NSF Certication
Freedom Line Description
Location
........................... 1-1
Shipping Damage
Exterior Loading
Merchandisers Shipped with End Installed
Shipping Braces
Moving Merchandisers (Narrow Entrance)
................... 1-1
............ 1-1
.................... 1-2
.................... 1-2
1-2
..................... 1-2
1-3
Final Location ...................... 1-6
Leveling
Door Adjustment
Joining
............................ 1-7
.................... 1-7
............................ 1-8
REFRIGERATION / ELECTRICAL
/ SAFE-NET III
Refrigerant
Field Installation of Condensing Unit
About Quick Connect Couplings
Connect Lines
Insulate Refrigerant Lines
Field Wiring
Safe-NET III Display
Condensate Water and Pump
Safe-NET III User Instructions
Display
Start-Up
Temperature Adjustment
Alarms and Codes
Manual Defrost
Sensor Location
Controls and Adjustments
Merchandiser Electrical Data
Electrical Connections
Identication of Wiring
• DANGER – Indicate[s] a hazardous
situation which, if not avoided, will
result in death or serious injury.
REVISION H
Excel Note 5.5 inch clearance, Page 1-1.
REVISION G – November 2014
Added California Warning label, Page 1-2
Added Optional Drip Piping, Page 7-1
REVISION F – May 2014
Updated Cover Page; Warning Page 2-1. Added Page 3-5
3-6. New Page 4-2
REVISION E – June 2013
Updated drawings and wording on Page 3-2 and 3-3 to
optional light channel and optional crown molding.
Set pressure contols on Page 4-1 added disconnect hoses
on Page 5-1
REVISION D – March 2013
Section 1: Revised caution box on page 1-2.
Section 2: Added leveling to condensate pan.
Section 5: Added Cleaning Coils.
REVISION C – November 2012
Section 2: Added Safe-NET startup code and optional
audible alarm
• WARNING – Indicate[s] a hazardous
situation which, if not avoided, could
result in death or serious injury.
• CAUTION – Indicate[s] a hazardous
situation which, if not avoided, could
result in minor or moderate injury.
• NOTICE – Not related to personal injury –
Indicates[s] situations, which if not avoided,
could result in damage to equipment.
REVISION B – August 2012
Section 1: Added disassembly / reassembly procedure for
tting cases through smaller doors and
passage ways.
Section 7: Added Emerson Electonic Unit Control
Instructions
REVISION A – October 2011
Original Issue
PN 052677_J
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
Page 5
P/N 0520677_J 1-1
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
INSTALLATION
NSF CERTIFICATION
These merchandisers are manufactured to
meet ANSI / National Sanitation Foundation
®
(NSF
) Standard #7 requirements. Proper installation is required to maintain certication.
Near the serial plate, each case carries a label
identifying the type of application for which
the case was certied.
ANSI/NSF-7 Type I – Display Refrigerator / Freezer
Intended for 75°F / 55%RH Ambient Application
ANSI/NSF-7 Type II – Display Refrigerator / Freezer
Intended for 80°F / 55%RH Ambient Application
ANSI/NSF-7 – Display Refrigerator
Intended for Bulk Produce
FREEDOM LINE DESCRIPTION
The Freedom Line RFLN and RFMN cases
are designed to be ready for remote installation
of a top-mounted air-cooled condensing unit,
such as Hussmann’s TCLA through TCMD
series of condensing units. They are controlled
by the Safe-NET III electronic control. The
case temperature is controlled by cycling the
compressor based on the discharge air
temperature input. The sensor for this input is
located above the interior top panel at the right
door. Another sensor, located on the bottom
center evaporator coil return bend, is used for
defrost termination. The Safe-NET III control
is pre-programmed for both ice cream and
frozen food operation, and is adjusted for the
required temperature by the control knob
located on the front of the controller, which is
on the top of the case.
RFLN cases running on individual condensing
units may be installed as stand-alone cases with
ends, or as a part of a lineup. When installed
in a lineup, Hussmann recommends that partitions be installed between individual cases
to prevent frost buildup and other issues that
might result from different defrost schedules
and operating temperatures.
LOCATION
These merchandisers are designed for displaying
products in air conditioned stores where temperature is maintained at or below the ANSI/
NSF-7 specied level and relative humidity is
maintained at or below 55%. Placing refrigerated merchandisers in direct sunlight, near hot
tables or near other heat sources could impair
their efciency. Like other merchandisers, these
are sensitive to air disturbances. Air currents
passing around merchandisers will seriously
impair their operation. Do NOT allow air conditioning, electric fans, open doors or windows,
etc. to create air currents around the merchandisers.
To prevent sweating on the exterior surfaces
of merchandisers, there must be
clearanceof 4 inches (102 mm) between
aminimum
the merchandisers and other xtures or walls.
A 5.5 inch (140 mm) space is required between
facade top and the ceiling. A louvered Facade
Panel kit is available that will allow for a top
spacing minimum clearance of 3 inches (76
mm).
Product should always be maintained at proper
temperature. This means that from the time the
product is received, through storage, preparation
and display, the temperature of the product must
be controlled to maximize the life of the
product. Condensing units installed on top
of the merchandiser require air circulation to
operate properly. Blocking or restricting air
ow will adversely affect performance and may
damage the refrigeration system. If the ceiling
and/or walls are built up around the merchandiser, allow for a sufcient gap above or behind
the merchandiser to provide adequate air circulation. When merchandisers are installed in a
lineup, case must be taken to ensure that warm
condenser air is not blown from one unit into
the condenser of the adjacent unit.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
All equipment should be thoroughly examined
for shipping damage before and during unloading.
This equipment has been carefully inspected at
our factory. Any claim for loss or damage must
be made to the carrier. The carrier will provide
any necessary inspection reports and/or claim
forms.
Do not store items or flammable
materials atop the unit.
Do not walk on case.
EXTERIOR LOADING
Apparent Loss Or Damage
If there is an obvious loss or damage, it must be
noted on the freight bill or express receipt and
signed by the carrier’s agent; otherwise, carrier
may refuse claim. The carrier will supply necessary forms.
Concealed Loss Or Damage
When loss or damage is not apparent until after
equipment is uncrated, a claim for concealed
damage is made. Upon discovering damage,
make request in writing to carrier for inspection
within 15 days and retain all packing. The carrier will supply inspection report and required
claim forms.
For California Businesses:
This product may contain chemicals known
to the State of California to cause cancer,
birth defects, or other reproductive harm.
This warning is the result of the California State
law known as the California Safe Drinking Water
and Toxic Enforcement Act of 1986, which is
commonly referred to as “Proposition 65.”
This warning does not mean that Hussmann
products will cause cancer or reproductive
harm, or is in violation of any product-safety
standards or requirements. As claried by the
California State government, Proposition 65
can be considered more of a ‘right to know’ law
than a pure product safety law. When used as
designed, Hussmann believes that our products
are not harmful. We provide the Proposition 65
warning to stay in compliance with California
State law. It is your responsibility to provide
accurate Proposition 65 warning labels to your
customers when necessary. For more information
on Proposition 65, please visit the California
State government website.
Do NOT walk on top of merchandisers or damage
to the merchandisers and serious personal injury could occur.
designedTosupporTexcessiveexTernal
loading such as the weight of a person. Do
TheyarenoTsTrucTurally
not store items or ammable materials atop the
case.
MERCHANDISERS SHIPPED WITH END
INSTALLED
If the case was shipped with the end installed,
two long bolts were used to hold the shipping
brace to the end. If the shipping bolts are
reinserted after removing the brace, they will
extend into the product area and may damage
the coil.
Th e s ebolTs w iThTh e s horTer b o lTs
pr o v ided.
Th e r efore, b e sureT o replac e
Be careful not to damage the factory-installed
end while moving the merchandiser. Make sure
that tools are positioned past the end and beneath the merchandiser’s support bar.
Page 7
P/N 0520677_J 1-3
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
SHIPPING BRACES
Move the merchandiser as close as possible
to its permanent location and then remove all
packaging. Check for damage before discarding
packaging. Remove all separately packed
accessories such as kits and shelves.
Locate the shipping block in the center of the
heat exchanger (see illustration), and remove it
before piping the merchandiser. This block was
installed to minimize shipping vibration.
MOVING MERCHANDISER THROUGH
NARROW STORE ENTRANCES
Some exterior merchandiser parts may be
disassembled for transit access through small
doors or passage ways. The minimum door
opening is 36 in. x 83 in. This procedure takes
approximately 30 minutes to disassemble and
reassemble one case. Contact your Hussmann
representative to see if store merchandisers
have this kit option.
2. Remove the front bumper. Pull from the
bottom and set aside.
3. Remove Lower Front Panel
Remove the front panel as follows: remove
screws from front panel tabs, then lift the front
panel. Refer to the illustration below.
Follow the steps below to decrease the
Freedom prole for narrow access:
4. Remove the screws that attach the
wireway pan to the bottom assembly.
5. Detach the rubber and plastic gromets from the wireway pan.
7. Slide the wireway pan out, and remove it
from the case. Bumper brackets and
supports are attached to wireway pan. Removing the pan will remove the entire
assembly.
8. Remove the back, external braces from the
rear of the case as shown below. Braces will
slide straight back away from the case when
nuts and screws are removed.
6. Remove the screws that attach the
grounding lug to the wireway pan.
6 nuts and 1
bottom screw per
external brace
Bottom screw is located approximately 10
inches inboard from the rear of the case.
Bottom screw location on removed rear
brace.
Page 9
P/N 0520677_J 1-5
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
9. Remove the braces and exible insulation
from the hoses at the rear of the case.
NOTE: Care must be taken to ensure that
insulation is not damaged during removal or
replacement.
