Hussmann MD-14, MD-10 Installation & Operation Manual

MD
®
Medium Temperature
Self Contained Open Vertical
Merchandisers
MD-10
Keep in store for future reference!
MANUAL - I/O SELF CONTAINED MD
MD-14
Installation &
Operation Manual
P/N 2402646_H
June 2018
Spanish 0531297
French 0531298
P/N 2402646_H iii
Merchandiser must operate for 24 hours before loading product!
Regularly check merchandiser temperatures.
Do not break the cold chain. Keep products in cooler before loading into merchandiser.
These merchandisers are designed for pre-chilled products only.
IMPORTANT
KEEP IN STORE FOR FUTURE REFERENCE
Quality that sets industry standards!
12999 St. Charles Rock Road • Bridgeton, MO 63044-2483
U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900
www.hussmann.com
© 2018 Hussmann Corporation
TABLE OF CONTENTS v
ANSI DEFINITIONS ................. vi
INSTALLATION
UL Listing ......................... 1-1
Federal & State Regulation ........... 1-1
Hussmann Product Control ........... 1-1
Shipping Damage ................... 1-1
Location ........................... 1-1
Self Contained (Location) ............. 1-2
Model Description .................. 1-3
Unloading ......................... 1-3
Exterior Loading .................... 1-3
Shipping Skid ...................... 1-3
Merchandiser Leveling ............... 1-4
Serial Plate Location ................. 1-4
Refrigeration Unit Access ............. 1-4
Sealing Merchandiser to Floor ......... 1-4
ELECTRICAL / REFRIGERATION
Merchandiser Electrical Data .......... 2-1
Field Wiring ........................ 2-1
Electrical Connections . . . . . . . . . . . . . . . . 2-1
Electrical Outlet ..................... 2-1
Power Switch ....................... 2-1
Refrigeration (Self Contained Models) .. 2-2
Water Outlet and Water Seal .......... 2-2
Stocking .......................... 3-11
Thermometer ...................... 3-12
Lighting .......................... 3-12
Night Cover ....................... 3-12
MAINTENANCE
Care and Cleaning ................... 4-1
Do NOT Use: ...................... 4-1
Do: ............................... 4-1
Cleaning Under Fan Plenum .......... 4-2
Cleaning Stainless Steel Surfaces ....... 4-2
Cleaning Coils ...................... 4-3
Cleaning Evaporation Pan ............ 4-4
Removing Scratches from Bumper ...... 4-4
SERVICE
Replacing Fan Motors and Blades ...... 5-1
Replacing Electronic Ballasts/LED Power
Supplies ........................... 5-2
Replacing Fluorescent Lamps ......... 5-2
Replacing LED Fixture ............... 5-2
START UP / OPERATION MD-10 & MD-14
Controller Operation ................. 3-1
Connections ........................ 3-4
LED .............................. 3-5
KDEPlus Buttons ................... 3-6
Setpoint: Setting and Edit Lock ........ 3-7
Display Probes Value ................. 3-7
Key-Activated Functions .............. 3-7
Typical Sensor to Control Configurations 3-8
Controls and Adjustments ........... 3-10
Shelves ........................... 3-11
Load Limits ....................... 3-11
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
TECHNICAL DATA
Part Numbers ...................... A-1
Plan View - MD ................... A-3
Cross Section ...................... A-4
Refrigeration/Defrost/Physical Data .....A-4
Electrical/Product Data ...............A-5
MD-10 Wiring Diagram ............. A-6
MD-14 Wiring Diagram ............. A-7
WARRANTY
MD Open Vertical Merchandisers
vi
REVISION HISTORY
REVISION H —
1. Page 3-8 & 3-9 Removed marker colors
REVISION G —
1. Page 1-4-Replaced controller display picture
-Replace Safenet display & cable picture
2. Page 3-1 to 3-5-Removed Safenet III information
3. Page 3-6-Change sensor colors Yellow to Orange and Black to Green
-Replaced Sensors to control connections picture
4. Page 3-7-Changes sensor color Yellow to Orange
-Replaced Sensors to control connections picture
5. Page 3-8-Replaced SafeNet III-Remove selected picture
6. Page A-1-Removed selected parts from table and parts
7. Page A-6 & A-7-Replace diagrams with new revisions attached
ORIGINAL ISSUE — AUGUST 2005
* * * * * * * * * * * * * * * * * * * * * * * * * * ANSI Z535.5 DEFINITIONS
• DANGER – Indicate[s] a hazardous
situation which, if not avoided, will result in death or serious injury.
• WARNING Indicate[s] a hazardous situation which, if not avoided, could result in death or serious injury.
• CAUTION Indicate[s] a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE – Not related to personal injury – Indicates[s] situations, which if not avoided, could result in damage to equipment.
P/N 2402646_H U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
P/N 2402646_H 1-1
INSTALLATION
UL LISTING
These merchandisers are manufactured to meet ANSI/ UL 471 standard requirements for safe­ty. Proper installation is required to maintain the listing.
