Hussmann SHM, SHM-3, SHM-4, SHM-4BW Installation & Service Manual

Page 1
®
SHM
Medium Temperature
Self Contained
Specialty Horizontal Merchandiser
IMPORTANT
Keep in store for future reference!
Installation &
Service Manual
July 2013
Page 2
Page 3
P/N 0515258_E iii
®
IMPORTANT
KEEP IN STORE FOR FUTURE REFERENCE
Quality that sets industry standards!
12999 St. Charles Rock Road • Bridgeton, MO 63044-2483
U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900
www.hussmann.com
© 2013 Hussmann Corporation
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Page 5
TABLE OF CONTENTS v
ANSI DEFINITIONS . . . . . . . . . . . . . . . . . vi
INSTALLATION
Certification . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Hussmann Product Control . . . . . . . . . . . 1-1
Shipping Damage . . . . . . . . . . . . . . . . . . . 1-1
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Self Contained Location . . . . . . . . . . . . . . 1-2
Model Description . . . . . . . . . . . . . . . . . . 1-3
Unloading . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Exterior Loading . . . . . . . . . . . . . . . . . . . . 1-3
Shipping Skid . . . . . . . . . . . . . . . . . . . . . . 1-3
Merchandiser Leveling . . . . . . . . . . . . . . . 1-4
Optional Legs . . . . . . . . . . . . . . . . . . . . . . 1-4
Serial Plate Location . . . . . . . . . . . . . . . . . 1-4
Refrigeration Unit Access . . . . . . . . . . . . . 1-4
Sealing Merchandiser to Floor . . . . . . . . . 1-4
Night Curtain Installation . . . . . . . . . . . . 1-5
ELECTRICAL / REFRIGERATION
Merchandiser Electrical Data . . . . . . . . . . 2-1
Field Wiring . . . . . . . . . . . . . . . . . . . . . . . 2-1
Electrical Connections . . . . . . . . . . . . . . . 2-1
Electrical Outlet . . . . . . . . . . . . . . . . . . . . 2-1
Refrigeration (Self Contained) . . . . . . . . . 2-1
Refrigeration (Remote) . . . . . . . . . . . . . . . 2-2
Line Sizing (Remote) . . . . . . . . . . . . . . . . . 2-2
Waste Outlet and Waterseal . . . . . . . . . . . 2-2
START UP / OPERATION
Sensor to Control Adjustment . . . . . . . . . 3-6
Controls and Adjustments . . . . . . . . . . . . 3-7
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Load Limits . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Stocking . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Thermometer . . . . . . . . . . . . . . . . . . . . . . . 3-8
MAINTENANCE
Care and Cleaning . . . . . . . . . . . . . . . . . . . 4-1
Do NOT Use: . . . . . . . . . . . . . . . . . . . . . . 4-1
Do: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Removing Scratches from Bumper . . . . . . 4-2
Cleaning Under Step Pan . . . . . . . . . . . . . 4-2
Cleaning Discharge Honeycomb . . . . . . . 4-2
Cleaning Stainless Steel Surfaces . . . . . . . 4-3
Cleaning Thermometer . . . . . . . . . . . . . . . 4-3
Cleaning Coils . . . . . . . . . . . . . . . . . . . . . . 4-3
Cleaning Evaporation Pan . . . . . . . . . . . . 4-4
Removing Scratches from Bumber . . . . . . 4-4
SERVICE
Replacing Fan Motors and Blades . . . . . . 5-1
Replacing Lights . . . . . . . . . . . . . . . . . . . . 5-2
Replacing Ballast / Power Supply . . . . . . . 5-2
Safe-NET III User Instructions . . . . . . . . 3-1
User Instructions . . . . . . . . . . . . . . . . . . . . 3-1
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Sequence of Operation Diagram . . . . . . . 3-3
Temperature Adjustment . . . . . . . . . . . . . 3-4
Alarms and Codes . . . . . . . . . . . . . . . . . . . 3-4
Defrost Termination Switch . . . . . . . . . . . 3-4
Manual Defrost . . . . . . . . . . . . . . . . . . . . . 3-4
Full Cold and #1 Position . . . . . . . . . . . . 3-5
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
APPENDIX
Part Numbers . . . . . . . . . . . . . . . . . . . . . . A-1
Plan View & Dimensions . . . . . . . . . . . . . A-2
Cross Section View & Data . . . . . . . . . . . A-3
Electrical Data & Product Data . . . . . . . . A-4
Electrical Cont. & Shipping Weight . . . . A-5
SHM Self Contained Case Wiring . . . . . A-6
WARRANTY
SHM Merchandisers
Page 6
vi
REVISION HISTORY
REVISION E JULY 2013
1. Included Night Curtain Installation Instructions
Page 1-5 and 1-6
REVISION D FEBRUARY 2012
1. Changed NEMA plug
2. Removed Remote Case setup instructions
REVISION C JANUARY 2012
1. Added LED Light Bars
2. Removed Remote Models
3. New Wiring Diagram SHM-3, SHM-4
REVISION B — DECEMBER 2010
1. Revised defrost settings, Page 3-3
2. Changed Defrost Frequency (2); Page 3-7
3. Revised defrost settings; Page A-3
ORIGINAL ISSUE — NOVEMBER 2010
* * * * * * * * * * * * * * * * * * * * * * * * * *
ANSI Z535.5 DEFINITIONS
• DANGER – Indicate[s] a hazardous
situation which, if not avoided, will result in death or serious injury.