10. Remove the sealing gum from around the
refrigeration tubing.
11. Pull the hoses to the inside of the case.
Do not suspend these components by their wire
conduits. The case height without these
components installed on top is 82.75 in.
(2102 mm). Case depth is 35.5 in. with handles,
raceway pan and external frames removed.
Be sure to replace all screws and to secure all
components. The condensing unit produces
vibration that can cause screws to loosen.
Check the following before the rear of the
case is positioned at its final location
according to the store plan:
Avoid bending tubing sharply to prevent
damaging the tubes.
A. Check that all wiring is secured inside of
the case and wireway.
B. Check that all hoses are tucked away.
C. Use tie-wraps to secure any loose wires
or hoses.
The electrical box, GFCI receptacle and
evaporation pan are mounted on top of the
case. They can be temporarily detached and
suspended if required to provide clearance for
door openings during shipment and installation.
1. Make sure all electrical and refrigeration is
installed and secured on the back and top
of the case.
2. Ensure refrigeration tubing is attached
sealed and insulated at the rear of the
case as shown.
3. The external braces must be reinstalled with
(6) nuts per brace, torqued to 24 foot
pounds.
4. Replace and secure condensate tubing.
FINAL LOCATION
Once the case reaches its nal location,
reassemble the wireway and door handles as
follows:
1. Reinstall wireway pan in reverse order of
removal.
2. The ground lug must be reinstalled using the
two screws provided.
3. Replace the conduit connectors and plastic
gromets to the wireway pan.
4. Replace wireway cover, bumper and door
handles.
5. Use Sealing gum around refrigeration to
seal each side of the merchandiser.
At completion of all electrical work,
installation contractor shall re-install the
front panels using care to ensure all panels
are centered and properly fastened.
Use sealing gum around refrigeration
lines both inside and outside
of the merchandiser.
Page 11
P/N 0520677_J 1-7
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
LEVELING
Merchandisers must be installed level to ensure
proper operation of the refrigeration system
and to ensure proper drainage of defrost water.
When leveling merchandisers, use a carpenter’s
level as shown.
Metal leveling shims or wedges are provided
with each merchandiser for use if needed.
NOTE:
po I n tofth e storef l o or.
Be g I nlIneu p levelI n g fromt h e hIghes t
Place shims under the rail and make sure that
they are positioned at a base component (crossbar). This transfers the weight directly from the
loaded case through to the oor.
See illustration on next page
Placing shims at other locations will cause
uneven distribution of weight leading to piping
leaks, as well as sagging or wracked doors.
DOOR ADJUSTMENT
After leveling and joining the merchandisers,
adjust and level doors according to manufacturer’s
instructions shipped with each product. Factory
settings may be lost due to vibration during
shipment.
Sectional construction means that two or more
merchandisers may be joined in line yielding
one long continuous display requiring only one
pair of ends. Joining kits and instructions are
shipped with each merchandiser.
To join like xtures, a joining kit is required.
To join unlike xtures, or like xtures operating
at different temperatures, a 1
1
/2inch (38mm)
partition kit is required. To join same temperature merchandisers on different defrost cycles,
a plexiglass partition kit is required.
alljoinTsmusTbeair-TighTToprevenT
formaTionoficeorcondensaTion.
Page 13
P/N 0520677_J 2-1
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
REFRIGERANT
The correct type of refrigerant will be stamped
on each merchandiser’s serial plate. The serial
plage is located on the left-hand end of the
interior top liner.
When brazing pipes be sure to use the
insulation blanket shipped with the
merchandiser to prevent damage to
the plastic case bottom.
Refrigeration lines are under pressure.
Depressurize and recover refrigerant before
attempting any connection or repair.
Refrigerant vapor is hazardous to your health
and can cause death. Avoid breathing refrigerant and lubrication vapor or mist. Exposure
may irritate eyes, nose and throat. If accidental system discharge occurs,ventilate work
area before resuming service.
Always wear safety goggles and protective
gloves when working with refrigerants. Contact
with refrigerant may cause injury. Disconnect
hoses with extreme caution! All hoses may
contain liquid refrigerant under pressure.
Be sure that any room where you are working
is thoroughly ventilated, especially if a leak is
suspected.
Read all safety information regarding the safe
handling of refrigerant and refrigerant oil, including the Material Safety Data Sheet. MSDS
sheets can be obtained from your
refrigerant supplier.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
Page 14
2-2RefRigeRation/electRical/Safe-net iii
P/N 0520677_J
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
REFRIGERATION / ELECTRICAL / SAFE-NET III
FIELD INSTALLATION OF CONDENSING UNIT
A mounting plate is provided on top of the
case with pilot holes that provide specic
attachment points for the condensing unit
base. The mounting plate is located above the
next to last door on the right.
Front of Case
Mounting Plate
After mounting the condensing unit, the
electrical box and GFCI receptacle must be
re-attached to the top. The condensate pan, if
provided, is packed inside the case and must
also be installed and leveled on top of the
case, then plugged into the 120V GFCI outlet
provided. The TCMA, TCMB, and TCLA
units have integral condensate pans, so an
external pan is not required.
Exact component location is not critical;
however, the components should be mounted
in the general locations shown to ensure that
electrical connections reach, and the condensate pan has adequate air ow from the
condenser, and the Safe-NET adjustment
knob is accessible.
Evaporator
Pan
Electrical Box
GFCI Receptacle
Safe-NET
control knob on
this side of electrical box
Front of Case
Condensing Unit
Recommended Component Locations
Page 15
P/N 0520677_J 2-3
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
ABOUT QUICK CONNECT COUPLINGS
Quick Connect ttings are provided on
both the case inlet and outlet lines, and on
Hussmann’s TCL and TCM series of condensing units. The case and condensing unit
are pre-charged with the correct amount of
R404A refrigerant, and the lines are sealed.
Connecting the Quick Connects together
breaks the seals to connect the refrigeration lines of the unit to the case. The Quick
Connects must be properly torqued to avoid
refrigerant leaks.
CONNECT LINES
Mount the suction line and liquid line to the
condensing unit. When ready to connect, remove protector caps and plugs from the Quick
Connect couplings.
Tighten a ¼ turn after the coupling bottoms
out to ensure a leak proof seal (equivalent to
the foot pounds shown below).
Coupling Foot Pounds Size (Ft. Lbs.)
3
/8 in. 10-12
5
/8 in. 35-45
If necessary, carefully wipe coupling seats and
threaded surfaces with a clean cloth to prevent
the inclusion of dirt or any foreign material in
the system.
Lubricate male half of diaphragm and
synthetic rubber seal with refrigerant oil.
Thread the coupling halves together by hand
to ensure proper mating of threads. Use
proper size wrenches (on coupling body hex
and on union nut) and tighten until coupling
bodies “bottom” or a denite resistance is felt.
Hex Wrench
Coupling Size
3
/8 in. Male
3
/8 in. Female
5
/8 in. Male 1 1/16 in.
5
/8 in. Female 1 5/16 in.
3
/4 in.
13
/16 in.
Inlet Quick Connect
Outlet Quick Connect
Inlet Quick Connect
Page 16
2-4RefRigeRation/electRical/Safe-net iii
P/N 0520677_J
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
INSULATE REFRIGERANT LINES
Suction lines are insulated to prevent condensation; extra insulation is provided to
cover the eld connected tubing sections.
These exposed sections must be covered with
insulation. Check that all suction lines are
adequately covered with insulation from case
penetration to compressor; including suction
service valves as some insulation may have
been dislodged during shipping and installation. Do not locate the tubing above the
electrical box in order to prevent condensation
from dripping onto electrical components.
Insulation
The disconnect switch to switch off power
to all case components and the condensing
unit is on top of the case, on the front of the
electrical box. When this switch is off, some
electrical terminals in the case wireway may
be energized. The wiring connection for the
condensing unit is provided with 5-ft leads and
1
⁄4-inch terminals. The conduit must be con-
nected to the condensing unit electrical box,
and the leads are connected to the condensing
unit input terminals. The heated condensate
pan, if provided, is plugged into the 120V
GFCI receptacle at the top of the case.
Safe-NET III DISPLAY
Insert the Safe-NET III display from the front
into the opening provided in the facade.
Compressor
FIELD WIRING
All wiring must be in compliance with NEC
and local codes. Field wiring must be sized for
component amperes stamped on the serial plate.
Actual ampere draw may be less than specied.
Terminal blocks are used for eld connection
of the 120V single phase and 208/230V single
phase power supply. The terminal blocks are
located inside the electrical box on top of the
case. The wiring diagram and circuit requirements are provided on the Technical Data
Sheets provided with the case and condensing
unit.
CONDENSATE WATER AND PUMP
The bottom drain for defrost water from the
evaporator coil of the RLN case is connected
to an evacuation pump which uses
3
/8-inch
plastic drain tubing to pump the water to the
condensate pan on top of the case. The tubing
should be inspected through its entire length
to ensure that it has not been cut, kinked,
obstructed, or damaged during shipping and
installation.
The illustration on the next page shows the
location of the condensate pump and drain.
Blocked drain lines will cause water to back up
in the case and spill onto the floor, causing a
slip hazard.
Page 17
P/N 0520677_J 2-5
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
Safe-NET III
Control
GFCI Outlet
Condensate
Evaporator Pan
Condensate Drain
Hose
Electrical Box
Page 18
2-6RefRigeRation/electRical/Safe-net iii
P/N 0520677_J
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
Safe-NET III™
TEMPERATURE AND DEFROST CONTROLLER
SAFE-NET III™USER INSTRUCTIONS
Your refrigerated case uses a Hussmann
Safe-NET™ III temperature and defrost
controller to precisely maintain the temperature and prevent frost buildup on the cooling
coil. LEDs indicate when the compressor or
• Controller LEDs:
refrigeration is on, when the case is in a defrost
cycle, if the temperature is outside the desired
range, or if there is a sensor failure.
