Hussmann T-8 Replacement Instructions Manual

ELECTRONIC LIGHTING SYSTEM
T-8 LAMP REPLACEMENT INSTRUCTIONS
CENTER MULLION FIXTURES:
1. Turn light power off before start of lamp replacement.
2. Remove top and bottom spring steel clips (1). Insert small flat-head screwdriver under clip to release clip from side of fixture. On one side at a time, pull clip out of prepunched holes in side of mullion. See dwg. #1
3. Remove ELS lens. Starting at top pull lens away from front of light fixture, attached to frame mullion (2). (If necessary a small flat-head screwdriver can be inserted between the lens and black mullion plastic (3), to ease the lens out of the groove). There is no need to remove lens from the bridge. (the “bridge” is the black or clear plastic piece connecting the two lenses at the back of the fixture).
If pulled away from one side carefully, the lens will swing back into the case to give access to the bulb. Otherwise, the left and right lenses and the bridge will pull away from the fixture – in on e complete section (4).
4. With lens removed, hold lamp with fingers and twist bulb to line up with socket access holes (5). Remove old bulb. Remove insulator tubes from both ends of old bulb, and replace on ends of new bulb (5).
To install new bulb, place into socket, and turn TWO CLICKS. On the top and bottom of lamp sockets, there are foam end caps (7). End caps must be attached before lens is replaced.
CENTER MULLION FIXTURES Con’t
5. Be sure that both ELS lenses are snapped securely into the plastic bridge before re­installing on the light fixture (8). See Dwg. #1 for end view.
6. Install clip on plastic bridge if required before reinstalling on light fixture.
7. Starting at the top on one side of the light fixture, line up the edge of the lens with the groove in fixture plastic (9). Snap lens into groove. Repeat with lens on the other side, if removed.
8. Holding lens snugly against top of light fixture, install spring steel clip over lens (10). Snap clip into pre-punched holes on each side of mullion. Move to bottom of fixture and install bottom clip.
Important – Bulb Insulators (5) must be on each end of bulb before lenses are re­installed. Foam end caps (7) should be securely attached to top and bottom of lamp sockets. (Foam end caps are cut to fit
snugly, but if they have become dislodged or pulled out during changes, they must be replaced!
9. Turn light power on.
CLIP
LENS
CENTER MULLION REFLECTOR
BRIDGE CLIP
LENS
CENTER MULLION FOAM END CAP
NOTCH FOR CLIP
ELECTRONIC LIGHTING SYSTEM
LAMP REPLACEMENT INSTRUCTIONS FRAME END FIXTURES
1. Turn light power off before start of
lamp replacement.
2. Remove top and bottom spring steel
clips (11). Insert small flat-head screwdriver under flat portion of spring steel clip to remove from side of light fixture. See Dwg. #2 on next page Swing clips to the side till re­installation.
3. Remove ELS lens. Starting at top, pull
lens away from inside front edge of fixture (12). (If necessary, a small flat­heat screwdriver can be inserted between the lens and black fixture plastic (13), to ease the lens out of the groove). If rear edge of lens is left in fixture plastic, lens will swing back on flexible “hinge” to expose bulb (14).
4. Reaching into fixture, hold bulb with
fingers and twist to line up with socket access holes. Remove old bulb. Remove insulator tubes from both ends of old bulb, and replace on ends of new bulb (5).
To install a new bulb, place into socket, and turn two clicks. On the top and bottom of lamp sockets, there are foam end caps (7). End caps must be attached before lens is replaced.
FRAME END FIXTURE’s Con’t
5. Re-install ELS lens – If lens has been completely
removed from fixture, pull grooved plastic rear section of fixture forward, and snap rear edge of ELS lens (See Dwg. #2) back into the groove. (This part of the light fixture has a “hinge”, or flexible portion (14), that swings away for easy bulb access): install clip on hinging side if required before reinstalling the other end of the lens. Starting at the top, snap the other side of the lens into the front groove of the lamp fixture (15).
6. End clips conform to the shape of the end fixture,
and can be snapped into place only one way (See Dwg. #2). The curved sides of the spring steel clip should be touching the lens. Snap the top and bottom clips into place (16).
IMPORTANT: Bulb insulators (5) must be on each
end of bulb before lens is re-installed. Foam end caps (7) should be securely attached to top and bottom of lamp sockets. (Foam end caps are cut to fit snugly, but if they have become dislodged or pulled loose during lamp changes, they must be replaced.