• WARNING – Indicate[s] a hazardous situation which, if not avoided, could result in death or serious injury.
• CAUTION – Indicate[s] a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE – Not related to personal injury
Indicates[s] situations, which if not avoided, could result in damage to equipment.
P/N 0515258_E U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 7
P/N 0515258_E 1-1
INSTALLATION
CERTIFICATION
These merchandisers are manufactured to meet ANSI / National Sanitation Foundation
®
(NSF
) Standard #7 requirements. Proper installation is required to maintain certification. Near the serial plate, each case carries a label identifying the type of application for which the case was certified.
ANSI/NSF-7 Type I - Display Refrigerator / Freezer
Intended for 75°F / 55% RH Ambient Application
ANSI/NSF-7 Type II - Display Refrigerator / Freezer
Intended for 80°F / 55% RH Ambient Application
ANSI/NSF-7 - Display Refrigerator
Intended for Bulk Produce
HUSSMANN PRODUCT CONTROL
The serial number and shipping date of all equipment is recorded in Hussmann’s files for warranty and replacement part purposes. All correspondence pertaining to warranty or parts ordering must include the serial number of each piece of equipment involved. This is to ensure the customer is provided with the correct parts.
Apparent Loss or Damage
If there is an obvious loss or damage, it must be noted on the freight bill or express receipt and signed by the carrier’s agent; otherwise, carrier may refuse claim.
Concealed Loss or Damage
When loss or damage is not apparent until after equipment is uncrated, retain all packing materials and submit a written response to the carrier for inspection within 15 days.
LOCATION
These merchandisers are designed for displaying products in air conditioned stores where temperature is maintained at or below the ANSI / NSF-7 specified level and relative humidity is maintained at or below 55%.
Recommended operating ambient
temperature is between
65°F (18°C) to 75°F (23.9°C).
Maximum relative humidity is 55%.
SHIPPING DAMAGE
All equipment should be thoroughly examined for shipping damage before and during unloading. This equipment has been carefully inspected at our factory. Any claim for loss or damage must be made to the carrier. The car­rier will provide any necessary inspection reports and/or claim forms.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Placing refrigerated merchandisers in direct sunlight, near hot tables or near other heat sources could impair their efficiency. Like other merchandisers, these merchandisers are sensitive to air disturbances. Air currents passing around merchandisers will seriously impair their operation. Do NOT allow air conditioning, electric fans, open doors or windows, etc. to create air currents around the merchandiser.
SHM Merchandisers
Page 8
1-2 INSTALLATION
SELF CONTAINED LOCATION
Product should always be maintained at proper temperature. This means that from the time the product is received, through storage, preparation and display, the temperature of the product must be controlled to maximize the life of the product.
B
E SURE TO POSITION SELF CONTAINED
MERCHANDISERS PROPERLY
.
SELF CONTAINED models have vented base panels to allow air circulation through the condensing unit.
See illustrations for clearances distances from walls, merchandisers, and any other large objects near the merchandiser’s vented base panels. Blocking or restricting air flow will adversely affect performance and may damage the refrigeration system.
P/N 0515258_E U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 9
P/N 0515258_E 1-3
MODEL DESCRIPTION
SHM merchandisers offer versatility for the display of food items such as: fresh fruit, vegetables, cheeses and other delicatessen items. Carefully read and follow the instructions prior to operating the merchandiser.
UNLOADING
Unloading from Trailer:
Lever Bar (also known as a Mule, Johnson Bar, J-bar, Lever Dolly, or Pry Lever)
Move the merchandiser as close as possible to its permanent location and remove all packaging. Check for damage before discarding packaging. Remove all separately packed accessories such as kits and shelves.
SHIPPING SKID
Each merchandiser is shipped on a skid to protect the merchandiser’s base, and to make positioning the case easier.
Do not remove the shipping skid until the merchandiser is near its final location. The skid provides protection for both the merchandiser and the floor.
Remove the skid by raising one end of the merchandiser approximately 6 inches. Block the merchandiser securely, and remove the two skid bolts from the raised end. Replace the bolts with (provided) leg levelers. Repeat this procedure at opposing end. Once the leg levelers are secured in place, the merchandiser may be slid off the skid and placed in its final location.