FEDERAL / STATE REGULATION
These merchandisers at the time they are man­ufactured, meet all federal and state/ provincial regulations. Proper installation is required to ensure these standards are maintained. Near
the serial plate, each merchandiser carries a label identifying the environment for which the merchandiser was designed for use. A Type II fan speed control kit is required for each mer­chandiser to operate at Type II conditions.
ANSI/NSF-7 Type I – Display Refrigerator /
Freezer
Intended for 75°F (24°C) / 55%RH Ambient Application
inspected at our factory. Any claim for loss or damage must be made to the carrier. The carrier will provide any necessary inspection reports and/or claim forms.
Apparent Loss or Damage
If there is an obvious loss or damage, it must be noted on the freight bill or express receipt and signed by the carrier’s agent; otherwise, carrier may refuse claim.
Concealed Loss or Damage
When loss or damage is not apparent until after equipment is uncrated, retain all packing materials and submit a written response to the carrier for inspection within 15 days.
ANSI/NSF-7 Type II – Display Refrigerator / Freezer
Intended for 80°F / 55%RH Ambient Application
ANSI/NSF-7 – Display Refrigerator
Intended for Bulk Produce
HUSSMANN PRODUCT CONTROL
The serial number and shipping date of all equipment is recorded in Hussmann’s files for warranty and replacement part purposes. All correspondence pertaining to warranty or parts ordering must include the serial number of each piece of equipment involved. This is to ensure the customer is provided with the correct parts.
SHIPPING DAMAGE
All equipment should be thoroughly exam­ined for shipping damage before and during unloading. This equipment has been carefully
Recommended operating ambient
temperature is between
65°F (18°C) to 75°F (23.9°C).
Maximum relative humidity is 55%.
LOCATION
These merchandisers are designed for displaying products in air conditioned stores where temperature is maintained at or below the ANSI / NSF-7 specified level and rela­tive humidity is maintained at or below 55%. Placing refrigerated merchandisers in direct sunlight, near hot tables or near other heat sources could impair their efficiency. Like other merchandisers, these merchandisers are sensitive to air disturbances. Air currents passing around merchandisers will seriously impair their operation. Do NOT allow air conditioning, electric fans, open doors or windows, etc. to create air currents around the merchandiser.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
MD Open Vertical Merchandisers
1-2 InstallatIon
SELF CONTAINED (LOCATION)
Product should always be maintained at prop­er temperature. This means that from the time the product is received, through storage, prepa­ration and display, the temperature of the prod­uct must be controlled to maximize the life of the product.
Be sure to position self contained
merchandisers properly.
SELF CONTAINED models have vented base panels to allow air circulation through the condensing unit.
Allow for a minimum 5 in. clearance from walls, merchandisers, and any other large objects near the merchandiser’s vented base panels (for self contained models). Blocking or restricting air flow will adversely affect per­formance and may damage the refrigeration system.
For California Businesses:
This product may contain chemicals known
to the State of California to cause cancer, birth defects, or other reproductive harm.
This warning is the result of the California State law known as the California Safe Drinking Water and Toxic Enforcement Act of 1986, which is commonly referred to as “Proposition 65.”
This warning does not mean that Hussmann products will cause cancer or reproductive harm, or is in violation of any product-safety standards or requirements. As claried by the California State government, Proposition 65 can be considered more of a ‘right to know’ law than a pure product safety law. When used as designed, Hussmann believes that our products are not harmful. We provide the Proposition 65 warning to stay in compliance with California State law. It is your responsibility to provide accurate Proposition 65 warning labels to your customers when necessary. For more information on Proposition 65, please visit the California State government website.
P/N 2402646_H U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
P/N 2402646_H 1-3
MODEL DESCRIPTION
The MD models are open, vertical, medium temperature display merchandisers. They are self contained merchandisers with their own condensing unit. Each self contained model has a condensing unit that is factory installed beneath the display area of the case. The unit is ready for operation when electrical service is connected.
Do not store items or ammable materials
atop the unit.
UNLOADING
Unloading from Trailer:
Lever Bar (also known as a Mule, Johnson Bar, J-bar, Lever Dolly, or Pry Lever)
Move the merchandiser as close as possible to its permanent location and remove all packaging. Check for damage before discarding packaging. Remove all separately packed accessories such as kits and shelves.
Improper handling may cause damage to the merchandiser when unloading. To avoid dam­age:
EXTERIOR LOADING
Do NOT walk on top of merchandisers or
damage to the merchandisers and serious personal injury could occur.
merchandisers are not structurally designed to support excessive external loading such as the weight of a person. Do
not place heavy objects on the merchandiser.
SHIPPING SKID
Each merchandiser is shipped on a skid to protect the merchandiser’s base, and to make positioning the case easier.
Remove the top of the crate and detach walls from each other. Lift crate from the skid. Unscrew the case from the skid. The fixture can now be lifted off the crate skid. Lift only at base of skid! Remove any braces and/or skids attached (blanket wrapped merchandiser may have skids).