An adjustment knob allows the temperature
to be set within the congured range and can
power off the controller and compressor. Your
controller has been custom-congured to provide the best temperature and defrost control
for your chilled or frozen food.
Compressor Powered On LED (green):
Lights while the compressor is running or
the refrigeration valve is open.
Defrost Cycle LED (yellow):
Lights while the refrigeration coil is defrosting.
Temperature or Sensor Alarm (red):
Lights if the temperature is too warm or
too cold. Flashes if a sensor fails.
The front of the controller has an adjustment
knob and status LEDs. The back of the
controller has connections for sensors and
switched equipment.
The Safe-NET III controller includes the
following features and connections.
• Adjustment knob:
Adjusts the temperature setpoint.
Turn adjustment knob to OFF to turn off
refrigeration system. Unplug merchandiser
from power before servicing the unit.
• Audible Temperature Alarm (optional)
See page 2-8 for alarm settings.
• Rear connections:
– Case temperature sensor:
• Typically senses the temperature
of the air in the case.
Used by the controller to determine when
to power on or power off the compressor
or refrigeration.
– Evaporator temperature sensor:
• Senses the temperature of the
refrigeration coil.
Terminates a defrost cycle when
refrigeration coil ice melts.
– Compressor or refrigeration relay:
• Switches on the compressor or
refrigeration valve for cooling.
The evaporator fans remain ON when the
adjustment knob is in the OFF position.
Page 19
P/N 0520677_J 2-7
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
DISPLAY
The display includes three red LEDs and two
digits for temperature, defrost status, and error
codes.
The three display LEDs are red; their behavior
matches the LEDs on the controller.
START-UP
1. After the toggle switch is turned on, fans and
lights will energize immediately.
The OFF Position does not disconnect line
voltage to the input terminal blocks.
2. After turning on the disconnect switch, wait
for the self check to complete. During the
self check, each LED ashes for one second,
then all LEDs turn on for two seconds. If
the LEDs do not ash, make sure the adjustment knob is not in the Off position.
• After the self check, all LEDs turn off
until the compressor starts. There may be a delay before the compressor starts. If the red
Temperature or Sensor Alarm LED stays
on after the self check.
• The green Compressor Powered On LED
turns on when the compressor starts.
3. The compressor will continue to run until it
reaches its cut-out temperature (pulldown).
Door and frame anti-sweat heaters will
energize after the evaporator temperature
reaches a stable operating temperature, this
may take 30 minutes or longer.
Product will be degraded and may spoil if
allowed to sit in a non-refrigerated area.
NOTE: Do NOT load product until AFTER
merchandiser operates for 24 hours and reaches
desired operating temperature.
1. The merchandiser temperature displays at
startup. The initial defrost starts twelve hours
later. During defrost, the display shows “df.”
This reading will remain displayed during defrost
and until it times out, even though the refrigeration mode has been initiated. (The green LED
will be lit.)
2. The compressor will start after a 30 second delay
once power is applied.
3. The compressor will continue to run until it
reaches its cut-out temperature (Pulldown).
4. The refrigeration cycle will continue for the next
subsequent scheduled (24-hours) or demand
defrost.
5. The above process will repeat (steps3 and 4)
until the power is interrupted.
6. If power stops, the process will start over at step
1, and the time to subsequent defrost will reset.
7. Medium temperature is the same except for a
60-minute time terminated defrost
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P/N 0520677_J
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
Safe-NET
Safe-NET
Low Temperature Freedom Safe-NET III Settings
Dial
Discharge
air Cut-In
Discharge
air Cut-Out
Avg Discharge Air
Temperature
Product Temperature
Range
0Off
10-6-2-5 to 10
4-8-14-6-11 to 5
7-17-23-14-18 to 0
Medium Temperature Freedom Safe-NET III Settings
Dial
Discharge
air Cut-In
Discharge
air Cut-Out
Avg Discharge
air Temperature
Product Temperature
Range
0Off
138323632 to 42
435293329 to 39
733273127 to 37
Page 21
P/N 0520677_J 2-9
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
TEMPERATURE ADJUSTMENT
Rotate the adjustment knob counter clockwise
for a warmer setpoint or clockwise for a colder
setpoint.
• While the temperature is being adjusted, the
optional display shows the setpoint (cut out
value). A few seconds after the temperature
is set, the display reverts to showing the
sensed temperature in the merchandiser.
ALARMS AND CODES
Flashing TemperaTureor sensor alarm
leD, e1 or e2
Alarm Settings
Low Temperature –7°F to 10°F
Medium Temperature 43°F to 48°F
Alarm settings vary depending on temperature
control setting. The Safe-NET control features
an alarm delay to allow for stocking, pulldown
after defrost, and startup.
MANUAL DEFROST
4
5
3
2
1
Warm
6
7
I
I
Cold
Note:
This procedure initiates
a manual or forced
defrost.
4
5
3
2
1
I
Warm
6
7
I
Cold
If the Temperature or Sensor Alarm LED (red)
on the controller and display is ashing, a
temperature sensor has failed. The display
shows E1 if the case sensor has failed or E2 if
the evaporator sensor has failed.
If the merchandiser sensor fails, refrigeration
will run continuously. Turn off, or repeat a duty
cycle of a few minutes on and a few minutes off.
When the Safe-NET control is powered up, a
two-digit code will be displayed indicating that
the current settings are installed.
Safe-NET Status Code
Low Temperature 68
Medium Temperature 69
4
5
3
2
1
Warm
6
7
I
I
Cold
IMPORTANT: Return the control knob to its
original setting (Step1) once the manual defrost has been initiated.
Page 22
2-10RefRigeRation/electRical/Safe-net iii
P/N 0520677_J
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
8
9
10
11
Page 23
P/N 0520677_J 2-11
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
1. The Safe-NET III Controller controls refrig-
eration temperature. This is factory installed in
the control panel. Adjust this control knob to
maintain the discharge air temperature shown.
Measure discharge air temperatures at the
center of the honeycomb.
For low temperature models, defrosts are time
initiated and temperature terminated. The defrost setting is factory set as shown.
To ensure a thorough defrost, the defrost must
be terminated by the temperature termination
setting — not by time.
For medium temperature models, defrost is
time initiated and time terminated.
— LOCK OUT / TAG OUT —
To avoid serious injury or death from electrical
shock, always disconnect the electrical power
at the main disconnect when servicing or
replacing any electrical component. This
includes, but is not limited to, such items as
doors, lights, fans, heaters, and thermostats.
Page 24
2-12RefRigeRation/electRical/Safe-net iii
P/N 0520677_J
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
ELECTRICAL CONNECTIONS
ALWAYS CHECK THE SERIAL PLATE FOR
COMPONENT AMPERES
.
All wiring must be in compliance with NEC
and local codes.
Electric Defrost is standard for low temperature merchandisers and requires temperature
termination. Off Time Defrost is standard for
medium temperature merchandisers and is time
terminated.
When two or more merchandisers with full
length wireways are installed in line, remove the
splashguards, end caps and wireway covers, and
install the nipple and nuts (supplied) providing
electrical passage from one merchandiser to the
next. Following NEC and local codes is the
responsi bility of the electrical contractor.
IDENTIFICATION OF WIRING
Leads for all electrical circuits are identied by
MERCHANDISER ELECTRICAL DATA
colored plastic bands. These bands correspond
to the color code sticker (shown below) located
Merchandiser data sheets for specic models
inside the merchandiser wireway.
are shipped with this manual. The data sheets
provide merchandiser electrical data, standard
electrical schematics, parts lists and performance
data. Refer to the merchandiser data sheets and
merchandiser serial plate for electrical information. Refer to the separate wiring diagrams
shipped with the case for specic information
about the merchandiser and any optional wiring
kits that may have been applied.
Terminal block NOT for case-to-case wire
connection.
IN STA LLER
It is the contractor’s responsibility to install
merchandiser(s) in accordance with all local
building and health codes.
Leads for all electrical circuits are identified by a colored plastic band: neutral wire for each circuit has either
White insulation or a White plastic sleeve in addition to the color band.
BRown ........fan motoRS ReD* ....... DefRoSt heateRS, 208V
gReen* .......gRounD
WIRING COLOR CODE
*eitheRcoloReD SleeVe oR coloReD inSulation
ELECTRICIAN NOTE: Use copper conductor wire only.
CASE MUST BE GROUNDED
theSeaRemaRkeRcoloRSwiReSmaYVaRY.
Page 25
P/N 0520677_J 3-1
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
FACADE AND SPLASHGUARD
INSTALL FACADE
Refer to the Hinge Location illustration to
determine where hinges will be positioned on
the top of the merchandiser.
A
Notice that hinge position will vary with the
number of doors, or length, of the merchandiser.
A
A
Facade Hinge Locations
Page 26
3-2Facadeand SplaShguard
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COMP/N 0520677_J
Identify the corresponding positions on the
facade panel, then fasten the hinges to the
facade panel with provided screws.
Fasten Hinges to Facade
Attach reinforcement straps to the Facade
condensing unit and the electrical box. If
necessary, the electrical box can be relocated.
Fasten Reinforcement Straps to Facade
Panel with provided screws.
Position the facade centered on case length
and ush with the fascia as shown in the side
view. below. One hinge will be between the
Fasten Facade and Baffle to Merchandiser
Fasten the hinge. Fasten the reinforcement
straps after hinges are attached using provided
screws.
Position Facade (Optional Light Channel)
Facade is centered on case length and recessed
if optional light channel is provided as shown
in side view below.