DO NOT TILT MERCHANDISER ON ITS SIDE OR END WHEN REMOVING SKID.
Do not walk or put heavy objects on case.
Improper handling may cause damage to the merchandiser when unloading. To avoid damage:
1. Do not drag the merchandiser out of the
trailer. Use a Johnson bar (mule).
2. Use a forklift or dolly to remove the
merchandiser from the trailer.
EXTERIOR LOADING
Do NOT walk on top of merchandisers or
damage to the merchandisers and serious personal injury could occur.
MERCHANDISERS ARE NOT STRUCTURALLY
DESIGNED TO SUPPORT EXCESSIVE EXTERNAL
LOADING
such as the weight of a person. Do
not place heavy objects on the merchandiser.
Once the skid is removed, the merchandiser must be lifted —NOT PUSHED— to reposition.
Check floor where merchandisers are to be set to see if it is a level area. Determine the highest part of the floor.
Do NOT remove shipping crate until the
merchandiser is positioned
for installation.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
SHM Merchandisers
Page 10
1-4 INSTALLATION
MERCHANDISER LEVELING
E SURE TO POSITION MERCHANDISERS PROPERLY.
B Level the merchandiser by all four corners. Merchandiser(s) must be installed level to ensure proper operation of the refrigeration system, and to ensure proper drainage of defrost water. Optional leg levelers can be provided for this purpose.
OPTIONAL LEGS
®
NSF
approved legs replace the leg levelers if required by local health codes. The legs raise the case 6 inches for cleaning purposes. An optional skirt kit can be provided to snap on the legs.
SERIAL PLATE LOCATION
The serial plate is located on the interior left wall of the merchandiser. It contains all pertinent information such as model, serial number, amperage rating, refrigerant type and charge. This information will be needed to install, service or order parts for the merchandiser.
REFRIGERATION UNIT ACCESS
The lower access panel may be removed by lifting the panel straight upward and over the screws on which it is hanging. The panel is installed by reversing the above procedure.
Ensure lower access panel is flat against the floor when installed to prevent air circulation problems on self contained merchandisers.
Safe-NET III Display
Front Panel
Lift up and out to remove access panel
Safe-NET III display is mounted on left side of access panel. Be careful not to detach Safe-NET III cable from display when removing access panel.
Safe-NET III Display
SEALING MERCHANDISER TO FLOOR
If required by local sanitary codes, or if the customer desires, merchandisers may be sealed to the floor using a vinyl cove base trim. The size needed will depend on how much variation there is in the floor, from one end of the mer­chandiser to the other. Sealing of the lower front and rear panels on self contained models may hamper their removal for servicing or
Serial Plate
maintenance of the condensing unit.
NOTE: Do not allow trim to cover any intake or discharge grilles located in the lower front panel.
P/N 0515258_E U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 11
P/N 0515154_E 1-5
NIGHT CURTAIN INSTALLATION
Night curtains are used to cover the case open­ing after normal business hours. The curtains improve energy consumption, allowing the refrigeration system to work less.
Night Curtain
Carefully inspect the night curtain kit to ensure there is no damage from breakage during shipping. Case should be positioned and leveled before installing the night curtain.
Position night curtain on top panel. Measure
1.50 inches to edge of the end night curtain. Center night curtain to length of case.
Fasten night curtain to top panel using (3) #8 x 1/2 in. screws.
Top Back Panel of Case
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
SHM Merchandisers
Page 12
1-6 INSTALLATION
Secure bottom of night curtain using bottom clip as shown below.
A
Detail A
Bottom Clip
Night Curtain Installed
P/N 0515154_E U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 13
P/N 0515258_E 2-1
ELECTRICAL / REFRIGERATION
MERCHANDISER ELECTRICAL DATA
Refer to Appendix A of this manual or the merchandiser’s serial plate for electrical information.
FIELD WIRING
Field wiring must be sized for component amperes stamped on the serial plate. Actual ampere draw may be less than specified.
ALWAYS CHECK THE SERIAL PLATE FOR
COMPONENT AMPERES
ELECTRICAL CONNECTIONS
To avoid serious injury or death from electrical shock, always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as doors, lights, fans, heaters, and thermostats.
— LOCK OUT / TAG OUT —
Self-contained models have factory -installed power cords attached at the electrical box.
All wiring must be in compliance with NEC and local codes. All electrical connections (for remote models) are to be made in the electrical Handy Box located behind the removable base panel at the left end of the merchandiser when facing the discharge air louver.
ELECTRICAL OUTLET:
Before the merchandiser is connected to any wall circuit, use a voltmeter to check that the outlet is at 100% of the rated voltage. The wall circuit must be dedicated for the merchandiser. Failure to do so voids the warranty. Do not use an extension cord. Never plug in more than one merchandiser per electrical circuit.