DO NOT TILT MERCHANDISER ON ITS SIDE OR END WHEN REMOVING SKID.
Once the skid is removed, the merchandiser must be lifted —NOT PUSHED— to reposition. To remove the skid, remove screws attaching skid to the merchandiser.
1. Do not drag the merchandiser out of the trailer. Use a Johnson bar (mule).
2. Use a forklift or dolly to remove the merchandiser from the trailer.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Check floor where cases are to be set to see if it is a level area. Determine the highest part of the floor.
Do NOT remove shipping crate until the
merchandiser is positioned
for installation.
MD Open Vertical Merchandisers
1-4 InstallatIon
MERCHANDISER LEVELING
Be sure to position merchandisers proper-
ly. Level the merchandiser by all four corners.
Merchandiser(s) must be installed level to ensure proper operation of the refrigeration system, and to ensure proper drainage of defrost water.
SERIAL PLATE LOCATION
The serial plate is located at the interior top left end. It contains all pertinent information such as model, serial number, amperage rating, refrigerant type and charge.
Serial Plate
REFRIGERATION UNIT ACCESS
The lower front panel may be removed by lifting the panel straight upward and over the tabs on which it is hanging. In a self con­tained merchandiser, two screws will have to be removed from either end of the panel. The panel is installed by reversing the above proce­dure. Ensure lower front panel is flat against the floor when installed to prevent air circula­tion problems on self contained merchandisers.
Lift up and out to remove
Display
access panel
Be careful not to detach cable from display when removing access panel.
Controller (Rear)
SEALING MERCHANDISER TO FLOOR
If required by local sanitary codes, or if the customer desires, merchandisers may be sealed to the floor using a vinyl cove base trim. The size needed will depend on how much varia­tion there is in the floor, from one end of the merchandiser to the other. Sealing of the lower front and rear panels on self contained mod­els may hamper their removal for servicing or maintenance of the condensing unit.
NOTE: Do not allow trim to cover any intake or discharge grilles located in the lower front panel.
P/N 2402646_H U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
P/N 2402646_H 2-1
ELECTRICAL / REFRIGERATION
MERCHANDISER ELECTRICAL DATA
Refer to merchandiser serial plate for electrical information.
FIELD WIRING
Field wiring must be sized for component amperes stamped on the serial plate. Actual ampere draw may be less than specified.
To avoid serious injury or death from electrical shock, always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as doors, lights, fans, heaters, and thermostats.
— LOCK OUT / TAG OUT —
ALWAYS CHECK THE SERIAL PLATE FOR
COMPONENT AMPERES
ELECTRICAL CONNECTIONS
All wiring must be in compliance with NEC and local codes. Self contained models are electrical cord connected at the electrical box.
ELECTRICAL OUTLET:
Before the merchandiser is connected to any wall circuit, use a voltmeter to check that the outlet is at 100% of the rated voltage. The wall circuit must be dedicated for the merchandiser. Failure to do so voids the warranty. Do not use an extension cord. Never plug in more than one merchandiser per electrical circuit.
Self-contained models have factory-installed power cords attached at the electrical box.
NEMA 6-15P
Receptacle
MD
POWER SWITCH
The main power switch is located in the electrical box. This switch controls all power to the case. This switch must be in the OFF position, and the electrical cord must be unplugged before starting any cleaning or service work.
• Always use a dedicated circuit with the amperage stated on the unit.
• Plug into an outlet designed for the plug.
• Do not overload the circuit
• Do not use long or thin extension cords. Never use adapters.
• If in doubt, call an electrician.
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Risk of Electric Shock. If cord or plug becomes damaged, replace only with a cord and plug of
the same type.
Merchandiser must be grounded.
Do not remove the power supply cord ground.
MD Open Vertical Merchandisers
2-2 ElEctrIcal / rEfrIgEratIon
REFRIGERATION (Self Contained Models)
Each self contained model is equipped with its own condensing unit and control panel located beneath the display area. The correct type of refrigerant will be stamped on each merchandiser’s serial plate. The merchandiser refrigeration piping is leak tested. The unit is charged with refrigerant, and shipped from the factory with all service valves open.
Refrigeration lines are under pressure.
Refrigerant must be recovered before
attempting any connection or repair.
WATER OUTLET AND WATER SEAL
The condensate water outlet is located at the front corners of the evaporator coil area. The outlet has a factory installed, external water seal.
For self contained models, this water seal drains into the condensate evaporator pan located beneath the merchandiser.
NOTE: All lower base panels must be in place when the refrigerator is operating. If not, airflow from the condenser will be directed over the evaporator pan and defrost water in the pan may overflow.
When brazing pipes, be sure to use the
insulation blanket shipped with the
merchandiser to prevent damage to the
metal merchandiser bottom.
Product will be degraded and may spoil if
allowed to sit in a non-refrigerated area.
P/N 2402646_H U.S. & Canada 1-800-922-1919 • Mexico 01 800-890-2900 • www.hussmann.com
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