Position Facade
Page 27
P/N 0520677_J 3-3
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
Position the facade light channel (if provided)
as shown below. Fasten to merchandiser using
provided screws.
Position Facade
The end view below shows the correct placement of the light channel, facade, hinges and
supports.
INSTALLING SPLASHGUARD BRACKETS
1. Attach splashguard retainer and splashguard
retainer support to splashguard support
bracket using two screws per bracket.
2. Installsplashguardsupportbrackets
beforepIpIngcase. The leveling brackets
have a maximum extension of one(1) inch
(25mm) for uneven oors.
DO NOT
br a c kets.
placeshimsundersplashguard
End View of Facade
Page 28
3-4Facadeand SplaShguard
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COMP/N 0520677_J
INSTALLING SPLASHGUARDS
The splashguard is shipped inside each
merchandiser. after merchandisers have
been leveled and joined, and all drip piping,
electrical and refrigeration work has been
completed, re-install the front color panel,
then install the splashguards.
First, position top of splashguard over the top
edge of the bracket; second, push the lower
edge of the splashguard toward the bottom of
the bracket until it snaps into place.
Splashguard
Joint
Splashguards are joined with a
galvanized metal splice connector that
comes with the joint kit. Join the
splashguards before installing on case.
Splashguard
Retaining
Bracket
Splashguard
Splice Connector
Side
Detail
Page 29
P/N 0520677_J 3-5
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
SEALING SPLASHGUARD TO FLOOR
ifrequired by local sanitation codes, or if
desired by the customer, plastic splashguards
may be sealed to the floor using silicone type
sealer. The amount needed will depend on how
much the floor is out of level.
• Remove all dirt, wax and grease from the area
of the splashguard where adhesion will be
necessary. This is to ensure a good, secure
installation.
• Apply a good silicone type sealer along the
bottom of the splashguard. Sealant must be
removed and replaced when servicing.
Splashguard
Silicone-type
Sealer
OptiOnalstainless steel splashguards may be
sealed to the floor using a vinyl cove base trim.
The size of trim needed will depend on how
much the floor is out of level.
To install the trim to the splashguard:
• Remove all dirt, wax and grease from the
area of the splashguard where adhesion will be
necessary. This is to ensure a good and secure
installation.
• Apply a good contact cement to the cove
trim and allow proper drying time according
to the directions supplied with the cement.
• Install the trim to the splashguard so that it
is lying flush with the floor. Donotsealthe
trimtothefloor.
• If required by local health codes Cove Trim
may be sealed to the floor using a silicone type
sealer. Sealant must be removed and replaced
when servicing.
Splashguard
Cement
Cove Trim
Page 30
3-6Facadeand SplaShguard
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COMP/N 0520677_J
INSTALLING BUMPERS
Offsetting the bumpers and top rails helps to
disguise the joint locations, giving the lineup
a smoother look.
Begin at the left end of the line-up. A starter
bumper is factory-installed with end kits. Insert
the internal joint trim, then add the full-length
bumper.
Align each bumper section with its retainer and
push into place, working from the end of the
lineup. Install full length bumpers and internal
joint trims offset across joints. Make sure that
no gaps exist between sections. Continue installing bumpers the length of the line up.
Do NOT install the last bumper sections at this
time. These sections will be installed in the last
step.
Once all except the last section of bumper have
been installed, refrigerate the case line-up for at
least six (6) hours. The last sections of bumper
should be kept inside a refrigerated case or
cooler during this time to allow the bumpers to
contract.
Before installing the last full-length section,
measure the remaining space. Use a miter box
and ne-tooth saw to cut last bumper to length.
Install the last section.
Remove protective lm from
bumpers once installation is
complete.
Optional end bumpers are
factory-installed.
Page 31
P/N 0520677_J 4-1
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
START UP / OPERATION
EXPANSION VALVE ADJUSTMENT
Expansion valves must be adjusted to fully feed
the evaporator. Before attempting to adjust
valves, make sure the evaporator is either clear
or only lightly covered with frost, and that the
merchandiser is within 10 deg F (6.5 deg C)
of its expected operating temperature. Adjust
valves as follows:
Attach two sensing probes (either
thermocouple or thermistor) to the
evaporator. Position one under the
clamp holding the expansion valve
bulb; securely tape the other to the
coil inlet line.
”
Some “hunting
of the
expansion valve is normal. The
valve should be adjusted so that
during the hunting thegreatest
With this adjustment, during a portion of the hunting the temperature
difference between the probes will
be less than 3degF (1.7degC) and
at times 0.
Make adjustments of no more than
1
/4 turn for Balanced Port TEV
and 1/2turn at a time for other
valve models. Wait at least 15 minutes before re checking the probe
temperature or making further adjustments.
• Is the case connected to a power supply as
specied on the nameplate?
• Is the power on at the breaker panel?
• Are the doors properly torqued? Are they
self closing? Check each door from a fully
open position and from about a 1-inch open
positions.
• Are the evaporator fans plugged in? Do they
rotate freely? (The fans can be inspected by
lifting the deck pans in the bottom of the
cases. Manually rotate each fan to conrm
it is free and visually inspect to conrm that
each fan is plugged into its receptacle.)
• Verify that refrigeration line shutoff valves
are in the back-seated (open) position.
• Check that the Safe-NET control knob is in
the correct position:
Low temperature:
7 for ice cream and 1 for frozen food
Medium temperature:
7 for colder, 1 for warmer
The unit will shut off when the knob is set to 0.
• Once the case is considered ready for start up,
move the main switch on the electrical box to
the “on” position.
This switch is located on the front of the
electrical box, on the top of the case. This
toggle switch turns on the power to the
condensing unit, and all case electrical
components, including anti-sweat heaters,
lights and fans.
• Check the reading on the Safe-NET III
display; it should be displaying the case
temperature. The display is located in the
center of the front of the facade above the
doors. The displayed temperature will show
the merchandiser’s discharge air temperature.
• Set high and low pressure controls according
to the merchandiser’s data sheet.
• Check the reading on the Safe-NET III
display; it should be displaying the case
temperature. The display is located in the
center of the front of the facade above the
doors. The displayed temperature will show
the merchandiser’s discharge air temperature.
• Listen for any unusual sounds or events. For
example: evaporator fan blade interference,
compressor trip on overload, or high head
due to excessive ambient temperature, circuit
breaker trip, etc.
• Check the fan at each door to ensure all
fans are running. The discharge air output
at the top inside front of the case should be
relatively even across the length of the case
(honeycomb area).
Page 33
P/N 0520677_J 4-3
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
DEFROST
Defrost will occur 12 hours after switching the
disconnect switch to the ON position. Defrost
can be set to any time desired by switching the
unit off, then back on again, 12 hours before
the desired defrost time. “Df” is displayed on
the Safe-NET display during defrost. It will
show the discharge air temperature when the
evaporator coil has returned back to stabilized
operating temperature.
During defrost, the condensate pump will
pump defrost water to the condensate pan
located at the top of the merchandiser. On low
temperature cases, the fans shut off during
defrost, and electric defrost heaters energize to
melt the frost off the evaporator coil. Defrost
terminates when the evaporator coil reaches
approximately 48°F. On medium temperature
cases, the fans runs continuously, there are no
defrost heaters, and defrost is time-terminated
after 60 minutes.
CHECKLIST AFTER 12 HOUR RUN TIME
• Are all inspection plates and covers properly
replaced?
• Inspect for any water accumulation resulting from incorrect or unsealed penetrations
where electrical or other lines pass through
the case insulated walls.
• Check that the lights come on when the light
switch is in the on position.
• Check that the condensate pump and condensate fan turns on. Condensate pump pumps
water to the condensate pan during defrost
Check to ensure there are no leaks. The pump
will be on for only a few seconds. If condensate pan does not energize, GFCI may need
to be reset.
• See the merchandiser’s Data Sheet Set for
refrigerant settings and defrost requirements.
Bring merchandisers down to the operating
temperatures listed on the data sheet.
• Check case temperature.
• Verify that the fans are running. (The fans
will be off if the case is in a defrost cycle.
They will come back on after the completion
of this cycle.)
• Initiate a defrost cycle and ensure the heaters
are working properly. See the Safe-NET III
instructions for how to force a defrost cycle.
Check the amp draw at the terminal block,
located in the front electrical raceway, just
below the right most door of the case.)
• Check the door operation again, to ensure
they close properly once the case is down to
operating temperature.
Shelf life of perishables will be short if load limit
is violated. atnotimeshouldmerchandisers
bestockedbeyondtheloadlimitsindicated.
Proper rotation of product during stocking is
necessary to prevent product loss. Always bring
the oldest product to the front and set the newest to the back.
AirdisChArgeAndreturnfluesmustre-
mAinopenAndfreeofobstruCtionAtAll
times to provide proper refrigeration and air
curtain performance. Do not allow product,
packages, signs, etc. to block these grilles. Do
not use non-approved shelving, baskets, display
racks, or any accessory that could hamper air
curtain performance.
Do not prop doors open while stocking. And
keep the doors closed as much as possible to
prevent coil frosting and high merchandiser
temperature.
STOCKING
Product should NOT be placed in merchandisers until all refrigeration controls have been
adjusted and merchandisers are at proper operating temperature.
All shelves and the lower deck are intended to
display product. Shelf height is adjustable in
one inch increments. Spacing of 12inches is
recommended for most applications. Maximum
load per shelf is 170pounds. Merchandisers
may be ordered with optional “L” shaped wire
shelves.
INSTALLING FDA/NSF REQUIRED
THERMOMETER
The following pages provide the same information that ships with the thermometer.