• Always use a dedicated circuit with the amperage stated on the unit.
• Plug into an outlet designed for the plug.
• Do not overload the circuit
• Do not use long or thin extension cords. Never use adapters.
• If in doubt, call an electrician.
Risk of Electric Shock. If cord or plug
becomes damaged, replace only with
a cord and plug of the same type.
Merchandiser must be grounded.
Do not remove the power supply cord ground.
REFRIGERATION (Self Contained Models)
Each self contained model is equipped with its own condensing unit and control panel located beneath the display area. The merchandiser refrigeration piping is leak tested. The unit is charged with refrigerant and shipped from the factory with all service valves open.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
SHM Merchandisers
Page 14
2-2 INSTALLATION
REFRIGERATION (Self Contained Models Continued)
SHM-3 self contained merchandisers use R-404a refrigerant. SHM-4 self contained merchandisers use R-134a refrigerant. All models have a hermetic compressor. The systems employ capillary tubes for refrigerant flow control. The capillary tube is soldered to the suction line pull-out coil for proper heat exchange. If the capillary should become
plugged or damaged, it is best to replace the heat exchanger.
Refrigeration lines are under pressure.
Refrigerant must be recovered before
attempting any connection or repair.
WATER OUTLET AND WATER SEAL
The condensate water outlet is located in the center of the merchandiser. The outlet has a factory installed, external water seal.
For self contained models, this water seal drains into the condensate evaporator pan located beneath the merchandiser. The pan uses a thermistor that senses water in the pan and adjusts the amount of heat required to evaporate the water. Ensure the drain hose is
properly trapped, and the drain area is not clogged.
NOTE: All lower base panels must be in place when the refrigerator is operating. If not, air­flow from the condenser will be directed over the evaporator pan and defrost water in the pan may overflow.
When brazing pipes, be sure to use the
insulation blanket shipped with the
merchandiser to prevent damage to the
metal merchandiser bottom.
P/N 0515258_E U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 15
P/N 0515388_E 3-1
IN STA LL ER
START UP / OPERATION
The front of the controller has an adjustment knob and status LEDs. The back of the controller has connections for sensors and switched equipment.
It is the contractor’s responsibility to
install merchandiser(s) in accordance with
all local building and health codes.
Safe-NET III
TEMPERATURE AND DEFROST
CONTROLLER
SAFE-NET III™ USER INSTRUCTIONS
The Safe-NET III controller includes the following features and connections.
• Adjustment knob: Adjusts the temperature setpoint. Turn adjustment knob to OFF to turn off refrigeration system. Unplug merchandiser from power before servicing the unit.
Your refrigerated case uses a Hussmann Safe-NET™ III temperature and defrost controller to precisely maintain the tempera­ture and prevent frost buildup on the cooling coil. LEDs indicate when the compressor or refrigeration is on, when the case is in a defrost cycle, if the temperature is outside the desired range, or if there is a sensor failure.
An adjustment knob allows the temperature to be set within the configured range and can power off the controller and compressor. Your controller has been custom-configured to pro­vide the best temperature and defrost control for your chilled or frozen food.
• Controller LEDs:
Compressor Powered On LED (green): Lights while the compressor is running or the refrigeration valve is open. Defrost Cycle LED (yellow): Lights while the refrigeration coil is defrosting. Temperature or Sensor Alarm (red): Lights if the temperature is too warm or too cold. Flashes if a sensor fails.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
SHM Merchandisers
Page 16
3-2 START UP / OPERATION
START-UP
• Rear connections: – Case temperature sensor:
• Typically senses the temperature of the air in the case. Used by the controller to determine when to power on or power off the compressor or refrigeration.
– Evaporator temperature sensor:
• Senses the temperature of the refrigeration coil. Terminates a defrost cycle when refrigeration coil ice melts.
– Compressor or refrigeration relay:
• Switches on the compressor or refrigeration valve for cooling.
The optional evaporator fan remains ON when the adjustment knob is in the Off position.
1. Plug in the merchandiser.
The OFF Position does not disconnect line voltage to the case, refrigeration unit, fan, or heater.
2. Wait for the self check to complete. During the self check, each LED flashes for one second, then all LEDs turn on for two seconds. If the LEDs do not flash, make sure the adjustment knob is not in the Off position.
• After the self check, all LEDs turn off until the compressor starts. There may be a delay before the compressor starts. If the red Temperature or Sensor Alarm LED stays on after the self check.
• The green Compressor Powered On LED turns on when the compressor starts.
DISPLAY
The display includes three red LEDs and two digits for temperature, defrost status, and error codes.
The three display LEDs are red, and their behavior matches the LEDs on the controller.