7. Turn light power on.
CLIP
FRONT END CAP
LENS (END VIEW)
END REFLECTOR
NOTCH FOR CLIP
LAMP FIXTURE
NOTCH FOR CLIP
ANTHONY’S “ELS” ELECTRONIC BALLAST
REPLACEMENT & WIRING INSTRUCTIONS
Warning: Before servicing Anthony doors
make sure all power to case is turned off. Always use a qualified electrician.
1. Refer to drawings on following pages for
ballast location and wiring.
2. To remove contact plate & retainer at front
of frame mullion, insert flat-head screwdriver under back edge of black contact plate retainer. Gently pull up to unsnap retainer from mullion. Repeat for other side of mullion, and remove contact plate.
3. With ballast now exposed, remove screw
on top end of ballast. Slide ballast up & out of punched tabs, shown in Dwg. #23.
4. Disconnect or cut all lead wires. If cut,
leave enough lead wire to reconnect new ballast with wire nut.
DRAWING #23 FRONT OF FRAME FLANGE
BALLAST SCREW
BALLAST
MULLION
CONTACT PLATE
CONTACT PLATE RETAINER
TABS
“ELS” ELECTRONIC BALLAST REPLACEMENT
and
WIRING INSTRUCTIONS Con’t
5. Insert bottom of new ballast in punched tabs on mullion. Re-install top screw in top end of
ballast.
6. Reconnect new ballast lead wires following the instructions supplies with ballasts.
7. Lay contact plate flat on mullion. Starting at the top, insert contact plate retainer into front
edge of mullion. Snap retainer on back edge of mullion. Repeat instruction or opposite side.
DOOR HEATER REPLACEMENT
Caution: Before removing door, decrease torque tension clockwise
1. Carefully pull gasket from gasket retainer
strip.
2. To remove plastic retainer strip at the
corner of the door, carefully lift as shown.
3. Snip solid heater lead wire and re-connect
with new heater lead.
(a) D-126A Door Gasket, D-125A Vinyl Door
Cover before 10/95
(b) D-10797 Door Gasket, D-10795 Vinyl
Door Cover after 10/95
description of these parts
are (a) and (b)
1
2
3
FRAME HEATER REPLACEMENT
Caution: Before removing door, decrease torque tension clockwise
12
34
HOW TO INSTALL OUR NEW REVERSIBLE DOOR
1. Align door with Torque rod and insert
into the Torquemaster socket at base of door.
2. Engage door with hinge pin plug
installed into hinge pin plug receptical at top of door.
1. To remove heater wire cover, pry up gently on zipper strip with screwdriver as shown. Zipper strip must be removed from bottom.
2. Disconnect defective heter element as shown.
3. Replace defective heater element as shown using crimp connector. Check wires for continuity and reassemble.
3. Push door into frame with your thumb
until hinge pin plug snaps into place.
4. Hook door stop and hold-open device
into camel back loop on back side of door.
5. Slide on fastener to slide attachment
inside of frame until it clicks into position,.
6. Adjust closing force by turning the screw
on the front of the Torquemaster with a regular screwdriver. Turn counter­clockwise to tighten, clockwise to loosen. Don’t over-adjust to cause door slamming. The door is now installed.
REVERSING THE FRAME HARDWARE
1. Remove Torquemaster by truning center screw
counter clockwise as shown.
2. Remove black cover plate with a regular
screwdriver and insert into old Torquemaster hole. Replace and reinstall Torquemaster in new position.
3. Insert black safety cover plate into old hinge.
DOOR HANDLE REPLACEMENT
1. To remove handle, insert 5/32" Allen Wrench
through back side of door frame. Handle screws are contained in door frame.
HOW TO REVERSE DOOR SWING
1. Release tension on Troquemaster by truning front screw clockwise.
2a. Open the door and lock into the hold-open position. Using a regular screwdriver, release the door stop and hold-open frame attachment from slide channel as shown.
2b. Remove door stop and hold-open device from door as shown.
3. Remove hinge pin plug from frame by inserting needle nose pliers into hinge pin plug 1/8" hole (as shown). Compress and pull hinge pin plug away from frame.
4. Lift door out of Torquemaster:lean it on its sside against a stable surface.
5. Remove hinge pin plug access cover from hinged side of door
REVERSING DOORS CONTINUED
6a. Unplug door and/or glass heater connectors found in hinge side of door under access plate and remove hinge pin plug (start date 1991) out through top of door. Re-insert lead wires from new hinge pin into opposite end of door, and plug lead wires into door and/or glass heater wires.
6b. Remove Torque rod by sliding it out of bottom of door and insert back in opposite end of door.
7. Carefully replace hinge pin plug access covers.
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