from the trailer.
Remove the top of the crate and detach walls from each other (if applicable). Lift crate from the skid. Unscrew the case from the skid. The merchandiser can now be lifted off the crate skid. Lift only at base of skid! Remove any braces and/or skids attached (blanket wrapped merchandiser may have skids).
DO NOT TILT MERCHANDISER ON ITS SIDE OR END WHEN REMOVING SKID.
Once the skid is removed, the merchandiser must be lifted —NOT PUSHED— to reposition. To remove the skid, remove screws attaching skid to the merchandiser.
Check floor where merchandisers are to be set to if it is a level area. Determine the highest part of the floor.
Do NOT stand or walk on top of
merchandiser. Do not store items or
ammable materials atop the unit.
EXTERIOR LOADING
Do NOT walk on top of the merchandiser or
damage to the merchandisers and serious personal injury could occur.
merchandisers are not structurally designed to support excessive external loading such as the weight of a person. Do
not place heavy objects on the merchandiser.
SHIPPING SKID
Each merchandiser is shipped on a skid to protect the merchandiser’s base and to make positioning the case easier.
August 31, 2018
This warning does not mean that Hussmann products will cause cancer or reproductive harm, or is in violation of any product-safety standards or requirements. As clarified by the California State government, Proposition 65 can be considered more of a ‘right to know’ law than a pure product safety law. When used as designed, Hussmann believes that our products are not harmful. We provide the Proposition 65 warning to stay in compliance with California State law. It is your responsibility to provide accurate Proposition 65 warning labels to your customers when necessary. For more information on Proposition 65, please visit the California State government website.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
VRM Merchandisers
8 InstallatIon
MODEL DESCRIPTION
VRM merchandisers are medium temperature self-contained cabinets, designed for the display of dairy products, deli items and beverages.
Design Features
- Contemporary styling places maximum attention on merchandising
- All VRM merchandisers have the same access panel design for commonality between merchandisers
- Self-closing Innovator doors. Positive seal, torsion type closure system
- Triple-pane thermal insulated glass door assemblies
- Magnetic door gaskets of one-piece construction, removable without tools for ease of cleaning
- Merchandiser can be placed against wall ­no air gap is required behind the case
- Digital display in center of case air grill
Adjustable
Foot
CABINET LEVELING
This merchandiser must be installed level (from back to front, and side to side) to allow maximum draining of the condensate water as well as proper door alignment and operation. Choose a level area to install case.
VRM2B and VRM3B also have an adjustable foot at center front and back. Turn the foot levelers clockwise to add length to each foot for leveling.
When optional casters are used, screw them tight to the merchandiser base. Once in final position, lock each caster.
Adjustable
Foot
P/N 3034041_D U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • www.hussmann.com
P/N 3034041_D 9
SHELF INSTALLATION
After the cabinet is leveled, the shelves may be installed. Wire shelves are adjustable. Shelf spacing can be adjusted by positioning the shelf clips according to individual loading requirements.
VRM merchandisers have four movable wire shelves and one bottom wire shelf, per door.
Shelves
LAMPS
This merchandiser has a light switch inside of the left door frame. The switch controls the display lighting and interior lighting.
Bottom Shelf
Light Switch
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
VRM Merchandisers
10 InstallatIon
STOCKING
Product should NOT be placed in case until merchandiser is at proper operating temperature. VRM merchandisers must
remain in operation for at least 24 hours before product may be loaded into case cabinet.
Proper rotation of product during stocking is necessary to prevent product loss. Always bring the oldest product to the front and set the newest to the back.
Air exhAust And return grille must remAin
open And free of obstruction At All times.
Do not allow product, packages, signs, etc. to block air exhaust or return grille. Do not use non-approved shelving, baskets, display racks, or any accessory that could hamper air curtain performance.
LOAD LIMITS
Product must be within designated load limit to ensure proper refrigeration and air curtain performance.
no product
within
4 inches
of top
do not stock product in the top four
inches of Vrm cAses becAuse product will block the cold Air flow.
Load Limit for VRM Merchandisers
At no time should product be stocked:
• Beyond the front and rear of the shelves
• Near the air supply duct located at the top rear of case
• Near or covering the evaporation fan grilles
• Within four inches of the top of the cabinet (This space must be free of product and other materials.)
DO NOT LOAD CASE WITH WARM PRODUCT.
P/N 3034041_D U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • www.hussmann.com
P/N 3034041_D 11
Hussmann Self-Contained Refrigeration Equipment Start Up Check List
***Please note that failure to follow this start-up document may void your factory warranty***
Step Startup Activity Check
1
Locate, read and maintain install/operation manual in a safe place for future reference.