This requirement does not apply to display
refrigerators intended for bulk produce (refer
to Page 1-1).
Please note that the tape cannot be exposed
after installation.
Page 35
P/N 0520677_J 4-5
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
Sugge sted Mount ing Locati on s
This is an NSF-7 &
USFDAFood Code
Required
Thermometer
Thermometer — Hussmann Part TM.4911251
Hussmann Corporation • 12999 St. Charles Rock Road • Bridgeton, MO 63044-2483
U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 • www.hussmann.com
Food and Drug Administration (US FDA) Food Code [ http://www.fda.gov/ ]
National Sanitation Foundation (NSF / ANSI) Standard 7 [ http://www.nsf.org/ ]
This thermometer is provided in response to United States
and
Each installation will be different
depending on how the unit is
stocked, shopping patterns in the
department and ambient conditions
of the store. The suggested loca-
tions provided herein are possible
locations. It is the responsibility of
the purchaser / user to determine
the location within the food storage
area of the unit that best meets the
code requirements above.
The thermometer may need to be
moved several times to find the
warmest location. Mounting options
include flexible plastic for price tag
molding application, magnet
applied to back of flexible plastic for
steel end wall, and double stick
tape. Tape must not be exposed
after installation.
Questions about either code should
be addressed to local agencies or
other appropriate officials.
Keep with merchandiser
or give to store manager.
DO NOT DESTROY.
Page 37
P/N 0520677_J 5-1
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
MAINTENANCE
CARE AND CLEANING
Long life and satisfactory performance of any
equipment is dependent upon the care it receives. To ensure long life, proper sanitation and
minimum maintenance costs, these merchandisers
should be thoroughly cleaned, all debris removed and
the interiors washed down, weekly.
Always*Clear™ Glass
Wipe inside of glass with isopropyl alcohol and
a soft cloth. Allow surface to dry before closing
door. Use of other cleaners or abrasives may
damage the Always*Clear surface, and/or void
the warranty. Refer to manual that ships with
doors..
Exterior Surfaces
The exterior surfaces should be cleaned with a mild
detergent and warm water to protect and maintain
their attractive nish.
ersorscouriNgpads.
NeveruseabrasivecleaNs-
Interior Surfaces
The interior surfaces may be cleaned with most
domestic detergents, ammonia based cleaners
and sanitizing solutions with no harm to the
surface.
Do No t Use:
• Abrasive cleansers and scouring pads, as
these will mar the nish.
• Solvent, oil or acidic based cleaners on any
interior surfaces.
• Ammonia based cleaners on acrylic
surfaces.
Do :
• Remove the product and all loose debris to
avoid clogging the waste outlet.
• Store product in a refrigerated area such as
a freezer. Remove only as much product as
can be taken to the freezer in a timely
manner.
• First turn off refrigeration, then disconnect
electrical power.
• Before washing, disconnect hose from condensate pan on top of case, and discharge
water into a drain.
• Thoroughly clean all surfaces with soap
and hot water. doNotusesteamorhigh
• Remove screws and lift hinged fan plenum
for cleaning.
plenumafTercleaningmerchandiser.
BesureToreposiTionThefan
• Take care to minimize direct contact between fan motors and cleaning or rinse
water.
• Rinse with hot water, but do NOT ood.
NeveriNtroducewaterfasterthaNthe
wasteoutletcaNremoveit.
• Allow merchandisers to dry before
resuming operation.
• After cleaning is completed, turn on power
and refrigerant to the merchandiser.
• Verify that merchandiser is working
properly.
SHUT FANS OFF
Do NOT allow cleaning agent or cloth to
contact food product.
Product will be degraded and may spoil if
allowed to sit in a non-refrigerated area.
DURING CLEANING PROCESS.
Page 38
5-2Maintenance
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
P/N 0520677_J
Fan Plenum
To facilitate cleaning, the fan plenum is hinged
and also fastened with screws at each end.
After cleaning be sure the plenum is properly
lowered into position and that screws are reinstalled
orproducTlosswillresulT due to
improper refrigeration.
CLEANING HONEYCOMB ASSEMBLIES
Honeycombs should be cleaned every six
months. Dirty honeycombs will cause merchandisers to perform poorly. The honeycombs
may be cleaned with a vacuum cleaner. Soap
and water may be used if all water is removed
from the honeycomb cells before reassembling.
Be careful not to damage the honeycombs.
1. Remove the sheet metal screws located in
the front metal retainer which holds the
honey comb assembly in place.
CLEANING STAINLESS STEEL
SURFACES
Use non-abrasive cleaning materials, and always polish with grain of the steel. Use warm
water or add a mild detergent to the water and
apply with a cloth. Always wipe rails dry after
wetting.
Use alkaline chlorinated or non-chlorine
containing cleaners such as window cleaners
and mild detergents. Do not use cleaners
containing salts as this may cause pitting and
rusting of the stainless steel nish. Do not use
bleach.
Clean frequently to avoid build-up of hard,
stubborn stains. A stainless steel cleaning
solution may be used periodically to minimize
scratching and remove stains. Rinse and wipe
dry immediately after cleaning. Never use hydrochloric acid (muratic acid) on stainless steel.
2. Lift the honeycomb assembly out of the
L-bracket to remove it.
3. Clean and dry the honeycomb.
4. After cleaning, reassemble in reverse order
of removal.
Inte rnal
Frame
SIDE VIE W
Hone ycomb
Top Pane l
Screw
Adhe sive
Inte rior
Top Pane l
Hone ycomb
Reta iner
CLEANING COILS
NEVER USE SHARP OBJECTS AROUND
COILS. Use a soft brush or vacuum brush to clean debris from coils. Do not puncture coils!
Do not bend ns. Contact an authorized
service technician if a coil is punctured,
cracked, or otherwise damaged.
ICE in or on the coil indicates the refrigeration
and defrost cycle is not operating properly.
Contact an authorized service technician to
determine the cause of icing, and to make adjustments as necessary. To maintain product
integrity, move all product to a cooler until
the unit has returned to normal operating
temperatures.
Page 39
P/N 0520677_J 5-3
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
Mimimum Suggested Cleaning and Maintenance Frequency
with Separate TOP-MOUNTED Condensing Unit*
Average Total
Type of Maintenance Maintenance Estimated
Case Scheduled Frequency Duration Maintenance
Component Maintenance (Times / Year)* (hours)* Time/Year (hours)
Evaporator Coil / Case Interior
Honeycomb
Return Air Grille
Drip Piping
Condenser Coil
Condensate Evaporation
Pan
Condensate Evaporation
Pan Heater
Condensate Pump
Compressor
Electromechanical
Thermostats
Compressor Power Relays
Cleaning
Cleaning
Cleaning
Cleaning
Cleaning
Cleaning
None
Cleaning
None
Replacement
Replacement
1
1
12
6
4
4
N/A
6
N/A
0.2
0.2
2
0.05
0.1
0.1
0.1
0.2
N/A
0.05
N/A
1
1
2
0.05
1.2
0.6
0.4
0.8
N/A
0.03
N/A
0.2
0.2
*This table is provided for reference only. The suggested maintenance frequency is
the minimum required to reduce unexpected equipment failure. Performance and
efciency may be enhanced with more frequent cleaning. Individual cleaning
schedules must take into account local environment and usage, as well as all
applicable health codes.
Page 40
5-4Maintenance
U.S. & Canada 1-800-922-1919 • Mexico 1-800-890-2900 • WWW.HUSSMANN.COM
P/N 0520677_J
CLEANING UNDER MERCHANDISERS
Remove splashguards not sealed to oor. Use
a vacuum with a long wand attachment to remove accumulated dust and debris from under
the merchandiser.
Do NOT use HOT water on COLD glass surfaces.
This can cause the glass to shatter and could
result in personal injury. Allow glass doors to
warm before applying hot water.
REMOVING SCRATCHES FROM BUMPER
Most scratches and dings can be removed
using the following procedure.
1. Use steel wool to smooth out the surface
area of the bumper or top rail.
2. Clean area.
3. Apply vinyl or car wax and polish surface
for a smooth glossy nish.
Page 41
P/N 0520677_J 6-1
SERVICE
REPLACING FAN MOTORS AND BLADES
See cross section for location of evaporator
fans. Should it ever be necessary to service
or replace the fan motors or blades be certain
that the fan blades are re-installed correctly.
For access to RLN / RMN fans:
1. Turn off power.
2. Remove bottom display pans.
3. Disconnect fan from wiring harness.
4. Remove fan blade.
Always disconnect the electrical power
at the main disconnect when servicing or
replacing any electrical component. This
includes, but is not limited to, such items
as fans, heaters, thermostats and lights.
5. Remove screws holding fan motor/bracket
assembly to plenum and remove assembly.
6. Replace fan motor/bracket assembly and
reinstall screws.
7. Reinstall fan blade.
8. Reconnect fan to wiring harness.
9. Turn on power.
10. Verify that motor is working and blade is
turning in the correct direction.
11. Close air gaps under fan plenum. Warmer
air moving into refrigerated air reduces
effective cooling. If the plenum does not
rest against the case bottom without gaps,
apply foam tape to the bottom of the fan
plenum to reduce improper air movement.
Use silicone sealant to close other gaps.
12. Replace display pans. Bring merchandiser
to operating temperature before restocking.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
Hussmann recommends against frame heater
cycling with Innovator doors to prevent door
seals from freezing to the frames and tearing.
6. Bend tabs back to vertical to hold heater in
bracket.
7. Replace the coil cover and lower fan plenum.
REPLACING ELECTRIC DEFROST
HEATERS
Electric defrost requires a heater on the front
and rear of the coil as shown. The heaters are
held in place by tabs in the coil brackets.