NOTE: Do NOT load product until AFTER merchandiser operates for 24 hours and reaches desired operating temperature.
Product will be degraded and may spoil if
allowed to sit in a non-refrigerated area.
P/N 0515388_E U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 17
P/N 0515388_E 3-3
1. Apply power to the merchandiser. Wait for the self check to complete. During the self check, each LED flashes for one second and then all LEDs turn on for two seconds. If the LEDs do not flash, make sure the adjustment knob is not in the “OFF” position.
1A. The merchandiser temperature displays at
startup. The initial defrost will start after ten minutes if the coil is colder than 52º F. The display will show the temperature before defrost. This reading will remain displayed during defrost and for 50 minutes after defrost. Even though the refrigeration mode has been initiated. (The green LED will be lit.)
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
2. The compressor will start after a delay — 30 seconds after the power is applied.
3. The compressor will continue to run until it reaches its cut-out temperature (Pulldown).
4. The refrigeration cycle will continue for the next subsequent scheduled (12-hours) or demand defrost.
5. The above process will repeat (steps 3 and 4) until the power is interrupted. The digital display will display the temperature reading for 50 minutes after defrost.
6. If power stops, the process will start over at step 1, and the time to subsequent defrost will reset.
SHM Merchandisers
Page 18
3-4 START UP / OPERATION
TEMPERATURE ADJUSTMENT
Rotate the adjustment knob counter clockwise for a warmer setpoint or clockwise for a colder setpoint.
• While the temperature is being adjusted, the optional display shows the setpoint (cut out value). A few seconds after the temper­ature is set, the display reverts to showing the sensed temperature in the merchandiser.
ALARMS AND CODES
F
LASHING TEMPERATURE OR SENSOR ALARM
LED, E1 OR E2 If the Temperature or Sensor Alarm LED (red) on the controller and display is flashing, a temperature sensor has failed. The display shows E1 if the case sensor has failed or E2 if the evaporator sensor has failed.
DEFROST TERMINATION SWITCH
Merchandisers may use a defrost termination switch, instead of an evaporator sensor to terminate a defrost cycle. The defrost termination switch is temperature activated and senses the completion of defrost.
MANUAL DEFROST
Note:
This procedure initiates a manual or forced defrost.
If the merchandiser sensor fails, refrigeration will run continuously. Turn off, or repeat a duty cycle of a few minutes on and a few minutes off.
IMPORTANT: Return the control knob to its original setting (Step 1) once the manual defrost has been initiated.
P/N 0515388_E U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 19
P/N 0515388_E 3-5
TEMPERATURE ADJUSTMENT
Rotate the adjustment knob counter clockwise for a warmer setpoint or clockwise for a colder setpoint.
While the temperature is being adjusted, the optional display shows the setpoint (cut out value).
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
A few seconds after the temperature is set, the display reverts to showing the sensed temperature in the merchandiser.
SHM Merchandisers
Page 20
3-6 START UP / OPERATION
P/N 0515388_E U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 21
P/N 0515388_E 3-7
1. The Safe-NET III Controller controls refrig­eration temperature. This is factory installed in the control panel. Adjust this control knob to maintain the discharge air temperature shown. Measure discharge air temperatures at the center of the discharge honeycomb.
Defrosts are time initiated and temperature terminated for self contained and remote. The defrost setting is factory set as shown above.
To ensure a thorough defrost, defrost must be terminated by the temperature termination setting — not by time.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
SHM Merchandisers
Page 22
3-8 START UP / OPERATION
START UP
Follow the Safe-NET III start up procedures as detailed in Section 3 of this manual. A thorough inspection should be made prior to start up to ensure there are no loose nuts, bolts, electrical connections or refrigeration lines rubbing or chaffing.
Turn the power switch to the ON position. Allow the system to reach normal operating temperature prior to loading any product. The merchandiser cabinet has a forced air curtain that flows over the top of the product. Air flows out of the honeycomb diffuser, across the product, and into the return air duct.
LOAD LIMITS
Each merchandiser has a load limit decal. Shelf life of perishables will be short if load limit is violated.
Product will be degraded and may spoil if
allowed to sit in a non-refrigerated area.
Proper rotation of product during stocking is necessary to prevent product loss. Always bring the oldest product to the front and set the newest to the back.
A
IR DISCHARGE AND RETURN FLUES MUST
REMAIN OPEN AND FREE OF OBSTRUCTION AT
ALL TIMES
to provide proper refrigeration and air curtain performance. Do not allow prod­uct, packages, signs, etc. to block these grilles. Do not use non-approved shelving, baskets, display racks, or any accessory that could hamper air curtain performance.
Do not allow product to be placed outside of the designated load limits in the illustration.
THERMOMETER
A
T NO TIME SHOULD MERCHANDISERS BE
STOCKED BEYOND THE LOAD LIMITS INDICATED
DO NOT BLOCK HONEYCOMB.