2 Examine unit. Conrm there is NO damage or concealed damage.
3 Level the unit, side to side and front to rear.
4 Remove all shipping brackets/compressor straps/bolts etc.
5
6
Unit must be run on a dedicated electrical circuit without the use of an
extension cord.
Ensure that the proper electrical requirements for the equipment are
supplied.
7 Verify eld electrical connections are tight.
8
Verify all electrical wiring is secured and clear of any sharp edges or hot lines.
9 Verify the condensate drain line is properly trapped and pitched.
10 Verify all required clearances on the sides and back of unit.
11
Verify there are no air disturbances external to the unit. Heat and air registers, fans, and doors etc.
Advise owner/operator that merchandiser must operate at temperature for 24 hrs prior to loading with product.
Form HSCW01 Rev. 30MAY12 P/N 0525209_B
LEGAL DISCLAIMER:
Hussmann shall not be liable for any repair or replacements made without the written consent of Hussmann, or when the product is installed or operated in a
manner contrary to the printed instructions covering installation and service which accompanied such product.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
VRM Merchandisers
12 InstallatIon
NOTES:
P/N 3034041_D U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • www.hussmann.com
P/N 3034041_D 13
5-15P
ELECTRICAL / REFRIGERATION
PLUG
ALWAYS CHECK THE SERIAL PLATE FOR
The plug cord is 9 ft long and is located on the right hand rear of the merchandiser. Disconnect power before servicing. VRM merchandisers require a dedicated electrical circuit with ground. 12AWG is the minimum sized acceptable wire.
Merchandiser must be grounded.
Do not remove the power supply cord ground.
COMPONENT AMPERES
5- P
All Models
• The VRM models require a dedicated
15AMP/115V circuit with a grounded wall receptacle (NEMA 5-15R).
• Always use a dedicated circuit with the
amperage stated on the unit.
• Plug into an outlet designed for the plug.
• Do not overload the circuit.
• Do not use long or thin extension cords.
Never use adapters.
• If in doubt, call an electrician.
Risk of Electric Shock. If cord or plug
becomes damaged, replace only with a
cord and plug of the same type.
Nominal
Voltage
Minimum
Voltage
Maximum
Voltage
120 108 132
— LOCK OUT / TAG OUT — To avoid serious injury or death from electrical shock, always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as doors, lights, fans, heaters, and thermostats.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
VRM Merchandisers
14 ElEctrIcal / rEfrIgEratIon
Before Beginning Any Service or Repair:
Use a hand-held propane leak detector (“sniffer”) to ensure no propane is present in the immediate area, the inside of the display case and the inside of the refrigeration system. R-290 is an odorless refrigerant. Keep the area clear of all customers and non- essential or unauthorized personnel.
Only Hussmann or factory trained technicians should
Verify that all repair parts are identical models to the ones they are replacing. Do not substitute parts such as motors, switches, relays, heaters, compressors, power supplies or solenoids. Failure to do so can result in an explosion, death, injury and property damage. Parts used on hydrocarbon cases must meet specic UL certication for non­incendive or non-sparking components. Use only Hussmann approved parts approved through the Hussmann Performance Parts Website.
https://parts.hussmann.com/
Brazing must not begin before all propane has been cleared from the immediate area — the inside of the displays case and the inside of the refrigeration system.
If a leak is detected, follow store safety procedures. It is the store’s responsibility to have a written safety procedure in place. The safety procedure must comply with all applicable codes such as local re department’s codes.
At minimum, the following actions are required:
• Immediately evacuate all persons from the store, and contact the local re department to advise them that a propane leak has occurred.
• Call Hussmann and/or a qualied service agent and inform them that a propane sensor has detected the presence of propane.
• Do not let any persons back into the store until the qualied service technician has arrived and that technician advises that it is safe to return to the store.
service or repair this R-290 (propane) equipment.
Failure to follow instructions can result in an explosion, death, injury
and property damage.
• The propane gas used in the unit has no odor. The lack of smell does not indicate a lack of escaped gas.
• A hand-held propane leak detector (“sniffer”) should be used before any repair and/ or maintenance is attempted. All repair parts must be identical models to the ones they are replacing.
• No open flames, cigarettes or other possible sources of ignition should be used inside the building where the units are located until the qualied service technician and/or local re department determines that all propane has been cleared from the area and from the refrigeration systems.
P/N 3034041_D U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • www.hussmann.com
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