Front Defrost Heater
1. Disconnect power.
2. Lift fan plenum up and back to access the
heater.
3. Bend tabs holding heater to horizontal.
4. Remove heater from coil bracket.
Electric Defrost
8. Turn on power.
9. Verify that heater is working correctly.
10. Close air gaps under fan plenum. Warmer
air moving into refrigerated air reduces
effective cooling. If the plenum does not
rest against the case bottom without gaps,
apply foam tape to the bottom of the fan
plenum to reduce improper air movement.
Use silicone sealant to close other gaps.
11. Replace display pans. Bring merchandiser
to operating temperature before
restocking.
Rear Defrost Heater
1. Disconnect Power.
2. Remove coil cover.
Back Heater
3. Remove clips holding heater to coil tube.
4. Remove heater from slots in coil bracket.
5. Position new heater in slots.
Front Heater
Page 43
P/N 0520677_J 6-3
6. Replace clips.
7. Replace the coil cover.
Always disconnect the electrical power
8. Turn on power.
at the main disconnect when servicing or
replacing any electrical component. This
9. Verify that heater is working correctly.
includes, but is not limited to, such items
as fans, heaters, thermostats and lights.
10. Replace display pans. Bring merchandiser
to operating temperature before
restocking.
REPLACING DRAIN PAN HEATER —
ELECTRIC AND GAS DEFROST
(Low Temperature Only )
The drain pan heater is located as shown below.
Remove Drain Pan Heater
1. Disconnect power.
2. Pull heater out from
under jiffy clips.
3. Position new heater
under jiffy clips. Be
sure offset is properly
positioned around
the drain. If jiffy clips
are removed, make cer-
tain sealer is replaced.
4. Reconnect power.
5. Verify that heater is
working correctly.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
Refer to door manufacturer’s manual for
servicing of vertical lamps.
SERVICING DOORS AND FRAMES
See door manufacturer’s service manual for
servicing information. One manual is shipped
with each merchandiser.
REPLACING DOOR OR DOOR FRAME PARTS
Parts for Reach-in doors and door frame
assemblies must be ordered direct from the
door manufacturer This includes the glass
doors, door frame assemblies, lamps, ballasts,
door handles, hold open slides, and power
cords. Refer to specic warranty supplied with the door. The manufacturers have a warranty
against moisture penetration, a warranty
against tempered glass breakage, and a
warranty on ballasts. Lamps are not covered by
Hussmann or the door manufacturer.
NOTE:
Hussmann Aluminum melts at 1125°F (607°C)
Aladdin 3-in-1 rod at 732°F (389°C)
X-Ergon Acid core at 455°F (235°C)
Technique:
1. Locate Leak.
2. REMOVE ALL PRESSURE.
3. Brush area UNDER HEAT.
4. Use PRESTOLITE TORCH ONLY.
Number6 tip.
5. Maintain separate set of stainless steel
brushes and USE ONLY ON
ALUMINUM.
REPAIRING ALUMINUM COIL
The aluminum coils used in Hussmann
merchandisers may be easily repaired in the
eld. Materials are available from local
refrigeration wholesalers.
Hussmann recommends the following solders
and technique:
Solders
Aladdin Welding Products Inc.
P.O. Box 7188
1300 Burton St.
Grand Rapids, MI 49507
Phone: 1-800-645-3413
6. Tin surface around area.
7. Brush tinned surface UNDER HEAT,
thoroughly lling the open pores around
leak.
8. Repair leak. Let aluminum melt solder,
NOT the torch.
9. Don’t repair for looks. Go for thickness.
10. Perform a leak check.
11. Wash with water.
12. Cover with a good exible sealant.
Page 45
P/N 0520677_J 7-1
OPTIONAL DRIP PIPING
WASTE OUTLET AND WATER SEAL
Drip piping must be installed for cases without evaporation pans. Drip piping is located
between the front merchandiser base and the
splashguard xture and runs parallel to the merchandiser (see Data Sheet for exact locations).
INSTALLING DRIP PIPING
Poorly or improperly installed drip pipes can
seriously interfere with the merchandiser’s operation and result in costly maintenance and
product losses. Please follow the recommendations listed below when installing drip pipes to
ensure proper installation.
• Never use drip piping smaller than the
nominal diameter of the pipe or water seal
supplied with the merchandiser.
Splashguard brackets MUST be installed
before piping merchandiser.
• Provide a suitable air break
between ood rim of the
oor drain and outlet of
drip pipe. To meet code on
low base merchandisers, it
may be necessary to install
a eld-supplied drip pipe
reducer. An alternative is
to cut the last section of
drip pipe at an angle.
• When connecting drip piping, the water seal must be used as part of the drip piping
to prevent air leakage or insect entrance.
Never use two water seals in series in any
one drip pipe.
rieswillcauseanairlockanD
preventDraining.
Doublewatersealsinse-
• Pitch the drip piping in the direction of
ow. There should be a minimum pitch of
1
/4in. perft (20mm per 1m).
• Avoid long runs of drip piping. Long runs
make it impossible to provide the pitch
necessary for good drainage.
• Prevent drip pipes from freezing sweating
or freezing:
A. Do NOT install drip pipes in contact
with uninsulated suction lines. Suction lines
should be insulated with a non-absorbent
insulation material.
B. Where drip pipes are located in dead air
spaces, such as between merchandisers or
between a merchandiser and a store wall,
provide means to prevent drip pipe from
sweating. External ventilation fans may be
required to prevent sweating.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
Page 46
7-2Service
Do NOT use Thread Sealer on Drain Fitting!
(Drain Fitting)
Factory Installed (four turns)
Approx.
1
/
2
in. Clearance to Floor
1. Tee is factory-installed. If adjustment is necessary,
tighten factory-installed tee no more than ¼
turn. Do not overtighten threads, or the drain
tting or tee may become damaged.
2. Do NOT use thread sealer on ABS drain tting.
If sealer is used the ABS drain tting may crack
or leak! (If a tee needs to be installed it should be
hand tightened) Do not overtighten threads.
2. Dry t the supplied
water seal / trap to ensure approximately
1
/2
in. of clearance from the
bottom of the trap to the
oor as shown.
Merchandiser
Bottom
Factory-Installed
Tee Fitting
NOTE: It may be necessary to rotate water
seal (trap) inside the tee a few degrees to ensure clearance at two locations. There must be
clearance 1) between the bottom of the water
seal and the oor, and 2) between the top of
the water seal outlet and the bottom of the
merchandiser. Do not over-rotate or gravity seal
may be compromised. Always rotate trap bottom toward merchandiser support rail.
Front of
Merchandiser
Waste
Outlet
Maintain Clearance
to Bottom of Case
Field-Installed
Water Seal
Floor
Rotate Water Seal
towards back of
Merchandiser if required
3. Install remaining PVC drain parts using
recommended PVC cleaner, primer and
cement per manufacturer’s recommendations.
4. Thread plug into the adapter until snug but
not to exceed four full rotations.
It is the installing contractor’s responsibility
to consult local agencies for
local code requirements.
5. Installed drip piping may require additional
support depending on the number and location of the hub oor drains. The installer
should always provide adequate support to
all drip piping arrangements to prevent excess stress on all drip piping
components. The installer must provide
additional support when “evac” type waste
water systems are applied.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.Freedom Line Reach-in
Page 48
7-4Service
The instructions on the following pages detail the
installation and operation of the Electronic
Unit Controller. These instructions are reprinted with permission from: Emerson
Climate Technologies, Inc.
Safety Standards. Particular emphasis has been placed on the user's safety. Safey icons are explained below
and safety instructions applicable to the products in this bulletin are grouped on Page 3. These instructions
should be retained throughout the lifetime of the compessor. You are strongly advised to follow these safety instructions.
™
brand products are manufactured according to the latest U.S. and European
Safety Icon Explanation
DANGER
WARNING
CAUTION
DANGER indicates a hazardous situation which, if not avoided, will result
in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous
situation which, if not avoided, could result in minor or moderate injury.
NOTICE
CAUTION
NOTICE is used to address practices not related to personal injury.
CAUTION, without the safety alert symbol, is used to address practices
Instructions Pertaining to Risk of Electrical Shock, Fire, or Injury to Persons
AE8-1376 R2
WARNING
WARNING
WARNING
CAUTION
ELECTRICAL SHOCK HAZARD
• Disconnect and lock out power before servicing.
• Allow drive components to electrically discharge for a minimum
of two minutes before servicing.
• Use compressor with grounded system only.
• Molded electrical plug must be used in all applications.
• Refer to original equipment wiring diagrams.
•
• Failure to follow these warnings could result in serious personal injury.
PRESSURIZED SYSTEM HAZARD
• System contains refrigerant and oil under pressure.
• Remove refrigerant from both the high and low compressor side before
removing compressor.
•
• Never install a system and leave it unattended when it has no charge,
a holding charge, or with the service valves closed without electrically
locking out the system.
• Use only approved refrigerants and refrigeration oils.
• Personal safety equipment must be used.
• Failure to follow these warnings could result in serious personal injury.
BURN HAZARD
• Do not touch the compressor until it has cooled down.
• Ensure that materials and wiring do not touch high temperature areas of
the compressor.
• Use caution when brazing system components.
• Personal safety equipment must be used.
• Failure to follow these warnings could result in serious personal injury or
property damage.
COMPRESSOR HANDLING
• Use the appropriate lifting devices to move compressors.
• Personal safety equipment must be used.
• Failure to follow these warnings could result in personal injury or
property damage.
Safety Statements
• Refrigerant compressors must be employed only for their intended use.
•
install, commission and maintain this equipment.
•
• All valid standards and codes for installing, servicing, and maintaining electrical and
refrigeration equipment must be observed.