STOCKING
Product should NOT be placed inside the merchandisers until merchandisers are at proper operating temperature.
Allow merchandiser 24 hours to operate before loading product.
A solar powered thermometer is provided with each merchandiser. Temperature display in Fahrenheit degrees is standard. Celsius display
.
is available as an option. The thermometer is located in the cabinet interior in the top left hand rear corner.
P/N 0515388_E U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 23
P/N 0515154_E 4-1
MAINTENANCE
CARE AND CLEANING
Long life and satisfactory performance of any equipment is dependent upon the care it receives. To ensure long life, proper sanitation and minimum maintenance costs, these merchandisers should be thoroughly cleaned, all debris removed and the interiors washed down, weekly.
Exterior Surfaces
The exterior surfaces must be cleaned with a mild detergent and warm water to protect and maintain their attractive finish. N
ABRASIVE CLEANSERS OR SCOURING PADS
EVER USE
.
Interior Surfaces
The interior surfaces may be cleaned with most domestic detergents, ammonia based cleaners and sanitizing solutions with no harm to the surface. Self contained models empty into a limited capacity evaporation pan, which will overflow if excess water is used in cleaning.
Do:
•Remove the product and all loose debris to avoid clogging the waste outlet.
•Store product in a refrigerated area such as a cooler. Remove only as much product as can be taken to the cooler in a timely manner.
•Disconnect electrical power before cleaning.
•Thoroughly clean all surfaces with soap and hot water. D
PRESSURE HOSES TO WASH THE INTERIOR
WILL DESTROY THE MERCHANDISERS
CAUSING LEAKS AND POOR PERFORMANCE
•Lift hinged fan plenum for cleaning. Hook chain in rear panel to secure plenum during cleaning. B
PLENUM AFTER CLEANING MERCHANDISER
•Take care to minimize direct contact between fan motors and cleaning or rinse water.
O NOT USE STEAM OR HIGH WATER
. THESE
SEALING
.
E SURE TO REPOSITION THE FAN
.
Do NOT Use:
•Abrasive cleansers and scouring pads, as these will mar the finish.
•Coarse paper towels on coated glass.
•Ammonia-based cleaners on acrylic parts.
•Solvent, oil or acidic based cleaners on any interior surfaces.
•Do not use high pressure water hoses.
Product will be degraded and may spoil if
allowed to sit in a non-refrigerated area.
Do NOT allow cleaning agent or
cloth to contact food product.
•Do NOT flood merchandiser with water.
N
EVER INTRODUCE WATER FASTER THAN THE
WASTE OUTLET CAN REMOVE IT
SELF CONTAINED MODELS EMPTY INTO AN
EVAPORATION PAN THAT WILL OVERFLOW IF TOO
MUCH WATER IS INTRODUCED DURING CLEANING
.
•Allow merchandisers to dry before resuming operation.
•After cleaning is completed, turn on power to the merchandiser.
.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
SHM Merchandisers
Page 24
4-2 MAINTENANCE
— LOCK OUT / TAG OUT — To avoid serious injury or death from electrical shock, always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as doors, lights, fans, heaters, and thermostats.
CLEANING DISCHARGE HONEYCOMB
Discharge honeycombs should be cleaned every six months. Dirty honeycombs will cause merchandisers to perform poorly. The honeycombs may be cleaned with a vacuum cleaner. Soap and water may be used if all water is removed from the honeycomb cells before replacing. Be careful not to damage the honeycomb.
1. Using a flat object such as a screw driver, compress the honeycomb and remove it from its retainer.
CLEANING STAINLESS STEEL SURFACES
Use non-abrasive cleaning materials, and always polish with grain of the steel. Use warm water or add a mild detergent to the water and apply with a cloth. Always wipe rails dry after wetting.
Use alkaline chlorinated or non-chlorine containing cleaners such as window cleaners and mild detergents. Do not use cleaners containing salts as this may cause pitting and rusting of the stainless steel finish. Do not use bleach.
CLEANING UNDER STEP PAN
Remove all product from the merchandiser and place in cooler. Always disconnect electrical power before cleaning.
1. Place a small screw driver between the front grille and step pan. Gently lift the step pan’s front lip up. Grasp the step pan with both hands to remove. Always wear gloves when removing step pan.
2. Clean and dry the honeycomb.
3. After cleaning, replace in reverse order. Damaged honeycomb must be replaced.
2. Use non-abrasive cleaning materials and a mild detergent to clean the step pan.
3. Wipe down the insides of the merchandiser with a mild detergent, and replace step pan.
DO NOT FLOOD!
Use only enough water necessary to clean
surface. Water must not drip down the case!
Never use ammonia based cleansers, abrasive
cleansers, or scouring pads.
