Hussmann MBC, MBCR Installation And Service Instructions Manual

January 2006
INSTALLATION & SERVICE
INSTRUCTIONS
FOR
MBC MULTI-DECK GONDOLA INSERT
First Call for help (US and Canada):
1-800-922-1919
Soporte Tècnico y Asistencia (Mèxico):
01-800-522-1900
For a Service Network Locator and other Information visit us at
www.hussmann.com
select Worldwide Locations
HUSSMANN - GLOVERSVILLE
P/N OII – MBC
SETTING MBC TEMPERATURE CONTROL
1. Hold down top button until R-1 appears
2. Go to R-5, push both buttons, set to F, push both again
3. Go to D=3, push both buttons, set to 6, push both again
4. Go to D-4, push both buttons, set to 30, push both again
5. Go to R-1, push both buttons, set to 8, push both again
6. Go to R-2, push both buttons, set to 45, push both again
7. Go to R-3, push both buttons, set to 30, push both again
Wait for actual temperature to appear. Push both buttons and set to 32.0. Push both again. Push both a third time and let flash until it stops flashing.
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TABLE OF CONTENTS

Model Description Page 4 Application Page 4 Inspection upon Receipt Page 4 Shipping Page 4
Leveling Page 5 Location Page 5 Rear Close-Off Panel Page 5 Condensate Removal – Self Contained Page 5 Installing drip piping Remotes Page 5
Exterior loading, Interior loading Page 6 Care and Cleaning Page 6 Electrical Page 7
Refrigeration, Expansion Valve Adjustment, Refrigerant Page 7-8
Multiplexing, Line Sizing, Oil Traps, Pressure Drop Page 8 Insulation Page 9 Controls and Adjustments Page 9 Temperature Controls Page 10 EKC Controls and Info Page 13 Controller Application setting parameters (if needed) Page 14
Warranty and Parts Information Page 11 Compressor Replacement Procedure Page 11
MODEL DESCRIPTION –
This instruction manual covers the mer­chandisers listed below. All models are available in 36” or 48” lengths.
MBC – Self-Contained Self Service Beverage Case
MBCR – Remote Self Service Beverage Case – Remote case requires a separate condenser unit connection.
APPLICATION -
The MBCR and MBC refrigerated mer­chandisers are designed for use only in air condi­tioned stores where temperature and humidity are maintained at or below 75ºF dry bulb tem­perature and 55% relative humidity.
These Beverage Cases are intended for the storage and display of non -potentially hazardous, bottled or canned products only.
INSPECTION UPON RECEIPT –
All equipment should be thoroughly exam­ined for shipping damage before and during un­loading. This equipment has been carefully i n­spected at our factory and the carrier has as­sumed responsibility for safe arrival.
If damage, either apparent or concealed, is found a claim must be submitted to the ca rrier.
Apparent Loss or Damage – If there is ob­vious loss or damage, it must be noted on the freight bill or express receipt and signed by the carrier’s agent; otherwise, the carrier may refuse the claim. The carrier will supply necessary forms.
Concealed Loss or Damage – When loss or damaged is not apparent until after equip­ment is uncrated, a claim for concealed damage is made.
Upon discovering damage, make a re­quest in writing to the carrier for inspection within 15 days and retain all packing. The ca r­rier will supply the inspection report and r e­quired claim forms.
SHIPPING –
Move the fixture as close as possible to its permanent location and then remove all crating. Check for damage before discarding packing. Remove all separately packed accesso­ries such as kits and shelves.
LEVELING –
Merchandisers must be installed level to ensure proper operation of the refrigerant sy s­tem and to ensure proper drainage of defrost water.
Levelers are shipped with the case and should be installed in the same holes that the skid bolts were installed in.
Place pry-bar under metal base and lift. DO NOT LIFT END PANEL. Turn leveler, with
wrench clockwise to raise, and counter clock­wise to lower. Repeat process with other level­ers until case is level.
NOTE: To avoid removing concrete flooring, begin lineup leveling from the highest point of the store.