The introduction of the Electronic Unit Controller to
Copeland
™
brand condensing units will provide many
benefi ts to the contractor and end-user. It has been
designed specifi cally for demanding refrigeration
applications to ensure precision in installation and
operation. While the Electronic Unit Controller will
replace existing adjustable low pressure controls, fan
cycle switches and other relays, it also has additional
features. These features include bump start (where
applicable), data storage and short cycling protection
(See Figure 3). This controller does NOT replace the fi xed high pressure control required by UL.
The Electronic Unit Controller can be used on any
condensing unit application with the appropriate
sensors and relays that will be factory installed on
the condensing unit. This document will explain how
Electronic Unit Controllers affects your installation
process and how it can also assist in troubleshooting if
the need arises.
Controllers will be preprogrammed with the proper
settings, resulting in little to no setup time. The unit will
come with an attached label showing how to adjust the
low pressure cut-in and cut out (See Figure 1). There
will also be an additional label on the inside of the
enclosure which will also list all of the factory default
settings for the controller, including those that are not
adjustable (See Figure 2). The inside label will also
include a basic wiring diagram for the controller, basic
Fan Cycling2 Mechanical SwitchesMid Coil Temperature Sensor
Time DelayTiming moduleBuilt In
Discharge Line
Protection
Mechanical ThermostatT emperature Sensor
Bump StartTiming ModuleBuilt In
Multi-Refrigerant
Approval
2 Adjustable Mechanical
Pressure Switches
Utilize Mid Coil
T emperatur e Sensors
Data StoragePerformance Alert*Built In
Short Cycle
Protection
Performance Alert*Built In
Figure 3
*Copeland PerformanceAlert is not replaced by the Electronic Pressure Control. The PerformanceAlert module includes
many features not included in the Electronic Pressure Control, such as locked rotor protection, loss of phase, etc. The
Electronic Pressure Control is able to interface with PerformanceAlert to display error codes in an easy-to-read format.
descriptions of what the buttons on the controller does,
the controller part number and the part number for the
pre-loaded program. A phone number to contact and
a website for more information will be available on the
inside label as well.
1.1 Technical Specifi cations
Mounting: Panel mounting in a 71x29mm panel cut-out
Controller IP Rating: IP20
Front Panel IP rating: IP65
Power supply: 208/230Vac ±10%, 50/60Hz
110Vac ±10%, 50/60Hz
Power absorption: 3VA max
Relay outputs:
Compressor Relay: 250VAC, 16A FLA, 96A LRA
Fan Relay 1: 250VAC, 4.9 FLA, 29.4 LRA
Fan Relay 2: 250VAC, 1.9 FLA. 11.4 LRA
Special Note: EUC fan cycling relays are not
approved for use with ECM motors
Data storage: Non-volatile memory (EEPROM).
Rated impulsive voltage: 2500V; Overvoltage Category: II
Factory Installed Operating Range: -40 – 120°F Ambient
Non-Factory Installed Operating Range: -4 to 120°F Ambient
1.2 Pressure Probe Error Bypass
The pressure probe bypass is in place to allow the
controller to run proper during pull down if a system has
been off for a period of time and the suction pressure is
greater than the maximum value the suction transducer
can read (In most cases, 135 PSIG). If this occurs,
the controller will fl ash the maximum value of the
transducer for 15 minutes or until the suction pressure
is pulled down below the maximum transducer value.
The compressor will run continuously during this time
unless the thermostat input or high pressure input are
opened, or if there is a discharge line temperature trip.
If the 15 minutes expires the pressure probe error P1
is signaled and the compressor is switched on and off
cyclically with (default 5 minutes) and (default
5 minutes) period.
1.3 Bump Start
Bump start is an optional feature which can provide
additional fl ooded start protection. The compressor is
turned on for 2 seconds, then turned off for 5 seconds
3 times before the compressor runs normally. This
allows for refrigerant to exit the compressor without the
oil being removed as well.
Bump start is enabled on all transport units, without
the ability to be turned off. On most stationary units,
it is turned off by default, but can be turned on in the
Advanced Options Menu as by changing to Yes.
(See section 2.6).
2. Installation and Controller Operation Instructions
2.1 Condensing Unit Installation Instructions
A condensing unit with an Electronic Unit Controller
will be installed exactly the same as a condensing unit
with mechanical controls. Customer connections will
not change, and in a vast majority of cases, wiring to
the unit will not change as well. See section 6 for more
information. The key difference with an Electronic Unit
Controller is that setpoints are set electronically rather
than mechanically. See section 2.5 for further details.
If the unit keeps shutting down during charging, the low
pressure cut out can be lowered to allow it to run. Be
sure to adjust it back to the proper setting after charging.
2.2 Controller Display
The controller display is shown in Figure 4 below.
Table 1 provides a description of each of the labeled
lights. The controller is defaulted to display the current
suction pressure to three signifi cant digits in pounds
per square inch gage (psig).
Compressor
Alarm
History
Module Restart,
push to reset the
HPL, DLL lock out faults
(cycle power)
2.3 Button Descriptions and Key Combinations
Table 2 lists the different buttons on the controller (as shown in Figure 4) as well as their
functions. Table 3 lists the different key combinations that are available and their functions.
ONFan1 On
ONFan 2 On
ONPressures displayed in PSIG
FlashingProgramming mode
ONBrowsing the service menu
FlashingNew alarm indication
ONYou’re browsing the alarm menu
ONAn alarm is occurring
AE8-1376 R2
Table 2 – Button Descriptions
BUTTONDESCRIPTION
Displays set point
In programming mode it confirms an operation.
1) To override the cut-in value push the start function button
(see Figure 4) for 3 seconds. Compressor will then start.
START
(UP)
(DOWN)
SERVICE
Alarm menu
2) If a DLL or HPL lock out condition occurs, to reset depress
the start button (see Figure 4) for 3 seconds two consecutive
times to reset the lock out condition. (If the temperatures or
pressures are exceeding the cut out trip point values, pushing
the start button will not clear the fault)
In programming mode it browses the parameter codes
or increases the displayed value.
In programming mode it browses the parameter codes
or decreases the displayed value.
To enter the service menu. (See Section 4)
To enter the Alarm menu. (See Section 3)
Table 3 – Key Combinations
KEY COMBINATIONS:
To lock & unlock the keyboard interface
+
+
To enter into programming mode.
To return to the suction pressure display.
1. Push and immediately release the key: the display will show the “Cin ”
message.
2. Pressto see the value;
3. Push and immediately rele ase the key: the displa y will show the “
message.
4. Pressto see the value.
2.5 Changing a parameter value:
To change the parameter’s value, operate as follows:
1. Hold do wn the +keys for 3 seconds or until the “PSI” LED starts blink ing to
enter the module’s programming menu.
2. Useor to select the required parameter. Press the key to display its value.
3. Use or to change its value.
4. Press to store the new value.
TO EXIT: Press +or wait 15 seconds without pressing a key.
NOTE: the set value is stored even when the procedure is exited by waiting for the time-out to expire.
2.6 Entering the Advanced Options Menu:
The advanced options m enu will be locked 5 m inutes af ter the controller is po wered. If you need
to access this menu after this time, cycle power to the controller.
1. Enter th e Programming mode by pressing the +keys for 3 seconds (the PSI
LED starts blinking).
2. Release the k eys, then push again the +keys for at least 7 sec onds. The Pr2
label will be displayed immediately followed from the
NOW YOU ARE IN THE ADVANCE OPTIONS MENU.
3. Use or to select the required parameter.
4. Press the key to display its value.
5. Use or to change its value.
6. Press to store the new value.
TO EXIT: Press +or wa it 15 seconds without pressing a key.
NOTE1: if no parameter is present in Pr1, after 3 seconds the “noP” message is displayed.
Keep the keys pushed until the Pr2 message is displayed.
NOTE2: the set value is stored even when the procedure is exited by waiting for the time-out to expire.
Ci.n parameter.
Cou ”
2.6.1 Moving Parameters between the Programming Menu and the Advanced Options Menu
While in the advanced options menu, certain parameters will have a (. period) in between the 2
rd
and 3
character, for example
the Advanced Options Menu.
To add or remove a parameter from the programming menu, press the SET + keys
together while the parameter name is on the display in the advanced options menu. The
(.
period) between the 2
To Exit: Press SET + or wait 15 seconds without pressing the keys.
2.7 Locking the Keypad
1. Keep pressed for more than 3 seconds the +keys.
2. The “PO F” message will be dis played and the keyboard will be lock ed. At this point it will be
possible only to see the set points.
3. If a key is pressed more than 3 seconds the “POF” message will be displayed.
2.8 Unlocking the Keypad
Keep pressed together for more than 3 seconds the +keys, until the “Pon” message
is displayed.
and 3rd parameter will either be added or removed.
Ci.n
. These parameters are in the Programming Menu as well as
7
nd
Page 56
AE8-1376 R2
Application Engineering
BULLETIN
rSA
DLT
Loc
rCA
rCH
rFH
n
HP
dLt
LOC
HP
dLt
Loc
StH
StL
StH
StL
CHH
CHL
CHH
CHL
F1H
F1L
F2H
F2L
2.9 Resetting the Alarm and Runtime Counters
See sections 3 and 4 for more information on the Alarm and Service Menus.
The advanced options m enu will be lock ed 5 minutes af ter the controller is power ed. If you need
to reset counters after this time, cycle power to the controller.
1. Enter the Programm ing mode by pressing the +keys for 3 seconds (the PSI
LED starts blinking).
2. Release the k eys, then push again the +keys for more than 7 seconds. T he Pr2
label will be displayed immediately followed from the “
NOW YOU ARE IN THE ADVANCE OPTIONS MENU.