P/N 0515154_E U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Step Pan
Page 25
P/N 0515154_E 4-3
CLEANING THERMOMETER
Remove the two screws holding the thermometer to its mounting bracket. Remove the sensing element from its clip. Clean the element with water and mild detergent solution. Ensure the sensing element is wiped clean of any residue to ensure proper temperature readings.
Airflow blockage increases energy consump­tion and reduces the merchandiser’s ability to maintain operating temperature.
SHUT FANS OFF DURING
CLEANING PROCESS.
Do NOT use HOT water on Cold glass Surfaces.
This can cause the glass to shatter and could
result in personal injury. Allow glass fronts, to
warm before applying hot water.
CLEANING COILS
Condenser coils should be cleaned at least once per month. Additional cleaning may be needed depending on the operational environ­ment. A dirty condenser blocks normal airflow through the coils.
To clean the coils, use a vacuum cleaner with a wand attachment and a soft (non-metallic) brush to remove dirt and debris. Do not bend coil fins. Always wear gloves and protective eye wear when cleaning near sharp coil fins and dust particles.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
SHM Merchandisers
Page 26
4-4 MAINTENANCE
CLEANING EVAPORATION PAN
(SELF CONTAINED ONLY)
The condensate water outlet for self contained models empties into a limited capacity evaporation pan.
Debris or dirt accumulation inside the condensate evaporation pan or on the heater coil will reduce the pan’s evaporation capacity and cause premature heater failure. The evaporation pan waste water will overflow and spill onto the floor if the heater is not properly operating.
Remove accumulated debris from the evapora­tion pan. Wipe down heater coil with a cloth and warm water. Be sure to remove any dirt, debris or liquids from the heater coil.
Evaporation Pan is Hot!
and poses risk of bodily injury – Always Wear gloves and protective eye wear when servicing. Turn off evaporation pan heater, and allow pan to cool.
Water introduced during cleaning will cause the evaporation pan to overflow.
REMOVING SCRATCHES FROM BUMPER
Most scratches and dings can be removed using the following procedure.
1. Use steel wool to smooth out the surface area of the bumper.
2. Clean area.
3. Apply vinyl or car wax and polish surface for a smooth glossy finish.
P/N 0515154_E U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 27
P/N 0515154_E 5-1
SERVICE
REPLACING FAN MOTORS AND BLADES
Should it ever be necessary to service or replace the fan motors or blades be certain that the fan blades are reinstalled correctly.
T
HE BLADES MUST BE INSTALLED WITH RAISED
EMBOSSING POSITIONED AS INDICATED ON THE PARTS LIST.
(PART NUMBER ON PLASTIC BLADES)
For access to these fans:
1. Remove product and place in a refrigerated area. Disconnect electrical power.
2. Remove bottom step pan.
3. Disconnect fan from wiring harness.
To avoid serious injury or death from electrical shock, always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as doors, lights, fans, heaters, and thermostats.
— LOCK OUT / TAG OUT —
4. If it is determined that fan motor needs to be replaced, remove fan motor brackets from the fan plenum as shown.
7. Replace fan motor and/or blades.
8. Install brackets to fan motor and install motor and bracket to the plenum.
9. Reconnect fan motor to wiring harness.
10. Turn on power.
11. Verify that motor is working and blade is turning in the correct direction.
12. Reinstall display pans. Bring merchandiser to operating temperature before restocking.
Fan
Motor
Bracket
Fan
Plenum
Product will be degraded and may spoil if
allowed to sit in a non-refrigerated area.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
SHM Merchandisers
Page 28
5-2 SERVICE
REPLACING LIGHTS
There is a convenient ON/OFF switch located on the light bar. This switch only controls the lights. ALWAYS disconnect electrical power when replacing lights or lighting parts.
SHM merchandisers are available with optional LED lights. The bulb is sleeved to protect the lights from damage. If these bulbs need to be replaced, slide the prongs clear of the lamp holder. Ensure that the prongs on the replace­ment bulb twist and lock into place.
REPLACING BALLAST / POWER SUPPLY
LED fixture replacement follows the same steps as fluorescent bulbs. However, LED fixtures have the sleeve built in as a single assembly. The LED power supply is also located in the condensing unit electrical box.
Fluorescent lamps contain mercury vapor. Mercury exposure at high levels can harm the brain, heart, kidneys, lungs, and immune system of people of all ages. Do not break or puncture fluorescent lamps. Dispose of, or store, all fluorescent lamps in accordance with Federal (40 CFR 273), State, and local hazardous waste require­ments. Refer to: http://www.epa.gov/mercury/about.htm
P/N 0515154_E U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 29
APPENDIX A — TECHNICAL DATA A-1
Hussmann refrigerated merchandisers configured for sale for use in the United States meet or surpass the requirements of the DOE 2012 energy efficiency standards.