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LOCATION –
Like other open merchandisers, these are sensitive to air disturbances. Air currents pas s­ing around merchandisers will seriously impair their operation. Do NOT allow air conditioning, electric fans, open doors or windows, etc. to cre­ate air currents around the merchandisers.
REAR CLOSE- OFF PANEL –
To perform electrical and refrigeration work, remove the rear closure panel by removing
the sheet metal screws. Replace when work is complete.
NOTE: Self Contained Models - Do note block the vent openings on the rear closure panel. These allow intake and exhaust air for the con­densing unit. Vents only appear on self­contained models.
CONDENSATE REMOVAL – Self Contained
On the self contained merchandisers the waste outlet is centrally located and accessible from the rear of the case.
The condensate water from the evaporator drains out through the bottom of the evaporator
compartment into the condensing unit area into a heated condensate pan.
The pan has a float that activates the heater when sufficient water is in the pan.
INSTALLING DRAIN PIPING – Remotes
Poorly or improperly installed drip pipes can seriously interfere with the merchandisers’ operation and result in costly maintenance and product losses. Please follow the recommenda­tions listed here when installing drip pipes to en­sure proper installation.
1. Never use drip piping smaller than the nominal diameter of the pipe or water seal supplies with the merchandiser.
2. When connec ting drip piping, the “water seal” must be used as part of the drip pip­ing to prevent air leakage or insect e n­trance. Never use two water seals in series in any one drip pipe. Double water seals in series will cause an air lock and prevent draining.
3. Pitch the drip piping in the direction of flow. There should be a minimum pitch of 1/8” per foot
4. Avoid long runs of drip piping. Long runs make it impossible to provide the pitch necessary for good drainage.
5. Provide a suitable air break between flood rim of the floor drain and outlet of drip pipe.
6. Prevent drip pipes from freezing:
a. Do not install drip pipes in contact
with insulated suction lines. Suction lines should be insulated with a nonab-
sorbent insulation material.
b. When drip pipes are located in dead
air spaces, such as between merchan­disers or between a merchandiser and a store wall, provide means to prevent freezing.
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EXTERIOR LOADING –
Do NOT walk on top of merchandiser or damage to the merchandiser and serious personal injury could occur. They are not structurally de­signed to support excessive external loading such as the weight of a person.
INTERIOR LOADING –
In order to maximize product life, main­tain a constant and proper product temperature from the time the product is received through storage, preparation and display.
Products should not be placed in merchan­disers until all refrigeration controls have been adjusted and merchandisers are at proper ope r­ating temperature. Again, air discharge and re­turn air flue MUST be unobstructed at all times to provide proper refrigeration.
CARE and CLEANING –
Long life and satisfactory performance of any equipment is dependent upon the care it re­ceives. To ensure long life, proper sanitation and minimum maintenance costs, merchandisers should be thoroughly cleaned, all d ebris removed and the interiors washed down, weekly.
Exterior Surfaces –
The exterior surfaces must be cleaned with a mild detergent and warm water to protect and maintain their attractive finish. NEVER use abrasive cleansers or scouring pads.
CAUTION – Shut power off during cleaning.
DO NOT USE –
Mineral oil based solutions, as these will di s-
solve the butyl sealants used in the construc­tions of the merchandisers.
Abrasive cleansers and scouring pads, as
these will mar the finish.
DO –
Remove the product and all loose debris
to avoid clogging the waste outlet.
Thoroughly clean all surfaces with soap
and hot water. Do NOT use steam or high water pressure hoses to wash the interior. These will destroy the mer­chandisers’ sealing causing leaks and poor performance.
Rinse with hot water but do NOT flood.
Never introduce water faster than the waste outlet can remove it.
NOTE – Self-contained Models
The evaporator pan must be moni­tored for overflow conditions. Provide drainage if necessary. After cleaning and rinsing, purge the pan of any standing w a­ter.
Care should be taken to minimize direct
contact between fan motors and cleaning or rinse water.
Allow the merchandisers to dry before
resuming operation.
At the back of this booklet there is a supple­ment for sealing and cleaning of this unit. Please read for further instructions.
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