3. Use or to select the required parameter listed below.
r
4. Press the key to display its value.
5. Use Change the
6. Press to store the new value and reset the counter
7. Repeat steps 3 to 6 to reset any additional counters
3. Alarm Menu
The controller records in the Alarm menu the total number of activations of the following alarms.
-High Pressure Trips ( up to 999) -
-High DLT temperature alarm ( up to 999) -
-Total number of manual restarts (HPL and dLL) up to 255 -
To see the alarm counters:
– Reset Alarm Counters (HP,
– Reset Compressor Starts Counters
– Reset Compressor Run Hours Counters
– Reset Fan Run Hours Counters
to y.
1. Push and release the
2. The controller shows the
3. Push the key to see the number of high pressure trips.
4. The controller shows the
5. Push the key to see the number of DLT Trips.
6. The controller shows the
7. Push the key to see the number of manual resets.
key.
.
label.
label.
label.
, and
.
)
Cin
”
parameter.
.
4. Service Menu
In the SERVICE menu the following values are stored:
•Number of compressor starts:
Example: If
•Compressor Run Hours:
Example: If
•Fan Motor 1 Run Hours:
•Fan Motor 2 Run Hours:
To see the Service Counters:
1. Push and hold the
2. See the above list for the counter names and meanings.
= 500: the total number of compressor starts = 12,500
= 500, the total number of compressor run hours is 8,500
key for 3 seconds
(0-999 resolution 1000);
( 0-65; res. 1000)
(0-65; res. 1000)
(0-65; res. 1000)
8
( 0- 999; res. 1);
(0-999; res. 1)
(0-999; res. 1);
(0-999 resolution 1)
Page 57
AE8-1376 R2
Application Engineering
BULLETIN
5. Parameter List
All of the parameters are listed below, along with their descriptions and default values. Depending on the condensing
unit model, some of these values may be different or not applicable.
Table 4 – Parameters
LabelDescriptionDefaultRange
Default Display Value
Current Suction Pressure (PSIG)
Adjustable In Programming Menu
Compressor cut in (PSIG)
Cin
Compressor cut out (PSIG)
CoU
Adjustable From Advanced Options Menu
Outputs delay at start up (seconds) (Only adjustable on single phase scroll units)
odS
Anti-short cycle delay (Minimum time between compressor off then on) (seconds)
AC
Compressor ON time with faulty probe (minutes)
Con
Compressor OFF time with faulty probe (minutes)
CoF
Suction Pressure Transducer Offset (PSI)
P1F
Bump start enabled
b P
Number of activation of DLT alarm in a hour to lock compressor (Units with discharge
nPS
line temperature protection only)
UL safety digital input activation before compressor lock (Units with fixed high
HPn
pressure controls only)
Fan 1 Cut Out (°F) (Fan Cycling Units Only)
SF1
Fan 1 differential (°F) (Fan Cycling Units Only)
HF1
Fan 2 Cut Out (°F) (Fan Cycling Units Only)
SF2
Fan 2 differential (°F) (Fan Cycling Units Only)
HF2
Reset Alarm Counters (HP, DLT, and Loc)
rSA
Reset Compressor Starts Counters
rCA
Reset Compressor Run Hours Counters
rCH
Reset Fan Run Hours Counters (Fan Cycling Units Only)
rFH
Factory Set Definitions
Minimum set point (PSIG)
LS
Maximum set point (PSIG)
US
Minimum time between two compressor starts (minutes)
ono
Number of fans on during probe fault
nFA
Measurement unit for pressure: PSIG, bar, kPA
Unt
Measurement unit for temperature
CF
Bump Start Compressor on time (seconds)
on
Bump Start Compressor off time (seconds)
oFF
Number of cycle during bump start
nub
Compressor stop time for next bump start (hours)
bEn
DLT alarm temperature to stop compressor (°F)
doF
DLT temperature for compressor restart (°F)
don
DLT Stop compressor delay (seconds)
ALd
Minimum time of compressor off with dLL alarm (minutes)
dLF
Cut In for Condenser Temperature/Pressure alarm (°F)
AU2
Cut Out for high Condenser Temperature/Pressure alarm (°F)
AH2
High condenser temperature alarm delay (minutes)
Ad2
Minimum off time after a High Pressure Trip (minutes)
Always disconnect and lockout the power supply before
beginning electrical installations or troubleshooting.
Copeland PerformanceAlert (CPA)
High Voltage
DLT Sensor
Line
Comm. Port
AE8-1376 R2
Electronic Unit Controller
Figure 5 – Wiring Schematic Example for the Electronic Unit Controller with Copeland PerformanceAlert
Suction Pressure Transducer: Use terminal 9 (+5V) for supply, terminal 1 1 for ground and terminal 12 for signal
Condenser Temperature Sensor: Connect the probe to terminal 11 (ground) and 10
Thermostat input: use terminals 14-17
UL HP input: use terminals 15-17
DLT Sensor: Connect the probe to terminals 16-17
Copeland Performance Alert (CPA) connection: Connect the CPA as shown in the wiring diagram. For more information on PerformanceAlert, see Application Engineering Bulletin AE8-1347.
Power supply: use terminals 4-5
Compressor: use terminals 1-3
FAN 1: use terminals 6-7
FAN 2: use terminals 1-2
6.1 Additional Controller Inputs
If any other devices are used to control the condensing unit, such as a thermostat or other type device, it will need
to be a dry contact (no voltage) and will need to be connected to terminals 14 and 17. These terminals are located
on the hotkey cable. These two terminals will be connected together by push-on type connectors allowing for ease
of performing the fi nal connection. See Figure 5 for wiring details.
NOTE: If using a controller such as a thermostat with another device such as a pump down solenoid, no
connections to the controller are required.
In the event of an issue, the below codes will fl ash to indicate the alarm condition.
See Section9, Troubleshooting Guide, for further instruction.
Table 5 – Alarms And Notifications
CodeDescription
AE8-1376 R2
P
P
PP1
PP2
PP3
HHA
d
d
HHP
H
C
EEE
If a Copeland PerformanceAlert is installed in the unit, any error codes from the PerformanceAlert
will be displayed on the screen of the Dixell controller. This eliminates the need to count light
flashed on the PerformanceAlert itself. For more information on PerformanceAlert, see AE8-
Discharge line temperature protection has traditionally
been handled by a mechanical thermostat, which was
always an automatic reset, and other than the system
not running, gave no indication that a trip had occurred
or is occurring. The Electronic Unit Controller uses a
temperature sensor, which allows for more fl exibility in
what the controller can do. If the unit trips, the unit will
display an error code and log that an error has occurred.
In addition, the controller will allow an automatic reset
up to 4 times per hour. On the fourth trip, the controller
will require a manual reset. The parameter can be
changed in the Advanced Options Menu (see section
2.6) to adjust the total number of trips allowed in an
hour before a lockout. If an always automatic reset is
needed, then can be set to 0. The default value
for the discharge line cut-out is 220°F and the cut-in
is 170°F.
7.2 UL High Pressure Safety Control
High pressure control is a UL safety device. As such,
Emerson Climate Technologies condensing units
equipped with the Electronic Unit Controller still come
with the high pressure mechanical control installed on
the unit. The high pressure controls will all be fi xed to
work with the control, and the value of the cut-out will
be determined by the working pressure of the high side
of the condensing unit. This should have no affect on a
customer’s UL requirements.
The high pressure control will break power to the
compressor output relay, which will shut down the
compressor regardless of the program state. This
change will also allow the controller to read the high
pressure control state, and display the appropriate
error codes as needed. In addition, the controller will
allow an automatic reset up to 4 times per hour. On
the fi fth trip, the controller will require a manual reset.
The parameter
Options Menu (See section 2.6) to adjust the total
number of trips allowed in an hour before a lockout. If
an always automatic reset is needed, then should
be set to 0.
Fans not running on a fan
cycling unit and the fan lights
are not on
Fans not running on a fan
cycling unit and the fan lights
are on
Controller fl ashes “HP” at
power-up
Controller fl ashes “HP” or
“HPL”
• Condensing temperature is currently
below the fan cut-in
• Condensing temperature sensor not
properly installed – check installation
• Power cable harness not plugged in
properly or securely into the back of the
controller – check connections
• Jumper cable not plugged in properly or
securely into the back of the controller –
check connections
• High pressure switch is seeing above the
cut-out pressure
• For a replacing an -00 controller, ensure
that the jumper cable is the latest
revision. It should have a blue wire in the
harness. See replacement instructions
for more details.
• System operation causing high discharge
pressures, check system operations
• Transducer cable miswired –
inspect cable, replace if needed
• Faulty temperature sensor check condenser temperature
sensor resistance values against
table in Section 8.
• Power cable miswired – inspect
cable, replace if needed
• Jumper cable miswired – inspect
cable, replace if needed
• Faulty fi xed Hp switch – inspect
switch, replace if needed
• Bad high pressure switch, verify
system pressure when the
pressure switch trips.
• See Section 7.2 for more details.
Controller fl ashes “DLT” or
“DLL”
• System operation causing high discharge
line temperatures, check system
operations
• Faulty temperature sensor check DLT sensor values against
table in section 8.
• See Section 7.1 for more details
Controller fl ashing “HPL” or
“DLL”
• System operation causing high discharge
pressures (HPL) or high discharge line
temperatures (DLL) repeatedly, check
system operations
• To clear an “HPL” or “DLL” lockout, you
can hold the Restart button for 3 seconds
twice, or cycle power to the unit. If using
the reset button, the alarm condition will
have to clear (DLT temperature drops or
Hp switch resets), and any minimum off
time will need to complete (5 minutes for
the fi xed Hp switch)
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