Item Part # Description
AN ASSEMBLIES AND THERMOSTATS
F
5W Standard Fan Assembly
MO.4410828 Fan Assembly – 115V FB.4780800 Fan Blade
CT.4483051 Safe Net III Controller
CC.4482991 Defrost Sensor (Yellow)
CC.4482992 Air Sensor (Black)
CC.4482540 Safe Net III Display (ºF)
EP.4482541 Safe Net III Harness
EP.19S216 Power Cord
Item Part # Description
C
ONTROL PANEL
SW.4440546 Disconnect Switch 25Amps
CC.4481520 Compressor Relay
SW.4441070 Pressure Control
EFRIGERATION
R
EQ.4671186 Condensing Unit Assembly,
SHM-3
EQ.4671183 Condensing Unit Assembly
SHM-4
FI.4611347 Drier
EATERS
H
HE.19S678 Condensate Pan Heater
350W, 115V
HE.19S678 Condensate Pan
OPTIONAL LIGHT BAR
TP.4482388 Light Bar Fluorescent
SHM-3
TP.4482391 Light Bar Fluorescent
SHM-4
BU.4441801 LED Fixture for Light Bar
SHM-3
BU.4441800 LED Fixture for Light Bar
SHM-4
TM.4910245 Solar Thermometer
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
SHM Merchandisers
Page 30
A-2 APPENDIX A — TECHNICAL DATA
MODEL SHM300 18" 36" SHM400 24" 48"
SHM
General
Case Length (Note: Includes One Pair Ends) 5ft (68
3
/8) (1737) 10ft (3353) Optional End Bumpers (One Pair) 2 (51) 2 (51) Maximum O/S dimension of case back to front 43
1
/2 (1105) 87 (2210)
(Note: Includes bumper)
Width of skid rail 9
5
/8 (244) 19 1/4 (488)
Waste Outlet
LH end of case (from outside of End Assembly) 33 1/2 (851) 67 (1702) to center of waste outlet
P/N 0515154_E U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 31
APPENDIX A — TECHNICAL DATA A-3
Dimensions shown as inches and (mm).
REFRIGERATION DATA
SHM
Note: This data is based on store tempera­ture and humidity that does not exceed 75°F and 55% R.H. unless otherwise stat­ed. Schedule defrost at night while lights are off.
SHM
SHM-3 SHM-4 Thermostat Setting CI/CO (°F)
Position #1 37 / 30 37 / 30 Position #7 37 / 14 37 / 14
Condensing Unit (hp)
1
/3
1
/2
Condensing Unit Capacity 2300 3535
(Btu/hr at std. rating conditions)
DEFROST DATA
Frequency (hr) 12
O
FFTIME
Failsafe (minutes) 45
Defrost Termination Temperature 52ºF
PHYSICAL DATA
Refrigerant Charge
SHM-3 27.5 oz 1.36 kg SHM-4 30 oz 0.85 kg SHM-4BW 32 oz 0.907 kg
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
SHM Merchandisers
Page 32
A-4 APPENDIX A — TECHNICAL DATA
Electrical Data
Note: These are rated values for individual components and should not be added together to deter­mine total merchandiser electrical load.
SHM
Number of Fans – 5W 2
Amperes Watts
Evaporator Fans
115V 60Hz Standard 0.6 10
Condensate Pan Heaters (208V) 3 350
Condensing Unit (208/230V, 1Ph, 60Hz) Standard
SHM-3
Compressor LRA 39.0
Compressor RLA 7.9
SHM-4
Compressor LRA 48.0
Compressor RLA 9.5
Product Data
1
ARI Total Display Area
1
Computed using ARI 1200 standard methodology:
Total Display Area, ft
(Sq Ft/Case) SHM-3 6.29 ft2/case ( 0.584 m2/case)
2[m2
] / Unit of Length, ft [m]
SHM-4 8.42 ft
2
/case ( 0.782 m2/case)
P/N 0515154_E U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 33
APPENDIX A — TECHNICAL DATA A-5
ESTIMATED SHIPPING WEIGHT
2
Case
SHM-3 SHM-4 End
lb (kg) 350 (158 ) 310 ( 140 ) Included
2
Actual weights will vary according to optional kits included.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
SHM Merchandisers
Page 34
A-6 APPENDIX A — WIRING DIAGRAM SHM-3, SHM-4, SHM-4BW SELF-CONTAINED
P/N 0515154_E U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
Page 35
To obtain warranty information
or other support, contact your
Hussmann representative.
Please include the model and
serial number of the product.
Hussmann Corporation, Corporate Headquarters: Bridgeton, Missouri, U.S.A. 63044-2483 01 October 2012
Page 36
Hussmann Corporation
12999 St. Charles Rock Road Bridgeton, MO 63044-2483 www.hussmann.com
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